Stamping product discharging device
By designing a stamping product discharge device including a transmission assembly and a conveying assembly, the problem of limited automatic discharge function of special stamping products in the prior art is solved, and the effect of automatic adsorption and throwing is achieved, and the production efficiency and user experience are improved.
Patent Information
- Application Number
- CN202420665195.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-02
AI Technical Summary
In existing stamping processing, the automatic discharge device of stamping products cannot meet the needs of special stamping products, resulting in limited automatic discharge function and affecting user experience.
A stamping product discharge device is designed, including a transmission assembly and a conveying assembly. The transmission assembly drives the material box to move to a preset position through the connecting rod structure, and the conveying assembly uses a vacuum suction head and an angle sensor to match the material box to realize the automatic adsorption and throwing of stamped products.
It realizes automatic discharge of special stamping products, improves production efficiency and user experience, and ensures the safe and stable output of the products.
Smart Images

Figure CN222607706U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of punching machines, in particular to a punching product discharging device. Background Art
[0002] In national production, stamping technology is more and more widely used because it saves materials and energy, is highly efficient, has low technical requirements for operators, and can produce products that cannot be achieved by mechanical processing through various mold applications. It is precisely because of the advantages of stamping that stamping processing is widely used, but at the same time, the safety issues it brings should not be underestimated. In processing, blanking is particularly important. In the past, the traditional method was to use the punch rod inside the mold to knock the workpiece out of the mold when the punch press mold was moved up, and then the workpiece was taken out manually, which led to safety accidents from time to time.
[0003] At present, the discharge of stamped products is mostly achieved by the setting of a robotic arm and a receiving box. However, the CNC robotic arms on the market are very expensive and the receiving boxes are mostly fixed in format. They cannot automatically discharge special stamping products (such as hardware stamping sheet products in new energy, medical and other industries), which affects the user experience.
[0004] The utility model proposes a solution to the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a product discharging device that can realize automatic discharging of special stamping products, so that the special stamping products can be automatically taken out of the material box after automatic punching and stably ejected. To achieve the above purpose, the technical solution of the utility model is implemented as follows:
[0006] A stamping product discharging device is used to output stamping products made in a punch press to the outside of the punch press, and the stamping product discharging device includes a transmission assembly and a conveying assembly; the transmission assembly includes at least one first connecting rod and at least one second connecting rod, and the middle part of the first connecting rod and the middle part of the second connecting rod can be relatively pivotally connected together; the conveying assembly includes a guide rail and a material box mounted on the guide rail, and the guide rail is connected to the first connecting rod or the second connecting rod; the first connecting rod is used to connect to the upper die of the punch press, and the second connecting rod is used to connect to the lower die of the punch press, so that the first connecting rod and the second connecting rod are driven to pivot relative to each other during the opening and closing process of the punch press, and then the guide rail is driven to drive the material box to move to a preset material receiving position, so that the stamping product falls into the material box when the punch press is opened.
[0007] In this embodiment, the transmission assembly includes at least two first connecting rods and at least two second connecting rods, and the ends of every two adjacent first connecting rods can be pivotally connected relative to each other, and the ends of every two adjacent second connecting rods can be pivotally connected relative to each other; the transmission assembly also includes a bracket installed on the side of the second connecting rod close to the guide rail, and the bracket is fixedly connected to the guide rail.
[0008] In this embodiment, the transmission assembly also includes a third connecting rod and a fourth connecting rod, one end of the third connecting rod is relatively pivotally connected to the end of the first connecting rod farthest from the upper mold of the punch press; one end of the fourth connecting rod is relatively pivotally connected to the end of the second connecting rod farthest from the lower mold of the punch press, and the other end is relatively pivotally connected to the other end of the third connecting rod.
