Energy-saving device for producing urea solution for vehicles

By designing a vehicle urea solution production device including a stirring rod, partition and rolling assembly, the problems of low heat exchange efficiency and reduced mixing efficiency in traditional devices are solved, and more efficient urea and liquid mixing and lower production energy consumption are achieved.

CN222606003UActive Publication Date: 2025-03-14SHAANXI WEIBEI QINGQUAN DRINKING WATER CO LTD
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Patent Information

Application Number
CN202420795595.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2025-03-14
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

The heat exchange efficiency of traditional automotive urea solution production equipment is low, resulting in uneven heating of materials and insufficient dissolution of urea, which increases production energy consumption and reduces mixing efficiency.

Method used

An energy-saving device including a barrel, agitating rod, a partition, a rolling assembly, etc. is designed. The mixing rod is rotated by a motor driving the rotating shaft, and the partition and rolling assembly (upper blade and lower blade) are used to speed up the mixing of urea and liquid.

Benefits of technology

The mixing efficiency and quality of urea and liquid are improved, production energy consumption is reduced, mixing time is shortened, and overall production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of urea production, and discloses an energy-saving device for producing an automotive urea solution, which comprises a barrel body, one side of the top surface of the barrel body is fixedly connected with a first feed pipe, the other side of the top surface of the barrel body is fixedly connected with a second feed pipe, and the middle part of the bottom surface of the barrel body is fixedly connected with a motor. A rotating shaft is fixedly connected to the output end of the motor, the top of the rotating shaft is rotationally connected to the middle of the top face of the inner wall of the barrel body, a stirring rod is fixedly connected to the top of the rotating shaft, a partition plate is fixedly connected to the top of the inner wall of the barrel body, and a plurality of through holes are formed in the middle of the partition plate; and the stirring rod is positioned between the top surface of the partition plate and the top surface of the inner wall of the barrel body. According to the urea mixing device, the stirring rod can be driven to rotate through the driving motor, liquid and urea can be evenly scattered in the barrel body through the partition plate, at the moment, the liquid and the urea can be preliminarily mixed, then the mixing efficiency of the urea and the liquid is improved, and the mixing quality is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of urea production, in particular to an energy-saving device for producing vehicle urea solution. Background Art

[0002] The energy-saving device for producing automotive urea solution can be used to produce automotive urea solution that reduces nitrogen oxide emissions in diesel vehicle exhaust, and is a means of controlling truck exhaust pollution in modern society.

[0003] After searching, the Chinese patent document with the announcement number CN214182668U discloses an energy-saving device for the production of automotive urea solution, which relates to the technical field of energy-saving devices for the production of urea solution, including a mixing cylinder, the lower port of the mixing cylinder is fixedly connected to a bottom plate, the cylinder wall of the mixing cylinder is provided with a heat preservation interlayer and a heating interlayer from the outside to the inside, a heating coil is wound in the heating interlayer, and a plurality of conical support cylinders are arranged in parallel in the heat preservation interlayer, and the two ends of the conical support cylinder are fixedly connected to the heat preservation interlayer, and a turbulent flow channel is formed through the gap between adjacent conical support cylinders; an upper stirring assembly and a lower stirring assembly are coaxially and parallelly installed from top to bottom in the relaxation cylinder, and a urea dispersion component is also provided on the upper stirring assembly. The utility model solves the problems in the traditional technology that the heat exchange efficiency is low, the stability of material heating cannot be guaranteed, the material is heated unevenly, and the material dissipates heat quickly; and the urea cannot be fully dissolved in water, and a long time is required for processing, which increases the production energy consumption.

