Threaded workpiece inspection equipment
By designing threaded workpiece inspection equipment, using mobile detection structure, rotational installation structure and torque sensor, automated detection is realized, solving the problems of low detection efficiency and mis-checking in the existing technology, and improving detection accuracy and efficiency.
Patent Information
- Application Number
- CN202420428307.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-06
AI Technical Summary
The existing thread workpiece detection methods rely on manual operation, resulting in low detection efficiency, high labor intensity and prone to error inspection.
A threaded workpiece inspection equipment is designed, using a moving detection structure and a rotational installation structure, combined with a torque sensor to achieve automated inspection. The equipment adapts to threaded workpieces of different specifications by replacing threaded sleeves and bolt mounts of different specifications, and uses torque sensors to detect torque changes in unqualified workpieces to achieve automatic detection.
It improves the detection efficiency, reduces the intensity of labor, ensures the detection accuracy, avoids the phenomenon of mis-checking, and expands the detection range of threaded workpieces.
Smart Images

Figure CN222599127U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of threaded workpiece detection, in particular to threaded workpiece inspection equipment. Background Art
[0002] The existing methods for detecting the external threads of workpieces are mostly to manually hold and rotate the thread gauge or to manually hold and rotate the workpiece so that the workpiece and the thread gauge rotate relative to each other to achieve detection. However, the above detection method will undoubtedly consume a lot of human labor intensity and will seriously restrict the detection efficiency. At the same time, the undesirable phenomenon of false detection will occur. In view of this, there may be technical means to solve the above problems in the existing technology, but this case intends to provide an alternative or replacement technical solution. Utility Model Content
[0003] To achieve the above objectives, the utility model is implemented through the following technical solutions: a threaded workpiece inspection device comprises a mounting frame and a mounting plate, the mounting plate is fixedly mounted on the rear side of the mounting frame, a mobile detection structure is provided on the upper end of the mounting plate, and a rotating mounting structure is embedded in the mounting frame;
[0004] The mobile detection structure includes: a linear module, a connecting frame, a fixing frame, a torque sensor, a connecting seat and a threaded sleeve;
[0005] The linear module is fixedly installed on the rear side of the mounting plate, the connecting frame is fixedly installed on the driving end of the linear module, the fixed frame is movably mounted on the upper end of the mounting plate, and one end is connected to the connecting frame, the torque sensor is fixedly installed on the upper end of the fixed frame, and the bottom end is movably embedded in the fixed frame, the connecting seat is fixedly installed on the lower end of the torque sensor, and the threaded sleeve is installed on the lower end of the connecting seat.
[0006] Preferably, the rotating mounting structure comprises: a motor, a chuck, a bolt mounting seat and a mounting hole;
[0007] The motor is fixedly installed in the installation frame, and the driving end movably passes through the upper end of the installation frame. The chuck is fixedly installed on the driving end of the motor, the bolt mounting seat is installed on the upper end of the chuck, and the mounting hole is opened at the center of the upper end of the bolt mounting seat.
[0008] Preferably, a motor fixing bracket is provided at the connection between the motor and the mounting frame.
[0009] Preferably, a connecting support frame is provided at the connection between the mounting vertical plate and the mounting frame.
[0010] Preferably, the chuck is a three-jaw chuck.
[0011] Preferably, a mounting block is provided at the connection between the torque sensor and the fixed frame.
[0012] Beneficial Effects
[0013] The utility model provides a threaded workpiece inspection device with the following beneficial effects: the mobile detection structure and the rotating installation structure adopted in this case can, when in use, replace the threaded sleeve and the bolt mounting seat according to the threaded workpieces of different specifications, thereby increasing the overall detection range of the threaded workpieces, and at the same time adopt the detection method of the torque sensor. When there are foreign objects on the external thread of the workpiece, it is damaged or the accuracy error is too large, the torque will be large or even stuck during the rotation detection process. At this time, the torque sensor can read the change in torque value, and unqualified workpieces can be detected. The degree of automation is high, which is conducive to greatly reducing the labor intensity of human labor, ensuring the detection accuracy, avoiding the undesirable phenomenon of false detection, and at the same time improving the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the main stereoscopic structure of the threaded workpiece inspection device of the utility model.
[0015] Figure 2 It is a rear perspective structural schematic diagram of the threaded workpiece inspection device of the utility model.
[0016] In the figure: 1. mounting frame, 2. mounting vertical plate, 3. linear module, 4. connecting frame, 5. fixing frame, 6. torque sensor, 7. connecting seat, 8. threaded sleeve, 9. motor, 10. chuck, 11. bolt mounting seat, 12. mounting hole, 13. motor fixing frame, 14. connecting support frame, 15. mounting block. DETAILED DESCRIPTION
[0017] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
[0018] Example: See Figure 1-2 In order to solve the problems of large errors and difficulty in ensuring detection efficiency in the current manual detection method, a threaded workpiece inspection device is set up, including a mounting frame 1 and a mounting plate 2, characterized in that the mounting plate 2 is fixedly mounted on the rear side of the mounting frame 1, a mobile detection structure is provided on the upper end of the mounting plate 2, and a rotating mounting structure is embedded in the mounting frame 1;
[0019] The mobile detection structure includes: a linear module 3, a connecting frame 4, a fixed frame 5, a torque sensor 6, a connecting seat 7 and a threaded sleeve 8;
[0020] The linear module 3 is fixedly installed on the rear side of the mounting plate 2, the connecting frame 4 is fixedly installed on the driving end of the linear module 3, the fixed frame 5 is movably mounted on the upper end of the mounting plate 2, and one end is connected to the connecting frame 4, the torque sensor 6 is fixedly installed on the upper end of the fixed frame 5, and the bottom end is movably embedded in the fixed frame 5, the connecting seat 7 is fixedly installed on the lower end of the torque sensor 6, and the threaded sleeve 8 is installed on the lower end of the connecting seat 7.
