Rolling type spline shaft production equipment
By designing a rolling spline shaft production equipment with adjusting gears and gear discs, the existing equipment is large in size and cumbersome in operation, and efficiently machining spline shafts of different diameters without changing components.
Patent Information
- Application Number
- CN202420886048.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The existing rolling spline shaft processing equipment is large in size and has troublesome assembly. When processing spline shafts of different diameters, different processing components need to be replaced, which is cumbersome in operation and low processing efficiency.
A rolling spline shaft production equipment including bottom plate, track fixing seat, slide rail, slide plate, motor, driving gear, rolling assembly and other components is designed. By adjusting the gears, the gear drive the gear disc to rotate and the distance of the rollers are adjusted to adapt to spline shafts of different diameters for processing.
Spline shafts of different diameters can be processed without changing different machining components. The equipment has little limitations, is easy to operate, and has high machining efficiency.
Smart Images

Figure CN222607585U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of spline shaft production and processing, in particular to a rolling type spline shaft production device. Background Art
[0002] Spline shafts are often used to transmit torque and are widely used. Existing processing technologies mainly include rolling, cutting, grinding, etc. Among them, rolling technology is commonly used to process spline shafts with relatively small sizes. The advantage of this processing technology is that it uses the plastic deformation characteristics of the material for processing, and no burrs will be generated on the processed surface, and no waste will be generated like cutting processing.
[0003] Most of the existing rolled spline shaft processing equipment is large in size and difficult to assemble. When processing spline shafts of different diameters, different processing components often need to be replaced. The equipment has great limitations in use, the operation is cumbersome, and the processing efficiency is low. Utility Model Content
[0004] The utility model aims to solve the problems in the background technology and proposes a rolling type spline shaft production equipment.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a rolling spline shaft production equipment, including a base plate and a track fixing seat, the two track fixing seats are fixedly connected to the upper surface of the base plate, two slide rails are fixedly connected between the two track fixing seats, and the sliding sleeves on the surfaces of the two slide rails are provided with slide plates, the surface of the slide plate is fixedly installed with a fixing plate, the end of the fixing plate is fixedly installed with a clamping plate, a motor is fixedly installed inside the clamping plate, and a driving gear is fixedly installed at the driving end of the motor, a sleeve is fixedly installed on the upper surface of the slide plate, a three-jaw chuck is rotatably connected inside the sleeve, a rolling gear is fixedly installed on the outside of the three-jaw chuck, and the rolling gear is meshed with the driving gear, a rolling assembly fixing seat is fixedly installed on the upper surface of the base plate, a rolling assembly sleeve is fixedly installed on the surface of the rolling assembly fixing seat, a blocking buckle is threadedly installed on the surface of the rolling assembly sleeve, and a rolling assembly is fixedly installed inside the rolling assembly sleeve.
[0006] Preferably, the rolling assembly includes an outer plate, a gear plate, and a fixing ring, wherein the outer plate and the fixing ring are connected by bolts, three fixing rods are fixedly installed on the surface of the fixing ring, a bearing shaft is fixedly installed at the end of each fixing rod, a bearing is fixedly installed on the surface of each bearing shaft, the gear plate is rollingly connected to each bearing, and three arc-shaped openings are opened on the gear plate.
[0007] Preferably, three roller rails are fixedly installed on the surface of the outer plate, each of the roller rail surfaces is slidably connected to a rail sleeve, each outer surface of the rail sleeve is fixedly connected to a roller shaft, each roller shaft is rotatably connected to a roller, each rail sleeve surface is fixedly installed with a sleeve fixing shaft, and each sleeve fixing shaft is slidably connected to a corresponding arc-shaped opening.
[0008] Preferably, an adjustment gear is rotatably installed on the surface of the outer plate, a gear shaft is fixedly installed at the center of the adjustment gear, the gear shaft is rotatably connected to the outer plate, two clamping block rotating shafts are rotatably connected to the surface of the outer plate, each of the clamping block rotating shafts is fixedly connected with a clamping block, each of the clamping blocks is connected to the outer plate through a clamping rod, and a circular hole for connecting the clamping rod is opened on the outer plate.