[0004] This patent solves the problems in the prior art of low heat exchange efficiency, inability to ensure the stability of material heating, uneven material heating, rapid material heat dissipation, and increased production energy consumption. In addition, urea cannot be fully dissolved in water during processing and use, and a long time is required for processing, which increases production energy consumption. However, during the use of the device, since it only relies on the guide strips and the lower stirring blades to drive the urea and solution to collide with each other for mixing, it is necessary to extend the stirring time to ensure the mixing quality, which will lead to reduced mixing efficiency. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides an energy-saving device for producing automotive urea solution, aiming to improve the existing technology that only relies on the guide strips and the lower stirring blades to drive the urea and solution to collide with each other for mixing, so it is necessary to extend the stirring time to ensure the mixing quality, which will lead to the problem of reduced mixing efficiency.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an energy-saving device for producing automotive urea solution, comprising a barrel body, a first feed pipe is fixedly connected to one side of the top surface of the barrel body, a second feed pipe is fixedly connected to the other side of the top surface of the barrel body, a motor is fixedly connected to the middle of the bottom surface of the barrel body, a rotating shaft is fixedly connected to the output end of the motor, the top of the rotating shaft is rotatably connected to the middle of the top surface of the inner wall of the barrel body, a stirring rod is fixedly connected to the top of the rotating shaft, a partition is fixedly connected to the top of the inner wall of the barrel body, a plurality of through holes are opened in the middle of the partition, and the stirring rod is located between the top surface of the partition and the top surface of the inner wall of the barrel body, and a rolling assembly is arranged in the middle of the rotating shaft.

[0007] As a further description of the above technical solution:

[0008] A first valve is disposed in the middle of the first feed pipe and the second feed pipe.

[0009] As a further description of the above technical solution:

[0010] A discharge pipe is fixedly connected to one side of the bottom surface of the barrel body, a second valve is arranged in the middle of the discharge pipe, a support leg is fixedly connected to the outer side of the middle part of the bottom surface of the barrel body, and a heating pipe is arranged inside the barrel body.

[0011] As a further description of the above technical solution:

[0012] The tumbling assembly comprises an upper blade and a lower blade, and the upper blade and the lower blade are respectively fixedly connected to the upper middle part and the lower middle part of the rotating shaft.

[0013] As a further description of the above technical solution:

[0014] The upper blade and the lower blade are inclined in opposite directions.

[0015] As a further description of the above technical solution:

[0016] A cross bar is fixedly connected to the middle of the rotating shaft, a primary vertical bar is fixedly connected to the middle of the cross bar, and a secondary vertical bar is fixedly connected to the outer side of the cross bar.

[0017] As a further description of the above technical solution:

[0018] A protrusion is fixedly connected to the bottom surface of the inner wall of the barrel body, and the rotating shaft is rotatably connected to the middle part of the protrusion.

[0019] As a further description of the above technical solution:

[0020] An arc surface is arranged on the outer side of the middle part of the projection.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the liquid and urea can be guided into the top of the barrel through the first feed pipe and the second feed pipe, the driving motor can drive the rotating shaft to rotate the stirring rod, and the liquid and urea can be evenly scattered inside the barrel through the partition, at this time, the liquid and urea can be preliminarily mixed, thereby accelerating the mixing efficiency of urea and liquid and ensuring the mixing quality.

[0023] 2. In the utility model, the upper blade and the lower blade can be driven to rotate at the same time by the rotating shaft. Since the inclination directions of the upper blade and the lower blade are opposite, the liquid and urea at the top and bottom of the barrel can be moved to the middle of the box. At this time, the horizontal bar, the first vertical bar and the second vertical bar can be used to break up the urea and the liquid, thereby further accelerating the mixing efficiency of the urea and the liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional structural schematic diagram of an energy-saving device for producing automotive urea solution proposed by the utility model;

[0025] Figure 2 This is a front cross-sectional view of a barrel of an energy-saving device for producing a vehicle urea solution proposed by the utility model;

[0026] Figure 3 This is a schematic diagram of the structure of the rotating shaft portion of an energy-saving device for producing a vehicle urea solution proposed by the utility model;

[0027] Figure 4 The utility model discloses a schematic diagram of the structure of the crossbar part of an energy-saving device for producing a vehicle urea solution.