[0009] In this embodiment, the conveying assembly also includes a suction mechanism for cooperating with the material box to fix the stamped product, the suction mechanism includes a vacuum suction head installed on the material box, an angle sensor for detecting the punching angle of the punch press, and a solenoid valve electrically connected to the angle sensor, when the angle sensor senses that the punching angle reaches a preset first angle, the solenoid valve controls the vacuum suction head to adsorb the stamped product, and when the angle sensor senses that the punching angle reaches a preset second angle, the solenoid valve controls the vacuum suction head to release the stamped product.
[0010] In this embodiment, the conveying assembly further includes a contact sensor mounted on the material box for sensing whether the stamped product is in contact with the material box.
[0011] In this embodiment, it is characterized in that the conveying component also includes an alarm device for sending a signal, and the alarm device is electrically connected to the contact sensor.
[0012] In this embodiment, the conveying assembly further includes a pulley mechanism for reducing the friction between the stamped product and the material box, and the pulley mechanism is installed in the material box.
[0013] In this embodiment, a material box adjustment component is also included, and the material box adjustment component includes a slider fixedly connected to the material box and an automatic locking pin mechanism installed on the slider for fixing the position of the slider, and the slider is movably installed on the guide rail.
[0014] In this embodiment, a slot is provided on the guide rail, and the automatic locking pin mechanism is movably mounted in the slot.
[0015] In this embodiment, the material box adjustment assembly also includes a magnet disposed in the slot for adsorbing the automatic locking pin mechanism to prevent the automatic locking pin mechanism from detaching from the slot.
[0016] Beneficial effects of the utility model:
[0017] The stamping product discharging device provided by the utility model can move the material box to a preset material receiving position by relying on a transmission component, sense the punching angle of the punch press through an angle sensor, open the vacuum suction head to cooperate with the material box to adsorb the stamping product, and the transmission component continues to drive the material box to move to the preset discharging position. The vacuum suction head can fix the sheet-like special stamping product in the material box during the movement from the material receiving position to the discharging position. When reaching the discharging position, due to the change in the punching angle, the vacuum suction head releases the stamping product, and relies on the weight of the product plus the speed of the mechanism movement to throw the product out of the material box, thereby achieving the effect of automatic discharging. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 This is a schematic diagram of the overall structure of a stamping product discharging device provided in one embodiment of the utility model.
[0020] Figure 2 for Figure 1 The schematic diagram of the material box structure in the stamping product discharging device is shown.
[0021] Figure 3 for Figure 1 A schematic structural diagram of the stamping product discharging device from another perspective is shown.
[0022] Figure 4 for Figure 1 The diagram of the movement of the material box in the stamping product discharge device is shown.
[0023] Figure 5 for Figure 1 A top view of the stamping product discharge device is shown.
[0024] In the figure: 1. first connecting rod; 2. second connecting rod; 3. third connecting rod; 4. fourth connecting rod; 5. bracket; 6. material box; 7. baffle; 8. guide rail; 9. vacuum suction head; 10. contact sensor; 11. pulley mechanism; 12. automatic locking pin mechanism; 13. slider; 14. slot. DETAILED DESCRIPTION
[0025] The following will describe in detail a specific embodiment of the utility model in conjunction with the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the description of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the description of the present utility model, unless otherwise clearly specified and limited, the terms "set", "install", "connection" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0027] The directions or positional relationships indicated by terms such as "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of description and simplified description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the utility model.
[0028] The terms "first", "second", "third" and the like are merely used to distinguish elements of similar nature, and do not indicate or imply relative importance or a particular order.
[0029] The terms "comprises," "comprising," or any other variations thereof, are intended to cover a non-exclusive inclusion of the elements listed and may also include additional elements not expressly listed.