[0009] Preferably, the arc-shaped openings are provided with three, and the spacing angle between two adjacent arc-shaped openings is 120 degrees.
[0010] Preferably, an anti-slip strip is provided at the bottom end of the bottom plate, and the material of the anti-slip strip is rubber.
[0011] Compared with the prior art, the beneficial effects of the utility model are: when processing spline shafts of different diameters, it is only necessary to rotate the adjusting gear, use the adjusting gear to drive the gear plate to rotate, adjust the distance from the three rollers to the center of the circle, and keep the distance consistent, so that the rollers can clamp spline shafts of different diameters and perform processing. When processing spline shafts of different diameters, there is no need to replace different processing components, the equipment has fewer limitations when used, the operation is simple and quick, and the processing efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a front structural schematic diagram of a rolling spline shaft production equipment proposed by the utility model;
[0013] Figure 2 It is a front schematic diagram of a rolling component structure of a rolling spline shaft production equipment proposed by the utility model;
[0014] Figure 3 It is a structural schematic diagram of the adjusting gear and the clamping block of the rolling assembly in the utility model;
[0015] Figure 4 It is a structural schematic diagram of the back side of the rolling assembly in the utility model;
[0016] Figure 5 It is a structural schematic diagram of the front side of the outer plate of the rolling assembly in the utility model;
[0017] Figure 6 It is a structural schematic diagram of the back side of the outer plate of the rolling assembly in the utility model;
[0018] Figure 7 It is a structural schematic diagram of the gear plate of the rolling assembly in the utility model;
[0019] Figure 8 It is a schematic diagram of the structure of the fixing ring of the rolling assembly in the utility model.
[0020] In the figure: 1 bottom plate, 2 track fixing seat, 3 slide rail, 4 slide plate, 5 fixing plate, 6 clamping plate, 7 motor, 8 driving gear, 9 hobbing, 10 three-jaw chuck, 11 rolling component fixing seat, 12 rolling component sleeve, 13 blocking buckle, 14 outer plate, 15 roller slide rail, 16 roller, 17 roller rotating shaft, 18 arc-shaped mouth, 19 gear shaft, 20 block rotating shaft, 21 clamping rod, 22 adjusting gear, 23 fixing ring, 24 fixing rod, 25 bearing rotating shaft, 26 bearing, 27 gear plate, 28 sleeve, 29 clamping block, 30 slide rail sleeve, 31 sleeve fixing shaft. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] The terms such as "upper", "lower", "left", "right", "middle" and "one" cited in the present utility model are only for the convenience of description and are not used to limit the scope of application of the present utility model. Changes or adjustments in their relative relationships shall be regarded as the scope of application of the present utility model without substantially changing the technical content.
[0023] Reference Figure 1-Figure 8 A rolling spline shaft production equipment comprises a base plate 1 and a track fixing seat 2, characterized in that the two track fixing seats 2 are fixedly connected to the upper surface of the base plate 1, two slide rails 3 are fixedly connected between the two track fixing seats 2, the surfaces of the two slide rails 3 are provided with sliding plates 4, a fixing plate 5 is fixedly installed on the surface of the sliding plate 4, a clamping plate 6 is fixedly installed at the end of the fixing plate, a motor 7 is fixedly installed inside the clamping plate 6, a driving gear 8 is fixedly installed on the driving end of the motor 7, a sleeve 28 is fixedly installed on the upper surface of the sliding plate 4, a three-jaw chuck 10 is rotatably connected inside the sleeve 28, a hobbing gear 9 is fixedly installed on the outside of the three-jaw chuck 10, and the hobbing gear 9 is meshed with the driving gear 8, a rolling assembly fixing seat 11 is fixedly installed on the upper surface of the base plate 1, a rolling assembly sleeve 12 is fixedly installed on the surface of the rolling assembly fixing seat 11, a blocking buckle 13 is threadedly installed on the surface of the rolling assembly sleeve 12, and a rolling assembly is fixedly installed inside the rolling assembly sleeve 12. The blocking buckle 13 is connected to the surface of the rolling assembly sleeve 12 through threads. When tightened, the surface of the blocking buckle 13 contacts the surface of the outer plate 14 to prevent the rolling assembly from falling out of the rolling assembly sleeve 12.
