Aluminum guide rod surface laser cleaning device

By designing a laser cleaning device on the surface of an aluminum guide rod with a movable laser cleaning mechanism and a vacuum tube, the problems of low manual cleaning efficiency and environmental pollution are solved, and efficient cleaning and environmental protection are achieved.

CN222607420UActive Publication Date: 2025-03-14邹平县汇盛新材料科技有限公司 +1
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Patent Information

Application Number
CN202421130016.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-03-14
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

When manually cleaning aluminum guide rods with hand-held laser, the grinding efficiency is low and the dust generated during the cleaning pollutes the environment, affecting workers' health.

Method used

A laser cleaning device for surface aluminum guide rods is designed, including a frame body and two sliding frames arranged at intervals, one slide frame is equipped with a laser cleaning mechanism, and the other slide frame is used to install a vacuum tube, and the laser cleaning mechanism and vacuum tube can be moved along the width and length of the frame body.

Benefits of technology

It improves the efficiency of laser cleaning of aluminum guide rod surface, reduces environmental pollution, and protects workers' health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum guide rod surface laser cleaning device which comprises a frame body and two sliding frames arranged in a spaced mode, the first sliding frame is arranged on the frame body in a sliding mode relative to the width direction of the frame body, and the second sliding frame is connected to the first sliding frame and slides relative to the length direction of the frame body; and one second sliding frame is provided with a laser cleaning mechanism, the other second sliding frame is used for installing a dust suction pipe, and therefore the laser cleaning mechanism can move in the width direction of the frame body and the length direction of the frame body, in addition, in the cleaning process, the dust suction pipe can suck dust, and environmental pollution is reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of aluminum guide rods, and in particular to a laser cleaning device for the surface of aluminum guide rods. Background Art

[0002] Aluminum guide rods are mainly used to connect the anodes in the electrolytic cell and lead the current on the anodes to the outside of the electrolytic cell, so that the electrolysis process can proceed smoothly. Through the connection of aluminum guide rods, the current can be effectively transmitted inside the electrolytic cell, driving the chemical reaction of aluminum electrolysis.

[0003] The surface layer formed on the aluminum guide rod in the natural environment or under certain conditions is mainly composed of aluminum oxide and other oxides. This oxide layer may affect the performance of the aluminum guide rod, such as conductivity, corrosion resistance, etc., so it needs to be cleaned, generally by laser cleaning. There are two ways of laser cleaning: one is a more intelligent way, that is, using a robot to clean the suspended aluminum guide rod, and the other is to place the aluminum guide rod on a rack and clean it manually with a handheld laser cleaning device.

[0004] In the manual cleaning method, due to handheld operation, the grinding efficiency is low. On the other hand, during the laser cleaning process, some of the ablated or peeled materials will exist in the form of granular dust, which will affect the environment and also have a certain impact on the workers' health.

[0005] Application Contents

[0006] The embodiment of the present application provides a laser cleaning device for the surface of an aluminum guide rod, which can solve the technical problems of low grinding efficiency and environmental impact in manual cleaning methods.

[0007] In a first aspect, an embodiment of the present application provides a laser cleaning device for the surface of an aluminum guide rod, comprising:

[0008] A frame for carrying the aluminum guide rods; and

[0009] Two spaced apart sliding frames, each sliding frame comprising:

[0010] A first sliding frame is slidably disposed on the frame relative to the width direction of the frame; and

[0011] A second sliding frame connected to the first sliding frame and sliding relative to the length direction of the frame;

[0012] Among them, one of the two sliding frames, the second sliding frame, is used to install a laser cleaning mechanism, and the other second sliding frame is used to install a dust suction pipe.

[0013] In some implementations, the first sliding frame includes:

[0014] Two partitions, the two partitions are spaced apart and arranged at two ends of the frame along the length direction of the frame; and

[0015] a first sliding part, the first sliding part connecting the two partitions, the second sliding frame being slidably disposed on the first sliding part;

[0016] Wherein, two second sliding parts are arranged on the frame along the width direction thereof, the partitions correspond to the second sliding parts one by one, and the partitions are slidably arranged on the second sliding parts.

[0017] In some implementations, the first sliding part and the second sliding part both include a sliding rod, the partition is sleeved on the second sliding part, and the second sliding frame is sleeved on the first sliding part.