[0030] like Figure 1 and Figure 5 As shown, it shows a stamping product discharging device provided in an embodiment of the utility model, including a transmission assembly and a conveying assembly; the transmission assembly includes at least one first connecting rod 1 and at least one second connecting rod 2, and the middle part of the first connecting rod 1 and the middle part of the second connecting rod 2 can be relatively pivotally assembled together; the conveying assembly includes a guide rail 8 and a material box 6 mounted on the guide rail 8, and the guide rail 8 is connected to one of the first connecting rod 1 and the second connecting rod 2; one end of the first connecting rod 1 is used to connect to the upper die of the punch press, and one end of the second connecting rod 2 is used to connect to the lower die of the punch press, so that the punch press drives the first connecting rod 1 and the second connecting rod 2 to pivot relative to each other during the opening and closing process, and then drives the guide rail 8 to drive the material box 6 to move to a preset material receiving position, so that the stamped product falls into the material box 6 when the punch press is opened.
[0031] Specifically, in this embodiment, the transmission assembly includes at least two first connecting rods 1 and at least two second connecting rods 2, the ends of each two adjacent first connecting rods 1 can be pivotally connected relative to each other, and the ends of each two adjacent second connecting rods 2 can be pivotally connected relative to each other; the transmission assembly also includes a bracket 5 installed on one side of the first connecting rod 1 close to the guide rail 8, and the bracket 5 is fixedly connected to the guide rail 8.
[0032] Specifically, in this embodiment, the transmission assembly also includes a third connecting rod 3 and a fourth connecting rod 4, one end of the third connecting rod 3 is relatively pivotally connected to the end of the first connecting rod 1 farthest from the upper die of the punch press; one end of the fourth connecting rod 4 is relatively pivotally connected to the end of the second connecting rod 2 farthest from the lower die of the punch press, and the other end is relatively pivotally connected to the other end of the third connecting rod 3.
[0033] The first link 1 and the second link 2 can pivot relative to each other through the hinge mechanism in the middle, the adjacent first link 1 can pivot relative to each other through the hinge mechanism at the end, the adjacent second link 2 can pivot relative to each other through the hinge mechanism at the end, one end of the third link 3 and the end of the first link 1 farthest from the upper die of the punch press can pivot relative to each other through the hinge mechanism, one end of the fourth link 4 and the end of the second link 2 farthest from the lower die of the punch press can pivot relative to each other through the hinge mechanism, and the other end of the third link 3 and the other end of the fourth link 4 are pivotally connected relative to each other through a hinge.
[0034] Specifically, in this embodiment, one end of the first connecting rod 1 is fixedly connected to the upper die of the punch press, one end of the second connecting rod 2 is fixedly connected to the lower die of the punch press, the first connecting rod 1 and the middle part of the second connecting rod 2 are connected by a hinge, the ends of two adjacent first connecting rods 1 are connected by a hinge, and the ends of two adjacent second connecting rods 2 are connected by a hinge. In the process of closing the upper and lower dies of the punch press, the angle between the first connecting rod 1 and the second connecting rod 2 changes from large to small, and the angle between adjacent connecting rods changes from small to large. The guide rail 8 fixedly connected to the first connecting rod 1 moves away from the punch press under the drive of the first connecting rod 1, and the material box 6 moves away from the punch press together with the guide rail 8, and the stamped product is transported to the discharge position.
[0035] like Figure 2 As shown, in this embodiment, the conveying component also includes a suction mechanism for cooperating with the material box 6 to fix the stamped product, the suction mechanism includes a vacuum suction head 9 installed on the material box 6, an angle sensor for detecting the punching angle of the punch press, and a solenoid valve electrically connected to the angle sensor. When the angle sensor senses that the punching angle reaches a preset first angle, the solenoid valve controls the vacuum suction head 9 to adsorb the stamped product. When the angle sensor senses that the punching angle reaches a preset second angle, the solenoid valve controls the vacuum suction head 9 to release the stamped product.
[0036] Specifically, in this embodiment, the angle sensor is installed on the punch press, and a plurality of vacuum suction heads 9 are provided, all of which are laid in the material box 6. The solenoid valve is electrically connected to the angle sensor to control the suction and closing of the vacuum suction head 9. An inclined surface is provided in the material box 6 to facilitate the output of the stamped products.
