Heat exchanger with filtering function
By designing a heat exchanger with filtering function, using a servo motor-driven automatic cleaning mechanism and an electric telescopic rod-driven disassembly mechanism, the problem of solid particles accumulated in the inner wall of the heat exchanger is solved, and automatic cleaning and efficient maintenance are achieved.
Patent Information
- Application Number
- CN202420676868.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-03
AI Technical Summary
Existing heat exchangers may contain larger particulate matter when fluid flows in, resulting in the accumulation of solid particles or scale on the inner wall, affecting the heat transfer effect and increasing the difficulty and cost of cleaning and maintenance.
A heat exchanger with filtering function is designed, adopting two shell structures, in which a heat exchange device is installed on the back of the inner bottom wall, and a filter plate is installed on the front side of the cold water inlet and the hot water inlet. The threaded rod is driven by the servo motor to drive the threaded rod to move the cleaning shell and the cleaning scraper to realize automatic cleaning of the filter plate. At the same time, the displacement of the movable plate is driven by the electric telescopic rod to realize the removal of the shell and reduce the maintenance and disassembly time.
It effectively reduces the risk of solid particles entering the device, realizes automatic cleaning of the filter plate, reduces labor costs, and improves the efficiency of maintenance work.
Smart Images

Figure CN222598628U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat exchangers, in particular to a heat exchanger with a filtering function. Background Art
[0002] Heat exchanger is a device used for heat energy transfer, which is widely used in industrial production, HVAC systems, chemical industry, electric power and other fields. Heat exchanger mainly transfers heat between two fluids through heat conduction to make them reach the required temperature. The working principle of heat exchanger is to use the temperature difference between the two fluids to achieve heat transfer through wall heat transfer inside the heat exchanger. The choice of heat exchanger depends on specific process requirements, fluid properties, temperature and pressure and other factors. It plays a very important role in industrial production, which can achieve energy conservation and utilization and improve production efficiency.
[0003] Existing heat exchangers are generally provided with a hot fluid inlet and a cold fluid inlet, so that after entering the heat exchanger through the hot fluid inlet and the cold fluid inlet to exchange heat, the fluid is discharged from the outlet. However, the two fluids may contain larger particles, which enter the heat exchanger together with the inflow of the fluids, so that solid particles or scale and other substances are easily accumulated on the inner wall of the heat exchanger, affecting the heat transfer effect and increasing the difficulty and cost of cleaning and maintenance. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a heat exchanger with a filtering function, aiming to improve the problem that larger particles may enter the heat exchanger along with the inflow of the fluid, thereby easily accumulating solid particles or scale and other substances on the inner wall of the heat exchanger, affecting the heat transfer effect.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a heat exchanger with a filtering function comprises two shells, a heat exchanging device is fixedly installed on the rear side of the inner bottom wall of the shell at the bottom, a cold water inlet is connected to the left end of the front side of the heat exchanging device, a hot water inlet is connected to the right end of the front side of the heat exchanging device, a liquid outlet valve is connected to the left side of the heat exchanging device, a filter plate is fixedly installed on the front side of the cold water inlet and the front side of the hot water inlet, a servo motor is fixedly connected to the right end of the front side of the inner bottom wall of the shell, a threaded rod is fixedly connected to the output end of the servo motor, a cleaning shell is threadedly connected to the outer wall of the threaded rod, a return spring is fixedly connected to the upper and lower ends of the front side of the inner wall of the cleaning shell, the rear ends of the two return springs are fixedly connected to cleaning scrapers, a slider is fixedly connected to the rear side of the cleaning shell, a slide groove is opened on the top of the front side of the inner wall of the shell, the front end of the slider is slidably connected to the slide groove, and a disassembly mechanism is provided on the left and right sides of the top wall of the shell.
[0006] As a further description of the above technical solution:
[0007] The disassembly mechanism includes two connecting shells, and the adjacent sides of the two connecting shells are fixedly connected to the left and right sides of the top outer shell, the left and right sides of the inner top walls of the two connecting shells are fixedly connected with clamping plates, and the left and right sides of the bottom outer shell are fixedly connected with fixed shells, the rear sides of the inner walls of the two fixed shells are fixedly connected with electric telescopic rods, and the output ends of the two electric telescopic rods are fixedly connected with movable plates, and the left and right ends of the front sides of the two movable plates are provided with clamping grooves, and the bottoms of the two clamping plates are respectively clamped with the corresponding clamping grooves.