[0018] In some implementations, the second sliding frame includes:

[0019] A first plate body, slidably disposed on the first sliding frame;

[0020] A second plate body is spaced apart from the first plate body, and the second plate body is used to install a laser cleaning mechanism or a dust suction pipe;

[0021] a guide rod, fixed on the second plate body and passing through the first plate body; and

[0022] A screw rod is rotatably disposed on the second plate body, penetrates the first plate body, and is threadably connected to the first plate body.

[0023] In some implementations, the frame includes:

[0024] A first frame body, used for carrying the aluminum guide rod, the first frame body is provided with a slag drop opening;

[0025] A second frame is spaced apart from the first frame in a vertical direction, is disposed below the first frame, and is connected to the first frame; and

[0026] The slag receiving pan is arranged on the side of the second frame body facing the first frame body, and the slag receiving pan defines a slag receiving cavity, the upper end of the slag receiving cavity is an open structure, and is arranged opposite to the slag dropping opening.

[0027] In some implementations, the slag receiving pan is movably disposed on the second frame.

[0028] In some implementations, a plurality of universal wheels are disposed on the second frame, and the universal wheels are used to support the slag receiving pan.

[0029] In some implementations, the frame further includes a shielding assembly, and the shielding assembly is movably disposed on the second frame to limit the movement of the slag receiving pan.

[0030] In some implementations, the shielding component includes:

[0031] Two mounting members spaced apart vertically, each mounting member having a through hole formed in the axial direction;

[0032] A connecting member, which passes through the through holes on the two mounting members and rotates along the axial direction of the mounting members;

[0033] a shielding member connected to the connecting member and located between the two mounting members; and

[0034] A limiting member is arranged on the second frame and defines a limiting groove;

[0035] Wherein, when the connecting member rotates so that the shielding member is located in the limiting groove, the shielding member is located in the movable path of the slag receiving pan.

[0036] In some implementations, the second frame is provided with reinforcing ribs.

[0037] Based on the laser cleaning device for the surface of an aluminum guide rod in the embodiment of the present application, since the first sliding frame is slidably arranged on the frame in the width direction relative to the frame, the second sliding frame is connected to the first sliding frame and slides in the length direction relative to the frame, and one of the second sliding frames is installed with a laser cleaning mechanism, and the other second sliding frame is used to install a dust suction pipe, the laser cleaning mechanism can move in both the width direction and the length direction of the frame. In addition, during the cleaning process, the dust suction pipe can be used for dust suction to reduce environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0039] Figure 1 A schematic diagram of the structure of the laser cleaning device for the surface of an aluminum guide rod provided in an embodiment of the present application (with a slag receiving pan);

[0040] Figure 2 A schematic diagram of the structure of the laser cleaning device for the surface of an aluminum guide rod provided in an embodiment of the present application (without a slag tray);

[0041] Figure 3 for Figure 1 A magnified schematic diagram of the structure at center A;

[0042] Figure 4 for Figure 1A magnified schematic diagram of the structure at B in the figure.

[0043] Explanation of the accompanying drawings: 1. frame; 12. first frame; 13. second frame; 13a. universal wheel; 13b. reinforcing rib; 14. slag receiving plate; 15. shielding assembly; 151. mounting member; 152. connecting member; 153. shielding member; 154. limiting member; 11. second sliding part; 2. first sliding frame; 21. partition; 22. first sliding part; 3. second sliding frame; 31. first plate body; 32. second plate body; 33. guide rod; 34. screw. DETAILED DESCRIPTION

[0044] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0045] Since there is a handheld laser mechanism in the relevant technology to clean the aluminum guide rod, in the manual cleaning method, due to the handheld operation, there is a problem of low grinding efficiency. On the other hand, during the laser cleaning process, some of the ablated or peeled materials will exist in the form of granular dust, which also affects the environment and has a certain impact on the workers' health.

[0046] To solve the above technical problems, please refer to Figure 1-2 This embodiment provides a laser cleaning device for the surface of an aluminum guide rod, including a frame 1 and two sliding frames arranged at intervals.

[0047] The frame 1 is made of stainless steel or carbon steel, has good corrosion resistance and mechanical strength, and can withstand vibration and impact during the cleaning process. The frame 1 has a horizontally arranged work surface, which is used to carry the aluminum guide rod, and one or more can be placed according to actual conditions.