[0037] Specifically, in this embodiment, the conveying component also includes a contact sensor 10 installed on the material box 6 for sensing whether the stamped product is in contact with the material box 6. The material box 6 is also provided with an alarm device, which is electrically connected to the contact sensor 10 and can also be installed on the contact sensor 10 to prevent the stamped product from not entering the material box 6 and the contact sensor from sensing the product, thereby controlling the alarm device to sound an alarm and remind the staff.
[0038] Specifically, in this embodiment, the conveying assembly also includes a pulley mechanism 11 for reducing the friction between the stamped product and the material box 6. There are multiple pulley mechanisms 11, all of which are installed in the material box 6. After the vacuum suction head 9 is closed, the product increases the outward thrust under the action of the pulley mechanism 11 and the inclined surface of the material box 6, and the stamped product is sent out of the material box 6.
[0039] Specifically, in the present embodiment, one side of the material box 6 is a material outlet and is not provided with a baffle 7, while the other three sides are provided with baffles 7 to prevent the stamped products from falling during movement.
[0040] Specifically, in this embodiment, when the angle sensor senses that the punching angle reaches a preset first angle, the solenoid valve controls the vacuum suction head 9 to open, the material box 6 reaches the material receiving position, the vacuum suction head 9 adsorbs the stamped product, and the punching angle changes continuously. When it reaches the preset second angle, the material box 6 reaches the discharge position, the vacuum suction head 9 is closed, and the stamped product relies on its own weight and the inertia of the sudden stop of the material box 6 during movement to send the stamped product out of the material box 6.
[0041] like Figure 3 and Figure 4 As shown, in this embodiment, the stamping product discharging device also includes a material box 6 adjustment component, which includes a slider 13 fixedly connected to the material box 6 and an automatic locking pin mechanism 12 installed on the slider 13 for fixing the position of the slider 13. The slider 13 is movably installed on the guide rail 8. The material box 6 adjustment component can quickly and conveniently move the position of the material box 6 when repairing or cleaning the mold.
[0042] Specifically, in this embodiment, a slot 14 is provided on the guide rail 8, and the automatic locking pin mechanism 12 is movably installed in the slot 14. The material box 6 adjustment component also includes a magnet arranged in the slot 14 for adsorbing the automatic locking pin mechanism 12 to prevent the automatic locking pin mechanism from detaching from the slot 14.
[0043] Specifically, in the present embodiment, the automatic locking pin assembly is manually pushed, the automatic locking pin mechanism 12 is disengaged from the magnet and the card slot 14, and then the slider 13 is pushed to move on the guide rail 8, so that the material box 6 is disengaged from the previous position. When resetting, it is only necessary to pull the slider 13 to the card slot 14, and the automatic locking pin mechanism 12 is automatically stuck in the card slot 14. The magnet attracts the automatic locking pin to prevent the automatic locking pin mechanism 12 from being disengaged from the card slot 14 during movement.
[0044] The specific working process of the above-mentioned stamping product discharging device may include the following operations:
[0045] The punching machine starts and transmits the punching power to the transmission assembly, which drives the guide rail 8 and the material box 6 to move. The angle sensor senses the punching angle. When the preset first angle is reached, the material box 6 moves to the material receiving position, and the vacuum suction head 9 opens to cooperate with the material box 6 to carry the stamped product. The punching angle changes continuously, and the transmission assembly continues to drive the material box 6 to move to the preset discharge position. The vacuum suction head 9 is closed, and the stamped product is output to the outside of the material box 6 under the action of the inclined surface of the material box 6 and the pulley mechanism 11. The punching angle changes continuously from 0 to 360 degrees. The material box 6 circulates under the drive of the transmission mechanism to continuously output the stamped product.
[0046] The stamping product discharging device provided by the utility model can move the material box 6 to a preset material receiving position by relying on a transmission component, sense the punching angle of the punch press through an angle sensor, open the vacuum suction head 9 and cooperate with the material box 6 to adsorb the stamping product, and the transmission component continues to drive the material box 6 to move to the preset discharging position. The vacuum suction head 9 can fix the sheet-like special stamping product in the material box 6 during the movement from the material receiving position to the discharging position. When reaching the discharging position, due to the change in the punching angle, the vacuum suction head 9 releases the stamping product, and relies on the weight of the product plus the speed of the mechanism movement to throw the product out of the material box 6, thereby achieving the effect of automatic discharging.