[0008] As a further description of the above technical solution:
[0009] A control switch is fixedly connected to the front right end of the shell, and the control switch is electrically connected to the heat exchange device, the electric telescopic rod and the servo motor respectively.
[0010] As a further description of the above technical solution:
[0011] The front and rear sides of the top wall of the shell at the bottom are fixedly connected with sealing plates, and the front and rear sides of the bottom wall of the shell at the top are provided with sealing grooves, and the tops of the two sealing plates are respectively engaged with the corresponding sealing grooves.
[0012] As a further description of the above technical solution:
[0013] A protective shell is arranged on the front side of the control switch, and the rear side of the protective shell is rotatably connected to the front side of the outer shell at the bottom through a hinge.
[0014] As a further description of the above technical solution:
[0015] The left and right sides of the bottom wall of the shell at the top are fixedly connected with connecting columns, and the left and right sides of the top wall of the shell at the bottom are provided with holes, and the bottom ends of the two connecting columns are respectively engaged with the corresponding holes.
[0016] As a further description of the above technical solution:
[0017] A blocking plate is fixedly connected to the right side of the inner wall of the shell at the bottom.
[0018] As a further description of the above technical solution:
[0019] The left and right ends of the front side of the shell are both fixedly connected with sealing rings.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, by starting the servo motor, the threaded rod drives the cleaning shell and the cleaning scraper whose rotation is restricted by the slider and the slide groove to move, so that the filter plate installed in front of the cold water inlet and the hot water inlet can be cleaned, so that the effect of reducing the entry of solid particles into the interior of the device can be achieved, thereby completing the function of protecting the inner wall of the heat exchanger, and at the same time, the filter plate can be automatically cleaned, reducing the labor cost.
[0022] 2. In the utility model, by starting two electric telescopic rods, the two movable plates are displaced, so that the two engaging plates are separated from the corresponding engaging grooves, and then the top shell is pulled to complete the disassembly of the two shells, thereby reducing the time required for maintenance and disassembly and improving the efficiency of maintenance work. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A three-dimensional diagram of the heat exchanger with filtering function proposed by the utility model;
[0024] Figure 2 This is a schematic diagram of the structure of a cleaning scraper of a heat exchanger with filtering function proposed by the utility model;
[0025] Figure 3 This is a schematic diagram of the disassembly mechanism of the heat exchanger with filtering function proposed by the utility model.
[0026] Legend:
[0027] 1. Shell; 2. Disassembly mechanism; 201. Connecting shell; 202. Clamping plate; 203. Fixed shell; 204. Electric telescopic rod; 205. Movable plate; 206. Clamping groove; 3. Heat exchange equipment; 4. Cold water inlet; 5. Hot water inlet; 6. Filter plate; 7. Servo motor; 8. Threaded rod; 9. Cleaning shell; 10. Reset spring; 11. Cleaning scraper; 12. Sliding block; 13. Slide groove; 14. Sealing plate; 15. Sealing groove; 16. Connecting column; 17. Hole; 18. Blocking plate; 19. Control switch; 20. Protective shell; 21. Sealing ring; 22. Liquid outlet valve. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] Reference Figure 1 and Figure 2, the utility model provides an embodiment: a heat exchanger with a filtering function, comprising two shells 1, a heat exchange device 3 is fixedly installed on the rear side of the inner bottom wall of the bottom shell 1, a cold water inlet 4 is connected to the left end of the front side of the heat exchange device 3, a hot water inlet 5 is connected to the right end of the front side of the heat exchange device 3, and a liquid outlet valve 22 is connected to the left side of the heat exchange device 3, and a filter plate 6 is fixedly installed on the front side of the cold water inlet 4 and the front side of the hot water inlet 5, a servo motor 7 is fixedly connected to the right end of the front side of the inner bottom wall of the shell 1, a threaded rod 8 is fixedly connected to the output end of the servo motor 7, and a cleaning shell 9 is threadedly connected to the outer wall of the threaded rod 8, and the upper and lower ends of the front side of the inner wall of the cleaning shell 9 are fixedly connected, and the rear ends of the two reset springs 10 are fixedly connected with a cleaning scraper 11, and a slider 12 is fixedly connected to the rear side of the cleaning shell 9, a slide groove 13 is opened on the top of the front side of the inner wall of the shell 1, and the front end of the slider 12 is slidably connected to the slide groove 13, and a disassembly mechanism 2 is provided on the left and right sides of the top wall shell 1;
[0030] Specifically, the cold water inlet 4 and the hot water inlet 5 are respectively located on the front side of the heat exchange device 3, which is convenient for users to connect to the water source. The design of the two filter plates 6 cleverly achieves the effect of reducing the entry of solid particles into the device, effectively protecting the normal operation of subsequent processing equipment. In order to ensure the continuous and effective operation of the filter plate 6, the filter plate 6 needs to be cleaned regularly. The device drives the threaded rod 8 through the servo motor 7, so that under the restriction of the slider 12 and the slide groove 13, the cleaning shell 9 will not rotate with the threaded rod 8, but will move along the axis of the threaded rod 8. In this process, under the elastic force of the two return springs 10, the cleaning scraper 11 completes the cleaning of the two filter plates 6. In this way, larger particles can be cleaned up in time, thereby realizing automatic cleaning of the filter plate. The device can realize the automation of the entire cleaning process, greatly reducing the labor cost.