[0048] Each sliding frame includes a first sliding frame 2 and a second sliding frame 3. The first sliding frame 2 is slidably disposed on the frame body 1 in the width direction of the frame body 1, and the second sliding frame 3 is connected to the first sliding frame 2 and slides in the length direction of the frame body 1. One of the two sliding frames 3 is equipped with a laser cleaning mechanism, and the other second sliding frame 3 is used to install a dust suction pipe.

[0049] Since the first sliding frame 2 is slidably arranged on the frame 1 in the width direction relative to the frame 1, the second sliding frame 3 is connected to the first sliding frame 2 and slides in the length direction relative to the frame 1, that is, the second sliding frame 3 can move along the width direction of the frame 1 as well as along the length direction of the frame 1, and a laser cleaning mechanism is installed on one of the second sliding frames 3, and a dust suction pipe is installed on the other second sliding frame 3, so the laser cleaning mechanism and the dust suction pipe can also move along the width direction of the frame 1 as well as along the length direction of the frame 1.

[0050] The laser cleaning mechanism and the dust suction tube are moved along the width and length of the frame 1. Therefore, in the specific implementation stage, the two first sliding frames 2 can be separated first to facilitate the hanging of the aluminum guide rod on the frame 1, and then the two first sliding frames 2 are brought close to each other. Since the aluminum guide rod is generally rectangular, its length direction is consistent with the length direction of the frame 1 when it is placed. By synchronously moving the second sliding frame 3, the laser cleaning mechanism can be driven to perform laser cleaning on the surface of the aluminum guide rod. Since the laser cleaning mechanism is located on the second sliding frame 3, there is no need for manual hand-held grinding, which saves time and effort. The dust suction tube can also vacuum the laser cleaning area to avoid environmental pollution.

[0051] It should be understood that, in this embodiment, the laser cleaning mechanism is a product currently available on the market, so it will not be explained here. Secondly, the dust suction pipe is connected to an external dust suction device, such as a vacuum cleaner.

[0052] In some implementations, the first sliding frame 2 includes two partitions 21 and a first sliding portion 22, the two partitions 21 are spaced apart at both ends of the frame body 1 along the length direction of the frame body 1, the first sliding portion 22 connects the two partitions 21, and the second sliding frame 3 is slidably set on the first sliding portion 22, wherein two second sliding portions 11 are set on the frame body 1 along its width direction, the partitions 21 correspond one-to-one to the second sliding portions 11, and the partitions 21 are slidably set on the second sliding portions 11.

[0053] By arranging two partitions 21 spaced apart along the length direction of the frame body 1 and connecting the first sliding part 22, the overall structure of the first sliding frame 2 is more stable, capable of bearing a larger load, and improving the safety and reliability of the equipment. The second sliding frame 3 is slidably arranged on the first sliding part 22. This design enables the second sliding frame 3 to move freely on the first sliding part 22, thereby conveniently adjusting the position and meeting different work requirements.

[0054] The partition 21 corresponds one-to-one to the second sliding part 11 on the frame 1 and is slidably arranged. This structure enables the first sliding frame 2 to be slidably adjusted along the width direction on the frame, greatly enhancing the adaptability and flexibility of the entire device, and can adapt to different working scenes and operation requirements.

[0055] On the basis of the previous embodiment, the first sliding part 22 and the second sliding part 11 both include a sliding rod, the partition plate 21 is sleeved on the second sliding part 11 , and the second sliding frame 3 is sleeved on the first sliding part 22 .

[0056] By adopting a sliding rod as the structure of the first sliding part 22 and the second sliding part 11, the sliding contact surface between the partition 21 and the second sliding part 11, and between the second sliding frame 3 and the first sliding part 22 is smoother, reducing the friction resistance, thereby ensuring the smoothness and stability of sliding and improving the operating performance of the equipment.

[0057] Further, see Figure 3 The second sliding frame 3 includes a first plate body 31 , a second plate body 32 , a guide rod 33 and a screw rod 34 .

[0058] The first plate body 31 is slidably disposed on the first sliding frame 2. When the first sliding portion 22 in the first sliding frame 2 is a sliding rod, the first plate body 31 is also sleeved on the first sliding portion 22 to reduce sliding friction resistance.

[0059] The second plate 32 is spaced apart from the first plate 31 and is used to install a laser cleaning mechanism or a vacuum tube. The second plate 32 may be provided with a clamp or other fasteners to install the laser cleaning mechanism or the vacuum tube. The specific arrangement is based on actual conditions and will not be further explained here.