[0028] Legend:

[0029] 1. Barrel body; 2. First feed pipe; 3. Second feed pipe; 4. Motor; 5. Rotating shaft; 6. Stirring rod; 7. Partition; 8. First valve; 9. Discharge pipe; 10. Second valve; 11. Support leg; 12. Upper paddle; 13. Lower paddle; 14. Cross bar; 15. First-level vertical bar; 16. Second-level vertical bar; 17. Bump; 18. Arc surface. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the specification of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Reference Figure 1-Figure 3The utility model provides an embodiment: an energy-saving device for producing automotive urea solution, comprising a barrel body 1, a first feed pipe 2 is fixedly connected to one side of the top surface of the barrel body 1, a second feed pipe 3 is fixedly connected to the other side of the top surface of the barrel body 1, a motor 4 is fixedly connected to the middle of the bottom surface of the barrel body 1, a rotating shaft 5 is fixedly connected to the output end of the motor 4, the top of the rotating shaft 5 is rotatably connected to the middle of the top surface of the inner wall of the barrel body 1, a stirring rod 6 is fixedly connected to the top of the rotating shaft 5, a partition 7 is fixedly connected to the top of the inner wall of the barrel body 1, a plurality of through holes are opened in the middle of the partition 7, and the stirring rod 6 is between the top surface of the partition 7 and the top surface of the inner wall of the barrel body 1, and a rolling component is arranged in the middle of the rotating shaft 5.

[0032] When in use, urea and liquid are first poured into the first feed pipe 2 and the second feed pipe 3 respectively, so that the urea and liquid can enter the barrel body 1. After the urea and liquid enter the barrel body 1, the urea and liquid will first accumulate on the top of the partition 7, and then fall to the inner bottom of the barrel body 1 through the through hole on the partition 7. At this time, the motor 4 is driven to drive the shaft 5 to rotate, and the shaft 5 can drive the stirring rod 6 to rotate. At this time, the urea and liquid on the top surface of the partition 7 can be stirred, and then the two can be preliminarily mixed, thereby accelerating the mixing efficiency of urea and liquid and ensuring the mixing quality.

[0033] Reference Figure 1-Figure 2 , the first feed pipe 2 and the middle of the second feed pipe 3 are both provided with a first valve 8. A discharge pipe 9 is fixedly connected to one side of the bottom surface of the barrel body 1, a second valve 10 is provided in the middle of the discharge pipe 9, a support leg 11 is fixedly connected to the outer side of the middle of the bottom surface of the barrel body 1, and a heating pipe is provided inside the barrel body 1. The opening and closing of the first feed pipe 2 and the second feed pipe 3 can be controlled by the first valve 8, and the urea and liquid after mixing can be discharged from the discharge pipe 9 by opening the second valve 10, and the barrel body 1 can be heated by driving the heating pipe, thereby further accelerating the mixing efficiency.

[0034] Reference Figure 2-Figure 4 The tumbling assembly includes an upper blade 12 and a lower blade 13, and the upper blade 12 and the lower blade 13 are fixedly connected to the middle upper part and the middle lower part of the rotating shaft 5 respectively. The inclination directions of the upper blade 12 and the lower blade 13 are opposite. A cross bar 14 is fixedly connected to the middle part of the rotating shaft 5, a primary vertical bar 15 is fixedly connected to the middle part of the cross bar 14, and a secondary vertical bar 16 is fixedly connected to the outer side of the cross bar 14. The upper blade 12 can be used to drive urea and liquid to move to the cross bar 14, and the lower blade 13 can be used to drive urea and liquid at the bottom of the barrel 1 to the cross bar 14. At this time, the urea and liquid in the middle of the barrel 1 can be broken up by the rotation of the cross bar 14, the primary vertical bar 15 and the secondary vertical bar 16, so that the collision between the urea and the liquid can be aggravated, thereby improving the mixing efficiency and mixing quality of the urea and liquid, thereby improving the efficiency of the operation.

[0035] Reference Figure 2-Figure 3 The bottom surface of the inner wall of the barrel body 1 is fixedly connected with a protrusion 17, and the rotating shaft 5 is rotatably connected to the middle of the protrusion 17. An arc surface 18 is arranged outside the middle of the protrusion 17. The arc surface 18 guides urea and liquid to flow to both sides of the bottom of the barrel body 1.