[0031] Reference Figure 1 and Figure 3 The disassembly mechanism 2 includes two connecting shells 201, and the adjacent sides of the two connecting shells 201 are fixedly connected to the left and right sides of the top shell 1. The left and right sides of the inner top walls of the two connecting shells 201 are fixedly connected with the clamping plates 202. The left and right sides of the bottom shell 1 are fixedly connected with the fixed shells 203. The rear sides of the inner walls of the two fixed shells 203 are fixedly connected with the electric telescopic rods 204. The output ends of the two electric telescopic rods 204 are fixedly connected with the movable plates 205. The left and right ends of the front sides of the two movable plates 205 are provided with clamping grooves 206. The bottoms of the two clamping plates 202 are respectively clamped with the corresponding clamping grooves 206.
[0032] Specifically, by starting the two electric telescopic rods 204, the movable plate 205 begins to move, and the movement of the movable plate 205 causes the engaging plate 202 to gradually separate from the corresponding engaging groove 206. As the engaging plate 202 separates from the engaging groove 206, the top shell 1 is pulled, so that the two connecting shells 201 and the two fixed shells 203 are separated, and then the two shells 1 are disassembled. This disassembly scheme not only reduces the time required for maintenance and disassembly, but also improves the efficiency of maintenance work.
[0033] Reference Figure 1 , Figure 2 and Figure 3 A control switch 19 is fixedly connected to the right end of the front side of the housing 1, and the control switch 19 is electrically connected to the heat exchange device 3, the electric telescopic rod 204 and the servo motor 7 respectively; the front and rear sides of the top wall of the bottom housing 1 are fixedly connected to sealing plates 14, and the front and rear sides of the bottom wall of the top housing 1 are provided with sealing grooves 15, and the tops of the two sealing plates 14 are respectively engaged with the corresponding sealing grooves 15; a protective shell 20 is provided on the front side of the control switch 19, and the rear side of the protective shell 20 is rotatably connected to the front side of the bottom housing 1 through a hinge;
[0034] Specifically, through the control switch 19 electrically connected to the heat exchange device 3, the electric telescopic rod 204 and the servo motor 7 respectively, the control switch 19 can complete the opening and closing of the device, and the tops of the two sealing plates 14 are respectively engaged with the corresponding sealing grooves 15, so that the sealing of the two outer shells 1 can be effectively increased. The protective shell 20 can protect the control switch 19 and prevent accidental touch.
[0035] Reference Figure 1 and Figure 3 The left and right sides of the bottom wall of the top shell 1 are fixedly connected with connecting columns 16, and the left and right sides of the top wall of the bottom shell 1 are provided with holes 17, and the bottom ends of the two connecting columns 16 are respectively engaged with the corresponding holes 17; the right side of the inner wall of the bottom shell 1 is fixedly connected with a blocking plate 18; the left and right ends of the front side of the shell 1 are fixedly connected with sealing rings 21;
[0036] Specifically, the bottom ends of the two connecting columns 16 are respectively engaged with the corresponding holes 17, so that the connection effect of the two shells 1 is improved, the blocking plate 18 is used to prevent the cleaning shell 9 from excessive displacement and damaging the servo motor 7, and the two sealing rings 21 can increase the sealing performance of the cold water inlet 4 and the hot water inlet 5 of the pipeline.
