Dust removal equipment for cement manufacturing
By designing a cement manufacturing dust removal equipment that integrates multiple filtration, spray cleaning and cleaning functions, the problems of low dust removal efficiency and poor material discharge in existing equipment are solved, and more efficient dust removal effect and longer service life are achieved.
Patent Information
- Application Number
- CN202420505295.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-15
AI Technical Summary
Existing dust removal equipment for cement manufacturing is prone to bag blockage during use, resulting in low dust removal efficiency and poor material discharge.
A dust removal device including a tank body, a filtration mechanism, a spray mechanism and a cleaning mechanism is designed. The filtering mechanism realizes triple filtration effect through the lower filter plate, the upper filter plate and the adsorption ball. The spraying mechanism cleans the filtering mechanism through the spray head, and the cleaning mechanism cleans and discharges the filtered cement through the stirring blade and the spiral feed rod.
Through multiple filtration and spray cleaning functions, the equipment significantly improves dust removal efficiency, extends the use cycle, avoids blockage, and ensures smooth discharge.
Smart Images

Figure CN222605839U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cement manufacturing, in particular to dust removal equipment for cement manufacturing. Background Art
[0002] Cement is a powdery hydraulic inorganic gelling material, which becomes a slurry when mixed with water. It can harden in the air or in water, and can firmly bond sand, stone and other materials together. The early mixture of lime and volcanic ash is very similar to the modern lime pozzolana cement. It is used to bond concrete made of crushed stone. After hardening, it not only has high strength, but also can resist the erosion of fresh water or salt water. It is widely used in civil construction, water conservancy, national defense and other projects.
[0003] During the cement manufacturing process, some cement will come into contact with the working environment during transportation. The cement will be shaken during transportation, which will cause some lime in the cement to vibrate and then produce dust. This dust will float in the air and pollute the working environment.
[0004] In the prior art, conventional dust removal equipment for cement manufacturing mostly adopts bag dust collectors. During use, the bags are often clogged, resulting in low dust removal efficiency and poor dust removal effect. The filtered cement is easy to clog the discharge port when discharged, resulting in poor discharge and inconvenient use. Utility Model Content
[0005] The utility model provides a dust removal device for cement manufacturing to solve the problems in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a dust removal equipment for cement manufacturing, comprising a tank body, wherein an air inlet pipe is fixedly installed near the lower side of the left side wall of the tank body, the air inlet pipe is located in the lower surface of the tank body and is evenly provided with an air outlet pipe, the lower side of the tank body is filled with a cleaning liquid, a conical filter screen is installed between the lower inner walls of the tank body, a cleaning mechanism is arranged in the conical filter screen, a discharge valve is arranged on the lower surface of the tank body corresponding to the cleaning mechanism, a filter mechanism is arranged near the middle position of the inner wall of the tank body, a transmission mechanism is arranged in the filter mechanism, a spray mechanism is arranged between the inner walls of the tank body on the upper side of the filter mechanism, the spray mechanism is connected with the cleaning liquid through an extraction mechanism, a sealing cover is installed on the upper surface of the tank body, a turbofan is fixedly installed on the sealing cover, the output shaft of the turbofan is transmission-connected to the transmission mechanism through a first connecting mechanism, and the transmission mechanism is transmission-connected to the cleaning mechanism through a second connecting mechanism.
[0007] Furthermore, the cleaning mechanism includes a mounting frame, a first bearing, a first rotating shaft, a stirring blade and a spiral feeding rod. The mounting frame is fixedly installed between the inner walls of the conical filter screen cover. The first rotating shaft is installed on the mounting frame through the first bearing. The first rotating shaft is provided with a stirring blade. The spiral feeding rod is installed on the lower surface of the first rotating shaft, and the spiral feeding rod is inserted in the discharge valve.
[0008] Furthermore, the filtering mechanism includes a lower filter mesh plate, a circular filter mesh cover, an upper filter mesh plate and an adsorption ball. The circular filter mesh cover is fixedly installed around the upper surface of the lower filter mesh plate, and the outer surface of the circular filter mesh cover is in contact with the inner wall of the tank body. The upper filter mesh plate is fixedly installed on the upper surface of the circular filter mesh cover, and the adsorption ball is filled between the lower filter mesh plate and the upper filter mesh plate.