[0047] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0048] In this document, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, and may include other elements not explicitly listed in addition to those listed. The above description is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model shall be based on the protection scope of the claims.
Claims
1. A stamping product discharging device, used to output the stamping products made in a punching machine to the outside of the punching machine, characterized in that: The stamping product discharging device includes a transmission assembly and a conveying assembly; the transmission assembly includes at least one first connecting rod and at least one second connecting rod, and the middle part of the first connecting rod and the middle part of the second connecting rod can be relatively pivotally connected together; the conveying assembly includes a guide rail and a material box mounted on the guide rail, and the guide rail is connected to the first connecting rod or the second connecting rod; the first connecting rod is used to connect to the upper die of the punch press, and the second connecting rod is used to connect to the lower die of the punch press, so that the punch press drives the first connecting rod and the second connecting rod to pivot relative to each other during the opening and closing process, and then drives the guide rail to drive the material box to move to a preset material receiving position, so that the stamping product falls into the material box when the punch press is opened.
2. The stamping product discharging device according to claim 1, characterized in that: The transmission assembly includes at least two first connecting rods and at least two second connecting rods, and the ends of every two adjacent first connecting rods can be pivotally connected relative to each other, and the ends of every two adjacent second connecting rods can be pivotally connected relative to each other; the transmission assembly also includes a bracket installed on the side of the second connecting rod close to the guide rail, and the bracket is fixedly connected to the guide rail.
3. The stamping product discharging device according to claim 2, characterized in that: The transmission assembly also includes a third connecting rod and a fourth connecting rod, one end of the third connecting rod is relatively pivotally connected to the end of the first connecting rod farthest from the upper mold of the punch press; one end of the fourth connecting rod is relatively pivotally connected to the end of the second connecting rod farthest from the lower mold of the punch press, and the other end is relatively pivotally connected to the other end of the third connecting rod.
4. The stamping product discharging device according to claim 1, characterized in that: The conveying assembly also includes a suction mechanism for cooperating with the material box to fix the stamped product, the suction mechanism includes a vacuum suction head installed on the material box, an angle sensor for detecting the punching angle of the punch press, and a solenoid valve electrically connected to the angle sensor, when the angle sensor senses that the punching angle reaches a preset first angle, the solenoid valve controls the vacuum suction head to adsorb the stamped product, and when the angle sensor senses that the punching angle reaches a preset second angle, the solenoid valve controls the vacuum suction head to release the stamped product.
5. The stamping product discharging device according to claim 1, characterized in that: The conveying assembly also includes a contact sensor installed on the material box for sensing whether the stamped product is in contact with the material box.
6. The stamping product discharging device according to claim 5, characterized in that: The conveying assembly also includes an alarm device for sending a signal, and the alarm device is electrically connected to the contact sensor.
7. The stamping product discharging device according to claim 1, characterized in that: The conveying assembly also includes a pulley mechanism for reducing the friction between the stamped product and the material box, and the pulley mechanism is installed in the material box.
8. The stamping product discharging device according to claim 1, characterized in that: It also includes a material box adjustment component, which includes a slider fixedly connected to the material box and an automatic locking pin mechanism installed on the slider for fixing the position of the slider, and the slider is movably installed on the guide rail.
9. The stamping product discharging device according to claim 8, characterized in that: The guide rail is provided with a slot, and the automatic locking pin mechanism is movably mounted in the slot.
10. The stamping product discharging device according to claim 9, characterized in that: The material box adjustment assembly also includes a magnet disposed in the slot and used for adsorbing the automatic locking pin mechanism to prevent the automatic locking pin mechanism from being separated from the slot.