[0024] Preferably, the rolling assembly includes an outer plate 14, a gear plate 27, and a fixed ring 23, wherein the outer plate 14 and the fixed ring 23 are fixedly connected, three fixed rods 24 are fixedly installed on the surface of the fixed ring 23, a bearing shaft 25 is fixedly installed at the end of each fixed rod 24, a bearing 26 is fixedly installed on the surface of each bearing shaft 25, the gear plate 27 is rollingly connected to each bearing 26, three arc-shaped openings 18 are opened on the gear plate 27, and the gear plate 27 is limited in rotation position by three bearings 26.
[0025] Preferably, three roller rails 15 are fixedly installed on the surface of the outer plate 14, and a rail sleeve 30 is slidably connected to the surface of each roller rail 15. A roller shaft 17 is fixedly connected to the outer surface of the rail sleeve 30, and a roller 16 is rotatably connected to the roller shaft 17. A sleeve fixing shaft 31 is fixedly installed on the surface of the rail sleeve 30, and the sleeve fixing shaft 31 is slidably connected to the corresponding arc-shaped opening 18. When the gear plate 27 rotates, the multiple arc-shaped openings 18 opened by the gear plate 27 also rotate accordingly, and at the same time drive the sleeve fixing shaft 31 to slide on the surface of the arc-shaped opening 18, and the rail sleeve 30 begins to slide on the surface of the roller rail 15 due to the movement of the sleeve fixing shaft 31, thereby changing the distance of the rail sleeve 30 from the center of the circle, and driving the roller shaft 17 and the roller 16 to move on the roller rail 15, so that the distance between the three rollers 16 and the center of the gear plate 27 can be adjusted at the same time.
[0026] Preferably, an adjustment gear 22 is rotatably installed on the surface of the outer plate 14, and a gear shaft 19 is fixedly installed at the center of the adjustment gear 22. The gear shaft 19 and the outer plate 14 are rotatably connected. Two block rotating shafts 20 are rotatably connected to the surface of the outer plate 14, and a block 29 is fixedly connected to each block rotating shaft 20. Each block 29 is connected to the outer plate 14 through a clamping rod 21. A circular hole for connecting the clamping rod 21 is opened on the outer plate 14. When the adjustment gear 22 is rotated, the gear plate 27 meshing with the adjustment gear 22 will also rotate, thereby adjusting the distance between the roller 16 and the center of the circle. After the distance between the roller 16 and the center of the circle is adjusted, the two blocks 29 are rotated so that one end of the block 29 is stuck between the serrations of the adjustment gear 22, so that the adjustment gear 22 can be stuck and cannot be rotated. Then, the clamping rod 21 is used to penetrate the block 29 and insert it into the circular hole opened on the outer plate 14 to ensure that the position of the block 29 is stable and cannot be rotated.
[0027] Preferably, three arc-shaped openings 18 are provided, and the spacing angle between two adjacent arc-shaped openings 18 is 120 degrees.
[0028] Preferably, an anti-slip strip is provided at the bottom end of the base plate 1. The material of the anti-slip strip is rubber. The friction between the anti-slip strip and the ground is relatively large, which can effectively prevent the base plate 1 from moving randomly, so as to improve the stability during the spline shaft processing.
[0029] In the utility model, when in use, first clamp the spline shaft to be processed in the three-jaw chuck 10, then place the other end of the spline shaft to be processed in the center of the rolling assembly, rotate the adjustment gear 22, and the gear plate 27 meshing with the adjustment gear 22 will also rotate, the arc-shaped opening 18 on the gear plate 27 drives the sleeve fixed shaft 31 and the sleeve 30 to move, and the sleeve 30 drives the roller shaft 17 to slide on the surface of the roller slide rail 15, so as to adjust the distance between the multiple rollers 16 and the center of the circle. When the requirements are met, the two clamping blocks 29 can be rotated to make the adjustment gear 22 clamp. The clamping block 29 is fixed so that it cannot rotate, and the clamping rod 21 is used to fix the clamping block 29 so that the clamping block 29 cannot rotate, and the distance between each roller 16 in the rolling assembly and the center of the circle is determined, and the adjusted rolling assembly is placed in the rolling assembly sleeve 12, and the motor 7 is turned on to rotate the three-jaw chuck 10, and then the slide plate 4 is pushed to make the spline shaft to be processed penetrate into the rolling assembly, and the spline shaft is rolled by the roller 16. When processing spline shafts of different diameters, there is no need to replace different processing components, the equipment has fewer limitations when used, the operation is simple and fast, and the processing efficiency is high.