[0009] Furthermore, the inner diameter of the mesh of the lower filter screen plate is 0.2 mm greater than the inner diameter of the mesh of the upper filter screen plate.
[0010] Furthermore, the transmission mechanism includes a second bearing, a second rotating shaft and a stirring rod, the second bearing installs the second rotating shaft between the upper filter screen plate and the lower filter screen plate, and the stirring rod is evenly arranged on the second rotating shaft.
[0011] Furthermore, the spray mechanism includes a liquid distribution pipe and a spray head. The liquid distribution pipe is installed between the inner walls of the tank body, and the spray heads are evenly arranged on the lower surface of the liquid distribution pipe.
[0012] Furthermore, the extraction mechanism includes a water filter, a water inlet pipe, a plug, a water outlet pipe and a water pump. The water filter is installed on the right side of the tank body. The water inlet of the water filter is connected with the cleaning liquid through the water inlet pipe. A plug is threadedly installed on the lower surface of the water filter. The water outlet of the water filter is connected with the water pump through the water outlet pipe, and the water outlet of the water pump is connected with the liquid distribution pipe.
[0013] Furthermore, the first connecting mechanism includes a rectangular rod and a rectangular groove, the rectangular rod is fixedly installed on the upper surface of the second rotating shaft, the lower surface of the turbofan output shaft is provided with a rectangular groove, and the rectangular rod is inserted into the rectangular groove, and the second connecting mechanism has the same structure as the first connecting mechanism.
[0014] Compared with the prior art, the utility model provides a dust removal device for cement manufacturing, which has the following beneficial effects:
[0015] 1. The dust removal equipment for cement manufacturing has multiple filtering effects by setting a filtering mechanism and a spraying mechanism, so that the dust removal effect during cement manufacturing is better, and the spraying mechanism increases the cleaning function of the filtering mechanism, which greatly extends the service life, avoids blockage, and improves the dust removal efficiency.
[0016] 2. The dust removal equipment for cement manufacturing is provided with a cleaning mechanism that rotates with the transmission rod. The cleaning mechanism makes it difficult for the cement filtered out from the bottom to coagulate, and the spiral feeding rod facilitates the filtered cement to be discharged through the discharge valve, which is convenient for use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model;
[0018] Figure 2 It is a cross-sectional view of the utility model;
[0019] Figure 3 For this utility model Figure 2 Sectional view at point A.
[0020] In the figure: 1, tank body; 2, air inlet pipe; 3, air outlet pipe; 4, cleaning liquid; 5, conical filter screen; 6, cleaning mechanism; 601, mounting frame; 602, first bearing; 603, first rotating shaft; 604, stirring blade; 605, spiral feeding rod; 7, discharge valve; 8, filtering mechanism; 801, lower filter screen; 802, circular filter screen; 803, upper filter screen; 804, adsorption ball; 9, transmission mechanism; 90 1. Second bearing; 902. Second rotating shaft; 903. Agitator rod; 10. Spraying mechanism; 101. Liquid distribution pipe; 102. Spray head; 11. Extraction mechanism; 111. Water filter; 112. Water inlet pipe; 113. Plug; 114. Water outlet pipe; 115. Water pump; 12. Sealing cover; 13. Turbofan; 14. First connecting mechanism; 141. Rectangular plug rod; 142. Rectangular groove; 15. Second connecting mechanism. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-Figure 3The utility model discloses a dust removal device for cement manufacturing, including a tank body 1, an air inlet pipe 2 is fixedly installed near the lower side of the left side wall of the tank body 1, the air inlet pipe 2 is evenly arranged on the lower surface of the tank body 1, the lower side of the tank body 1 is filled with a cleaning liquid 4, a conical filter screen cover 5 is installed between the inner walls of the lower side of the tank body 1, a cleaning mechanism 6 is arranged in the conical filter screen cover 5, a discharge valve 7 is arranged on the lower surface of the tank body 1 corresponding to the cleaning mechanism 6, and a cleaning mechanism 6 is arranged on the lower surface of the tank body 1. There is a filtering mechanism 8, a transmission mechanism 9 is arranged inside the filtering mechanism 8, a spraying mechanism 10 is arranged between the inner wall of the tank body 1 on the upper side of the filtering mechanism 8, the spraying mechanism 10 is connected with the cleaning liquid 4 through the extraction mechanism 11, a sealing cover 12 is installed on the upper surface of the tank body 1, a turbofan 13 is fixedly installed on the sealing cover 12, the output shaft of the turbofan 13 is connected to the transmission mechanism 9 through a first connecting mechanism 14, and the transmission mechanism 9 is connected to the cleaning mechanism 6 through a second connecting mechanism 15.