[0060] The screw rod 34 is rotatably set on the second plate body 32, and is penetrated through the first plate body 31, and is threadedly connected to the first plate body 31. A handwheel is fixedly set at the upper end of the screw rod 34. The handwheel is rotated to drive the screw rod 34 to rotate, thereby driving the second plate body 32 to rise and fall. The guide rod 33 is fixed on the second plate body 32 and penetrated through the first plate body 31. The guide rod 33 plays a certain guiding role, so that the second plate body 32 rises and falls smoothly during the lifting process without deviation.

[0061] Due to the limitation of the diameter of the suction port of the suction pipe, the suction pipe may not be able to completely suck up the floating dust. In order to prevent the dust from falling on the frame 1 and making it inconvenient to clean, in this embodiment, the frame 1 includes a first frame 12, a second frame 13 and a slag receiving plate 14. The first frame 12 is used to carry the aluminum guide rod, and the first frame 12 is provided with a slag dropping port; the second frame 13 is spaced apart from the first frame 12 in the vertical direction, and is arranged below the first frame 12 and connected to the first frame 12;

[0062] The slag receiving pan 14 is disposed on a side of the second frame 13 facing the first frame 12 . The slag receiving pan 14 defines a slag receiving cavity. The upper end of the slag receiving cavity is an open structure and is disposed opposite to the slag dropping opening.

[0063] In this way, some floating dust will fall into the slag receiving chamber or onto the first frame 12 under the action of gravity. The user can also use a brush to sweep the dust from the slag falling opening to the slag receiving chamber below for centralized treatment.

[0064] In order to further centrally process the dust, the slag receiving pan 14 is movably arranged on the second frame 13, so that the slag receiving pan 14 can be removed from the second frame 13 to be conveniently centrally placed in a dust collection area.

[0065] Further, see Figure 2 The second frame 13 is provided with a plurality of universal wheels 13 a, which are used to support the slag receiving pan 14 , so that the slag receiving pan 14 can be more easily removed from the second frame 13 or placed on the second frame 13 by means of rolling friction.

[0066] It should be understood that the universal wheel 13a is a product currently available on the market, so its working principle will not be described in detail here.

[0067] In order to prevent the slag pan 14 from rolling off the second frame 13 to the outside of the second frame 13 , especially when collecting dust, the frame 1 further includes a shielding component 15 movably disposed on the second frame 13 to limit the movement of the slag pan 14 .

[0068] Specifically, the shielding assembly 15 includes a mounting member 151, a connecting member 152, a shielding member 153 and a limiting member 154. Two mounting members 15 are provided and are arranged vertically at intervals. The mounting member 151 is provided with a through hole along the axial direction; the connecting member 152 passes through the through holes on the two mounting members 151 and rotates along the axial direction of the mounting member 151; the shielding member 153 is connected to the connecting member 152 and is located between the two mounting members 151; the limiting member 154 is provided on the second frame 13 and defines a limiting groove; wherein, when the connecting member 152 rotates so that the shielding member 153 is located in the limiting groove, the shielding member 153 is located in the movable path of the slag receiving plate 14.

[0069] See also Figure 2 as well as Figure 4 The position of the shielding member 153 can be adjusted by rotating the connecting member 152 and moving the connecting member 152 in the vertical direction. In the present embodiment, the connecting member 152 is a rod-shaped structure. When the shielding member 153 is located in the limiting groove of the limiting member 154, the shielding member 153 is located in the movable path of the slag receiving pan 14, so the slag receiving pan 14 cannot slide out of the second frame 13 at this point.

[0070] In this embodiment, shielding components 15 may be provided at the four corners of the second frame 13 , so as to prevent the slag receiving pan 14 from sliding out of the second frame 13 during dust collection.

[0071] If the slag receiving plate 14 needs to be moved, the connecting member 152 is moved upward so that the shielding member 153 is outside the limiting groove of the limiting member 154, and then the shielding member 153 is rotated. Figure 4 As shown, the slag receiving pan 14 can be moved at this time to facilitate centralized processing of the dust that falls onto the slag receiving pan 14 to avoid environmental pollution.