[0030] In the present invention, unless otherwise clearly specified or limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense.
[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A rolling spline shaft production device, comprising a base plate (1) and a rail fixing seat (2), characterized in that: The two track fixing seats (2) are fixedly connected to the upper surface of the bottom plate (1); two slide rails (3) are fixedly connected between the two track fixing seats (2); slide plates (4) are slidably sleeved on the surfaces of the two slide rails (3); a fixing plate (5) is fixedly installed on the surface of the slide plate (4); a clamping plate (6) is fixedly installed at the end of the fixing plate (5); a motor (7) is fixedly installed inside the clamping plate (6); a driving gear (8) is fixedly installed at the driving end of the motor (7); a sleeve is fixedly installed on the upper surface of the slide plate (4); The sleeve (28) is rotatably connected to a three-jaw chuck (10) inside the sleeve (28), a rolling gear (9) is fixedly installed outside the three-jaw chuck (10), and the rolling gear (9) is meshingly connected with the driving gear (8). A rolling assembly fixing seat (11) is fixedly installed on the upper surface of the base plate (1), a rolling assembly sleeve (12) is fixedly installed on the surface of the rolling assembly fixing seat (11), a blocking buckle (13) is threadedly installed on the surface of the rolling assembly sleeve (12), and a rolling assembly is fixedly installed inside the rolling assembly sleeve (12).
2. The rolling spline shaft production equipment according to claim 1, characterized in that The rolling assembly comprises an outer plate (14), a gear plate (27), and a fixing ring (23); the outer plate (14) and the fixing ring (23) are connected by bolts; three fixing rods (24) are fixedly mounted on the surface of the fixing ring (23); a bearing shaft (25) is fixedly mounted on the end of each fixing rod (24); a bearing (26) is fixedly mounted on the surface of each bearing shaft (25); each bearing (26) is rollingly connected to the gear plate (27); and three arc-shaped openings (18) are opened on the gear plate (27).
3. The rolling spline shaft production equipment according to claim 2, characterized in that: Three roller rails (15) are fixedly mounted on the surface of the outer plate (14); the surface of each roller rail (15) is slidably connected to a rail sleeve (30); the outer surface of each rail sleeve (30) is fixedly connected to a roller shaft (17); each roller shaft (17) is rotatably connected to a roller (16); a sleeve fixing shaft (31) is fixedly mounted on the surface of each rail sleeve (30); and each sleeve fixing shaft (31) is slidably connected to a corresponding arc-shaped opening (18).
4. The rolling spline shaft production equipment according to claim 2, characterized in that: An adjustment gear (22) is rotatably mounted on the surface of the outer plate (14); a gear shaft (19) is fixedly mounted at the center of the adjustment gear (22); the gear shaft (19) is rotatably connected to the outer plate (14); two clamping block rotating shafts (20) are rotatably connected to the surface of the outer plate (14); each of the clamping block rotating shafts (20) is fixedly connected to a clamping block (29); each of the clamping blocks (29) is connected to the outer plate (14) via a clamping rod (21); and a circular hole for connecting the clamping rod (21) is provided on the outer plate (14).
5. The rolling spline shaft production equipment according to claim 2, characterized in that: The arc-shaped openings (18) are provided with three, and the spacing angle between two adjacent arc-shaped openings (18) is 120 degrees.
6. The rolling spline shaft production equipment according to claim 1, characterized in that: An anti-slip strip is provided at the bottom end of the bottom plate (1), and the material of the anti-slip strip is rubber.