[0023] Specifically, the cleaning mechanism 6 includes a mounting frame 601, a first bearing 602, a first rotating shaft 603, a stirring blade 604 and a spiral feeding rod 605. The mounting frame 601 is fixedly installed between the inner walls of the conical filter screen cover 5. The first rotating shaft 603 is installed on the mounting frame 601 through the first bearing 602. The stirring blade 604 is arranged on the first rotating shaft 603. The spiral feeding rod 605 is installed on the lower surface of the first rotating shaft 603, and the spiral feeding rod 605 is inserted in the discharge valve 7.
[0024] In this embodiment, the mounting frame 601 facilitates the installation of the first bearing 602 on the first rotating shaft 603. The first rotating shaft 603 drives the stirring blade 604 and the spiral feeding rod 605 to rotate. The stirring blade 604 stirs the cleaning liquid 4 to prevent the filtered cement from coagulating, and the spiral feeding rod 605 enables the filtered cement to be discharged through the discharge valve 7.
[0025] Specifically, the filtering mechanism 8 includes a lower filter screen plate 801, a circular filter screen cover 802, an upper filter screen plate 803 and an adsorption ball 804. The circular filter screen cover 802 is fixedly installed around the upper surface of the lower filter screen plate 801, and the outer surface of the circular filter screen cover 802 is in contact with the inner wall of the tank body 1. The upper surface of the circular filter screen cover 802 is fixedly installed with an upper filter screen plate 803, and the adsorption ball 804 is filled between the lower filter screen plate 801 and the upper filter screen plate 803.
[0026] In this embodiment, the lower filter plate 801, the upper filter plate 803 and the adsorption balls 804 have a triple filtering effect, which can better filter the cement in the air during cement manufacturing.
[0027] Specifically, the inner diameter of the mesh of the lower filter plate 801 is 0.2 mm greater than the inner diameter of the mesh of the upper filter plate 803 .
[0028] In this embodiment, the filtering requirements are met and the filtering effect is better.
[0029] Specifically, the transmission mechanism 9 includes a second bearing 901 , a second rotating shaft 902 and a stirring rod 903 . The second bearing 901 installs the second rotating shaft 902 between the upper filter screen plate 803 and the lower filter screen plate 801 . The stirring rod 903 is evenly arranged on the second rotating shaft 902 .
[0030] In this embodiment, the second bearing 901 is respectively installed on the upper filter plate 803 and the lower filter plate 801, so as to fix the second rotating shaft 902. The second rotating shaft 902 drives the stirring rod 903 to rotate, and the stirring rod 903 drives the adsorption ball 804 to flip, so that the adsorption ball 804 has a better adsorption effect and can be fully sprayed and rinsed.
[0031] Specifically, the spray mechanism 10 includes a liquid distribution pipe 101 and a spray head 102 . The liquid distribution pipe 101 is installed between the inner walls of the tank body 1 , and the spray heads 102 are evenly arranged on the lower surface of the liquid distribution pipe 101 .
[0032] In this embodiment, the nozzle 102 on the lower surface of the liquid distribution pipe 101 sprays and flushes the filter mechanism 8, and increases the spray purification function of cement.
[0033] Specifically, the extraction mechanism 11 includes a water filter 111, a water inlet pipe 112, a plug 113, a water outlet pipe 114 and a water pump 115. The water filter 111 is installed on the right side of the tank body 1. The water inlet of the water filter 111 is connected to the cleaning liquid 4 through the water inlet pipe 112. The plug 113 is threadedly installed on the lower surface of the water filter 111. The water outlet of the water filter 111 is connected to the water pump 115 through the water outlet pipe 114. The water outlet of the water pump 115 is connected to the liquid distribution pipe 101.