[0036] Working principle: When in use, first pour urea and liquid into the first feed pipe 2 and the second feed pipe 3 respectively, and then open the first valve 8, so that urea and liquid can enter the barrel body 1. After the urea and liquid enter the barrel body 1, the urea and liquid will first accumulate on the top of the partition 7, and then fall to the inner bottom of the barrel body 1 through the through hole on the partition 7. At this time, the motor 4 is driven to drive the shaft 5 to rotate, and the shaft 5 can drive the stirring rod 6 to rotate. At this time, the urea and liquid on the top surface of the partition 7 can be stirred, and then the two can be preliminarily mixed. After the urea and liquid fall from the through hole of the partition 7, the rotation of the shaft 5 can also drive the upper blade 12, the lower blade 13, the cross bar 14, the first-level vertical rod 15 and the second-level vertical rod 16 The upper paddle 12 can be used to drive the urea and liquid to move to the cross bar 14, and the lower paddle 13 can be used to drive the urea and liquid at the bottom of the barrel 1 to the cross bar 14. At this time, the urea and liquid in the middle of the barrel 1 can be broken up by the rotation of the cross bar 14, the first-level vertical bar 15 and the second-level vertical bar 16, thereby intensifying the collision between the urea and the liquid, thereby improving the mixing efficiency and mixing quality of the urea and liquid, thereby improving the efficiency of the operation, and in the mixing process, the barrel 1 can be heated by driving the heating tube, and then the urea and liquid can be heated, thereby further accelerating the mixing efficiency. When the mixing is completed, the second valve 10 is opened, and the urea and liquid after the mixing are discharged from the discharge pipe 9, thereby completing the mixing of the urea and the liquid.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An energy-saving device for producing automotive urea solution, comprising a barrel (1), characterized in that: A first feed pipe (2) is fixedly connected to one side of the top surface of the barrel body (1), a second feed pipe (3) is fixedly connected to the other side of the top surface of the barrel body (1), a motor (4) is fixedly connected to the middle of the bottom surface of the barrel body (1), an output end of the motor (4) is fixedly connected to a rotating shaft (5), the top of the rotating shaft (5) is rotatably connected to the middle of the top surface of the inner wall of the barrel body (1), a stirring rod (6) is fixedly connected to the top of the rotating shaft (5), a partition (7) is fixedly connected to the top of the inner wall of the barrel body (1), a plurality of through holes are opened in the middle of the partition (7), and the stirring rod (6) is located between the top surface of the partition (7) and the top surface of the inner wall of the barrel body (1), and a rolling assembly is arranged in the middle of the rotating shaft (5).

2. The energy-saving device for producing vehicle urea solution according to claim 1, characterized in that: A first valve (8) is provided in the middle of each of the first feeding pipe (2) and the second feeding pipe (3).

3. The energy-saving device for producing vehicle urea solution according to claim 1, characterized in that: A discharge pipe (9) is fixedly connected to one side of the bottom surface of the barrel body (1), a second valve (10) is arranged in the middle of the discharge pipe (9), a support leg (11) is fixedly connected to the outer side of the middle part of the bottom surface of the barrel body (1), and a heating pipe is arranged inside the barrel body (1).

4. The energy-saving device for producing vehicle urea solution according to claim 1, characterized in that: The tumbling assembly comprises an upper blade (12) and a lower blade (13), and the upper blade (12) and the lower blade (13) are respectively fixedly connected to the upper middle part and the lower middle part of the rotating shaft (5).

5. The energy-saving device for producing vehicle urea solution according to claim 4, characterized in that: The upper blade (12) and the lower blade (13) have opposite inclination directions.

6. The energy-saving device for producing vehicle urea solution according to claim 1, characterized in that: A cross bar (14) is fixedly connected to the middle of the rotating shaft (5), a primary vertical bar (15) is fixedly connected to the middle of the cross bar (14), and a secondary vertical bar (16) is fixedly connected to the outer side of the cross bar (14).

7. The energy-saving device for producing vehicle urea solution according to claim 1, characterized in that: A protrusion (17) is fixedly connected to the bottom surface of the inner wall of the barrel body (1), and the rotating shaft (5) is rotatably connected to the middle part of the protrusion (17).

8. The energy-saving device for producing vehicle urea solution according to claim 7, characterized in that: A circular arc surface (18) is arranged on the outer side of the middle part of the projection (17).

Citation Information

Patent Citations

  • Energy-saving device for producing urea solution for vehicles

    CN214182668U