[0037] Working principle: When it is used at the beginning, the cold water inlet 4 and the hot water inlet 5 can be connected respectively through the two connecting ports on the front side of the bottom shell 1, and the two filter plates 6 can be used to reduce the effect of solid particles entering the inside of the device. After a period of use, the servo motor 7 is started to drive the threaded rod 8, so that the cleaning shell 9 will not rotate with the threaded rod 8 under the restriction of the rotation of the slider 12 and the slide groove 13, and then make axial movement along the direction of the threaded rod 8, so that under the elastic force of the two return springs 10, the cleaning scraper 11 completes the cleaning of the two filter plates 6, so that larger particles can be cleaned, thereby completing the automatic cleaning of the filter plates 6, reducing labor costs, and by starting the two electric telescopic rods 204, the movable plate 205 begins to move, thereby separating the locking plate 202 from the corresponding locking groove 206, thereby pulling the top shell 1, so that the two connecting shells 201 are separated from the two fixed shells 203, thereby completing the purpose of disassembling the device, reducing the time required for maintenance and disassembly, and improving the efficiency of maintenance work.
[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A heat exchanger with filtering function, comprising two housings (1), characterized in that: A heat exchange device (3) is fixedly installed on the rear side of the inner bottom wall of the shell (1) at the bottom; the left end of the front side of the heat exchange device (3) is connected to a cold water inlet (4); the right end of the front side of the heat exchange device (3) is connected to a hot water inlet (5); the left side of the heat exchange device (3) is connected to a liquid outlet valve (22); the front side of the cold water inlet (4) and the front side of the hot water inlet (5) are both fixedly installed with a filter plate (6); the right end of the front side of the inner bottom wall of the shell (1) is fixedly connected to a servo motor (7); the output end of the servo motor (7) is fixedly connected to a threaded The threaded rod (8) is threadedly connected to a cleaning shell (9) on its outer wall, the upper and lower ends of the front side of the inner wall of the cleaning shell (9) are fixedly connected to return springs (10), the rear ends of the two return springs (10) are fixedly connected to cleaning scrapers (11), the rear side of the cleaning shell (9) is fixedly connected to a slider (12), the top of the front side of the inner wall of the outer shell (1) is provided with a slide groove (13), the front end of the slider (12) is slidably connected to the slide groove (13), and the left and right sides of the top wall of the outer shell (1) are provided with a disassembly mechanism (2).
2. The heat exchanger with filtering function according to claim 1, characterized in that: The disassembly mechanism (2) comprises two connecting shells (201), the adjacent sides of the two connecting shells (201) are fixedly connected to the left and right sides of the top shell (1), the left and right sides of the inner top walls of the two connecting shells (201) are fixedly connected with a clamping plate (202), the left and right sides of the bottom shell (1) are fixedly connected with a fixed shell (203), the rear sides of the inner walls of the two fixed shells (203) are fixedly connected with an electric telescopic rod (204), the output ends of the two electric telescopic rods (204) are fixedly connected with a movable plate (205), the left and right ends of the front sides of the two movable plates (205) are provided with a clamping groove (206), and the bottoms of the two clamping plates (202) are respectively clamped with the corresponding clamping grooves (206).
3. The heat exchanger with filtering function according to claim 2, characterized in that: A control switch (19) is fixedly connected to the front right end of the housing (1), and the control switch (19) is electrically connected to the heat exchange device (3), the electric telescopic rod (204) and the servo motor (7) respectively.
4. The heat exchanger with filtering function according to claim 1, characterized in that: The front and rear sides of the top wall of the bottom shell (1) are fixedly connected with sealing plates (14), and the front and rear sides of the bottom wall of the top shell (1) are provided with sealing grooves (15), and the tops of the two sealing plates (14) are respectively engaged with the corresponding sealing grooves (15).
5. The heat exchanger with filtering function according to claim 3, characterized in that: A protective shell (20) is provided on the front side of the control switch (19), and the rear side of the protective shell (20) is rotatably connected to the front side of the bottom shell (1) via a hinge.
6. The heat exchanger with filtering function according to claim 1, characterized in that: The left and right sides of the bottom wall of the top shell (1) are fixedly connected with connecting columns (16), and the left and right sides of the top wall of the bottom shell (1) are provided with holes (17), and the bottom ends of the two connecting columns (16) are respectively engaged with the corresponding holes (17).
7. The heat exchanger with filtering function according to claim 1, characterized in that: A blocking plate (18) is fixedly connected to the right side of the inner wall of the shell (1) at the bottom.
8. The heat exchanger with filtering function according to claim 1, characterized in that: Sealing rings (21) are fixedly connected to the left and right ends of the front side of the housing (1).