[0034] In this embodiment, the water pump 115 pumps water to the water filter 111 through the water outlet pipe 114, the water filter 111 sucks the cleaning liquid 4 through the water inlet pipe 112, the water filter 111 filters the impurities in the cleaning liquid 4, and the water pump 115 pumps the cleaning liquid 4 into the spray mechanism 10.
[0035] Specifically, the first connecting mechanism 14 includes a rectangular rod 141 and a rectangular groove 142. The rectangular rod 141 is fixedly installed on the upper surface of the second rotating shaft 902. The lower surface of the output shaft of the turbofan 13 is provided with a rectangular groove 142, and the rectangular rod 141 is inserted into the rectangular groove 142. The second connecting mechanism 15 has the same structure as the first connecting mechanism 14.
[0036] In this embodiment, the rectangular insertion rod 141 is inserted into the rectangular groove 142 , so that the output shaft of the turbofan 13 drives the transmission mechanism 9 to rotate, and the transmission mechanism 9 drives the cleaning mechanism 6 to rotate through the second connecting mechanism 15 .
[0037] When in use, the turbofan 13 draws air into the tank body 1 to form a negative pressure in the tank body 1. Dust generated during external cement manufacturing enters the tank body 1 through the air inlet pipe 2 and the air outlet pipe 3. The cement dust is triple-filtered by the lower filter screen 801, the upper filter screen 803 and the adsorption ball 804 in the filtering mechanism 8. Then, the water pump 115 in the extraction mechanism 11 pumps water to the water filter 111 through the water outlet pipe 114. The water filter 111 sucks the cleaning liquid 4 through the water inlet pipe 112. The water filter 111 filters the impurities in the cleaning liquid 4. The water pump 115 draws the cleaning liquid 4 into the spray mechanism 10, and the cleaning liquid 4 is sprayed out through the nozzle 102 on the lower surface of the liquid distribution pipe 101 in the spray mechanism 10 to spray and purify the cement dust. The filtering mechanism 8 is sprayed and rinsed. The cleaning liquid 4 after spraying flows back into the lower side of the tank body 1 and passes through the conical filter screen cover 5. Preliminary filtration of larger particles forms a recycling of the cleaning liquid 4, the turbofan 13 discharges the purified air, and the output shaft of the turbofan 13 is inserted into the rectangular groove 142 through the rectangular plug rod 141 in the first connecting mechanism 14, so that the output shaft of the turbofan 13 drives the transmission mechanism 9 to rotate, and the second rotating shaft 902 in the transmission mechanism 9 drives the stirring rod 903 to rotate, and the stirring rod 903 drives the adsorption ball 804 to flip, so that the adsorption ball 804 has a better adsorption effect and can be fully sprayed and rinsed, the transmission mechanism 9 drives the cleaning mechanism 6 to rotate through the second connecting mechanism 15, and the first rotating shaft 603 in the cleaning mechanism 6 drives the stirring blade 604 and the spiral feeding rod 605 to rotate, and the stirring blade 604 stirs the cleaning liquid 4 to prevent the filtered cement from condensing, and the spiral feeding rod 605 enables the filtered cement to be discharged through the discharge valve 7, which is convenient for use.
[0038] In summary, the dust removal equipment for cement manufacturing has multiple filtering effects, which makes the dust removal effect during cement manufacturing better, and increases the cleaning function of each filtering function, greatly extending the service life, avoiding blockage, improving the dust removal efficiency, avoiding the coagulation of the filtered cement, and facilitating the discharge of the filtered cement through the discharge valve 7, which is conducive to use.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dust removal device for cement manufacturing, comprising a tank body (1), characterized in that: An air inlet pipe (2) is fixedly installed near the lower side of the left side wall of the tank body (1); the air inlet pipe (2) is evenly arranged on the lower surface of the tank body (1); the lower side of the tank body (1) is filled with a cleaning liquid (4); a conical filter screen (5) is installed between the inner walls of the lower side of the tank body (1); a cleaning mechanism (6) is arranged inside the conical filter screen (5); a discharge valve (7) is arranged on the lower surface of the tank body (1) corresponding to the cleaning mechanism (6); a filtering mechanism (8) is arranged near the middle of the inner wall of the tank body (1); the filtering mechanism (8) A transmission mechanism (9) is arranged inside the tank body (1), a spray mechanism (10) is arranged between the inner wall of the tank body (1) on the upper side of the filtering mechanism (8), the spray mechanism (10) is connected to the cleaning liquid (4) through an extraction mechanism (11), a sealing cover (12) is installed on the upper surface of the tank body (1), a turbofan (13) is fixedly installed on the sealing cover (12), an output shaft of the turbofan (13) is transmission-connected to the transmission mechanism (9) through a first connection mechanism (14), and the transmission mechanism (9) is transmission-connected to the cleaning mechanism (6) through a second connection mechanism (15).