[0072] See also Figure 1-2 The second frame 13 is provided with reinforcing ribs 13b, and the reinforcing ribs 13b can be connected to the second frame 13 by welding, which can greatly improve the stability of the second frame 13.

[0073] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of this application, it should be understood that if the terms "upper", "lower", "left", "right", etc. indicate an orientation or position relationship based on the orientation or position relationship shown in the drawings, it is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0074] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. A laser cleaning device for the surface of an aluminum guide rod, characterized in that: include: A frame (1) for carrying the aluminum guide rod; as well as Two spaced apart sliding frames, each sliding frame comprising: A first sliding frame (2) is slidably disposed on the frame (1) relative to the width direction of the frame (1); and A second sliding frame (3) is connected to the first sliding frame (2) and slides relative to the length direction of the frame body (1); Wherein, one of the two sliding frames, the second sliding frame (3), is used to install a laser cleaning mechanism, and the other second sliding frame (3) is used to install a dust suction pipe.

2. The aluminum guide rod surface laser cleaning device according to claim 1, characterized in that: The first sliding frame (2) comprises: Two partitions (21), the two partitions (21) being arranged at intervals at two ends of the frame (1) along the length direction of the frame (1); and A first sliding part (22), the first sliding part (22) connecting the two partitions (21), and the second sliding frame (3) being slidably arranged on the first sliding part (22); Wherein, two second sliding parts (11) are arranged on the frame (1) along its width direction, the partitions (21) correspond to the second sliding parts (11) one by one, and the partitions (21) are slidably arranged on the second sliding parts (11).

3. The aluminum guide rod surface laser cleaning device according to claim 2, characterized in that: The first sliding part (22) and the second sliding part (11) both comprise a sliding rod, the partition plate (21) is sleeved on the second sliding part (11), and the second sliding frame (3) is sleeved on the first sliding part (22).

4. The aluminum guide rod surface laser cleaning device according to claim 1, characterized in that: The second sliding frame (3) comprises: A first plate (31) is slidably disposed on the first sliding frame (2); A second plate body (32) is spaced apart from the first plate body (31), and the second plate body (32) is used to install a laser cleaning mechanism or a dust suction pipe; a guide rod (33) fixed on the second plate (32) and passing through the first plate (31); and A screw rod (34), wherein the screw rod (34) is rotatably disposed on the second plate body (32), penetrates the first plate body (31), and is threadedly connected to the first plate body (31).

5. The aluminum guide rod surface laser cleaning device according to claim 1, characterized in that: The frame (1) comprises: A first frame (12) is used to support the aluminum guide rod, and the first frame (12) is provided with a slag drop opening; A second frame (13) is spaced apart from the first frame (12) in the vertical direction, is arranged below the first frame (12), and is connected to the first frame (12); and A slag receiving plate (14) is arranged on a side of the second frame (13) facing the first frame (12), and the slag receiving plate (14) defines a slag receiving cavity, the upper end of the slag receiving cavity is an open structure, and is arranged opposite to the slag dropping opening.

6. The aluminum guide rod surface laser cleaning device according to claim 5, characterized in that: The slag receiving plate (14) is movably arranged on the second frame (13).

7. The aluminum guide rod surface laser cleaning device according to claim 6, characterized in that: The second frame (13) is provided with a plurality of universal wheels (13a), and the universal wheels (13a) are used to support the slag receiving pan (14).

8. The aluminum guide rod surface laser cleaning device according to claim 6, characterized in that: The frame (1) further comprises a shielding component (15), wherein the shielding component (15) is movably arranged on the second frame (13) to limit the movement of the slag receiving plate (14).

9. The aluminum guide rod surface laser cleaning device according to claim 8, characterized in that: The shielding component (15) comprises: Two mounting members (151) spaced apart in a vertical direction, wherein the mounting members (151) are provided with through holes in an axial direction; A connecting member (152) is inserted through the through holes on the two mounting members (151) and rotates along the axial direction of the mounting members (151); a shielding member (153) connected to the connecting member (152) and located between the two mounting members (151); and A limiting member (154) is arranged on the second frame (13) and defines a limiting groove; Wherein, when the connecting member (152) rotates so that the shielding member (153) is located in the limiting groove, the shielding member (153) is located within the movable path of the slag receiving plate (14).

10. The aluminum guide rod surface laser cleaning device according to claim 5, characterized in that: The second frame (13) is provided with reinforcing ribs (13b).