[0021] When in use, the staff first replaces the threaded sleeve 8 and the bolt mounting seat 11 according to the specifications of the threaded workpiece, first fixes the threaded sleeve 8 to the lower end of the connecting seat 7, fixes the bolt mounting seat 11 to the chuck 10, and then embeds the nut part of the threaded workpiece into the bolt mounting seat 11, and then drives the threaded workpiece to rotate at a uniform speed through the built-in motor 9, and then drives the linear module 3 on the rear side of the mounting plate 2 to drive the fixed frame 5 to move downward through the connecting frame 4 until the threaded sleeve 8 at the lower end of the connecting seat 7 is sleeved on the upper end of the threaded workpiece, and then drives the fixed frame 5 to move downward through the connecting frame 4. As the threaded workpiece rotates, the threaded sleeve 8 continues to move downward. If there are foreign objects on the external thread of the workpiece, it is damaged or the accuracy error is too large, the torque will be large or even stuck during the rotation detection process. At this time, the torque sensor 6 can read the torque value and transmit the signal to the external control computer to detect unqualified workpieces. After the detection is completed, the motor 9 rotates in the opposite direction to achieve the reverse rotation and disengagement of the workpiece. The overall degree of automation is relatively high, which is conducive to greatly reducing the labor intensity of human labor, ensuring the detection accuracy, avoiding the undesirable phenomenon of false detection, and at the same time improving the detection efficiency.
[0022] Further, the rotating mounting structure includes: a motor 9, a chuck 10, a bolt mounting seat 11 and a mounting hole 12;
[0023] The motor 9 is fixedly installed in the installation frame 1, and the driving end moves through the upper end of the installation frame 1. The chuck 10 is fixedly installed on the driving end of the motor 9. The bolt mounting seat 11 is installed on the upper end of the chuck 10, and the mounting hole 12 is opened at the center of the upper end of the bolt mounting seat 11.
[0024] When inspecting the workpiece, the bolt mounting seat 11 of the specified specification is fixed by the provided chuck 10, and the bottom end of the threaded workpiece is clamped and limited by the mounting hole 12 at the upper end of the bolt mounting seat 11. During the measurement process, the chuck 10, the bolt mounting seat 11 and the threaded workpiece are driven by the motor 9 to rotate at a uniform speed, and the external thread of the threaded workpiece is inspected in cooperation with the mobile detection structure.
[0025] Furthermore, a motor fixing bracket 13 is provided at the connection between the motor 9 and the mounting frame 1 .
[0026] Furthermore, a connecting support frame 14 is provided at the connection between the mounting upright plate 2 and the mounting frame 1 .
[0027] Furthermore, the chuck 10 is a three-jaw chuck 10 .
[0028] Furthermore, a mounting block 15 is provided at the connection between the torque sensor 6 and the fixed frame 5 .
[0029] The motor fixing frame 13 is used to stably support and fix the motor 9 to ensure the overall stability of the motor 9 during operation. The connection support frame 14 is set to effectively ensure the connection strength between the mounting plate 2 and the mounting frame 1, so that the central axis of the torque sensor 6 corresponds to the central axis of the motor 9. The three-jaw chuck 10 is used to realize the rapid installation of the bolt mounting seat 11. The mounting block 15 is set to effectively ensure the fixing strength of the torque sensor 6 to prevent the torque sensor 6 and the threaded sleeve 8 from rotating with the motor 9.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A threaded workpiece inspection device, comprising a mounting frame (1) and a mounting stand (2), characterized in that: The mounting plate (2) is fixedly mounted on the rear side of the mounting frame (1), a movement detection structure is provided at the upper end of the mounting plate (2), and a rotating mounting structure is embedded in the mounting frame (1); The mobile detection structure comprises: a linear module (3), a connecting frame (4), a fixed frame (5), a torque sensor (6), a connecting seat (7) and a threaded sleeve (8); The linear module (3) is fixedly mounted on the rear side of the mounting plate (2); the connecting frame (4) is fixedly mounted on the driving end of the linear module (3); the fixed frame (5) is movably mounted on the upper end of the mounting plate (2), and one end is connected to the connecting frame (4); the torque sensor (6) is fixedly mounted on the upper end of the fixed frame (5), and the bottom end is movably embedded in the fixed frame (5); the connecting seat (7) is fixedly mounted on the lower end of the torque sensor (6), and the threaded sleeve (8) is mounted on the lower end of the connecting seat (7).
2. The threaded workpiece inspection device according to claim 1, characterized in that: The rotating installation structure comprises: a motor (9), a chuck (10), a bolt mounting seat (11) and a mounting hole (12); The motor (9) is fixedly mounted in the mounting frame (1), and the driving end movably passes through the upper end of the mounting frame (1); the chuck (10) is fixedly mounted on the driving end of the motor (9); the bolt mounting seat (11) is mounted on the upper end of the chuck (10); and the mounting hole (12) is opened at the center of the upper end of the bolt mounting seat (11).
3. The threaded workpiece inspection device according to claim 2, characterized in that: A motor fixing frame (13) is provided at the connection between the motor (9) and the mounting frame (1).
4. The threaded workpiece inspection device according to claim 1, characterized in that: A connecting support frame (14) is provided at the connection between the mounting upright plate (2) and the mounting frame (1).
5. The threaded workpiece inspection device according to claim 2, characterized in that: The chuck (10) is a three-jaw chuck.
6. The threaded workpiece inspection device according to claim 1, characterized in that: A mounting block (15) is provided at the connection between the torque sensor (6) and the fixed frame (5).