2. A dust removal device for cement manufacturing according to claim 1, characterized in that: The cleaning mechanism (6) comprises a mounting frame (601), a first bearing (602), a first rotating shaft (603), a stirring blade (604) and a spiral feeding rod (605); the mounting frame (601) is fixedly mounted between the inner walls of the conical filter screen cover (5); the first rotating shaft (603) is mounted on the mounting frame (601) via the first bearing (602); the stirring blade (604) is arranged on the first rotating shaft (603); the spiral feeding rod (605) is mounted on the lower surface of the first rotating shaft (603); and the spiral feeding rod (605) is inserted into the discharge valve (7).
3. A dust removal device for cement manufacturing according to claim 1, characterized in that: The filtering mechanism (8) comprises a lower filter screen plate (801), a circular filter screen cover (802), an upper filter screen plate (803) and an adsorption ball (804); the circular filter screen cover (802) is fixedly mounted around the upper surface of the lower filter screen plate (801), and the outer surface of the circular filter screen cover (802) is in contact with the inner wall of the tank body (1); the upper filter screen plate (803) is fixedly mounted on the upper surface of the circular filter screen cover (802); and the adsorption ball (804) is filled between the lower filter screen plate (801) and the upper filter screen plate (803).
4. A dust removal device for cement manufacturing according to claim 3, characterized in that: The inner diameter of the mesh of the lower filter screen plate (801) is 0.2 mm greater than the inner diameter of the mesh of the upper filter screen plate (803).
5. The dust removal equipment for cement manufacturing according to claim 1, characterized in that: The transmission mechanism (9) comprises a second bearing (901), a second rotating shaft (902) and a stirring rod (903); the second bearing (901) mounts the second rotating shaft (902) between an upper filter screen plate (803) and a lower filter screen plate (801); and the stirring rods (903) are evenly arranged on the second rotating shaft (902).
6. A dust removal device for cement manufacturing according to claim 1, characterized in that: The spray mechanism (10) comprises a liquid distribution pipe (101) and a spray head (102); the liquid distribution pipe (101) is installed between the inner walls of the tank body (1); and the spray heads (102) are evenly arranged on the lower surface of the liquid distribution pipe (101).
7. A dust removal device for cement manufacturing according to claim 1, characterized in that: The extraction mechanism (11) comprises a water filter (111), a water inlet pipe (112), a plug (113), a water outlet pipe (114) and a water pump (115); the water filter (111) is mounted on the right side of the tank body (1); the water inlet of the water filter (111) is connected to the cleaning liquid (4) via the water inlet pipe (112); the plug (113) is threadedly mounted on the lower surface of the water filter (111); the water outlet of the water filter (111) is connected to the water pump (115) via the water outlet pipe (114); and the water outlet of the water pump (115) is connected to the liquid distribution pipe (101).
8. The dust removal equipment for cement manufacturing according to claim 1, characterized in that: The first connection mechanism (14) comprises a rectangular insertion rod (141) and a rectangular groove (142); the rectangular insertion rod (141) is fixedly mounted on the upper surface of the second rotating shaft (902); the lower surface of the output shaft of the turbofan (13) is provided with a rectangular groove (142), and the rectangular insertion rod (141) is inserted into the rectangular groove (142); the second connection mechanism (15) has the same structure as the first connection mechanism (14).
Citation Information
Cited By
Drug residue detection device
CN120102262A