Waste removing device of punching machine

By designing a stamping machine waste removal device including a rack, workbench, waste collection device and filter plate, the problem of inability to effectively classify and recycle waste in the prior art is solved, and automated collection and classification is realized, efficiency is improved and safety hazards are reduced.

CN222607822UActive Publication Date: 2025-03-14CHONGQING TOP RISE ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421251383.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-03-14
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The existing stamping machine waste removal device cannot effectively classify and recycle recyclable waste, resulting in users needing manual pickup, which is inefficient and has great safety risks.

Method used

A stamping machine waste removal device including a rack, a workbench, a waste collection device and a filter plate is designed. The waste and debris are collected into the waste collection device through the waste push device, and the filter plate is used to sort it to concentrate the recyclable waste together.

Benefits of technology

It realizes automatic collection and classification of waste, reduces the demand for manual operations, improves work efficiency, reduces safety hazards, and promotes the recycling of resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of waste removal of punching machines, and discloses a waste removal device of a punching machine. According to the waste collecting device, the surface of one side of a waste collecting opening is fixedly connected with a waste collecting sliding rail plate, a waste collecting cabinet is placed in the waste collecting device, the inner wall of the periphery of the waste collecting device is fixedly connected with a filter plate fixing area, and the filter plate fixing area is provided with small holes and is relatively fixedly connected with a filter plate fixing shaft; and the upper end surface of the filter plate fixing shaft is fixedly connected with a filter plate. By the adoption of the technical scheme, in the stamping process, a user conducts stamping on the workbench through manual operation control, the sliding block and the die balancing device, and waste and chippings generated in the stamping process slide into the waste collecting device from the waste collecting opening from top to bottom through the waste collecting sliding rail plate; waste materials and chippings are filtered through the filter plate, and large waste blocks which can be repeatedly used are left on the surface of the filter plate.
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Description

Technical Field

[0001] The present application belongs to the technical field of waste removal of stamping machines, and specifically relates to a waste removal device for stamping machines. Background Art

[0002] With the rapid development of the manufacturing industry, stamping technology has become an indispensable part of modern industrial production. However, the large amount of waste generated during the stamping process not only occupies valuable production space, but also increases the processing cost of the enterprise. Therefore, the development of an efficient and convenient stamping machine waste removal device is of great significance to improving the production efficiency and reducing costs of the manufacturing industry. At present, many companies use traditional waste collection methods in the stamping process, such as manual picking or simple collection devices. These methods are not only inefficient, but also prone to safety accidents. At the same time, the accumulation of waste also has adverse effects on the production environment of the enterprise. The effective utilization and environmentally friendly treatment of waste is one of the important aspects of the stamping machine waste removal device. By sorting and recycling waste, resources can be recycled and the production cost of the enterprise can be reduced. The use of environmentally friendly treatment methods can reduce the impact of waste on the environment.

[0003] As disclosed in the publication number CN214814144U, the waste removal device of a stamping machine provided in this application adopts the following technical solution: a waste removal device of a stamping machine, including a machine body, the machine body is provided with an upper die and a lower die, the lower die is provided with an air nozzle, and the air nozzle is provided at the edge of the lower die. By adopting the above technical solution, when the machine body is used to process the workpiece, the machine body drives the upper die to approach the lower die and perform a stamping operation on the workpiece. After the stamping is completed, the upper die moves away from the lower die, and the workpiece is removed from the surface of the lower die. At this time, the air nozzle located at the edge of the lower die is opened, and the air nozzle blows away the waste material processed on the surface of the lower die to avoid the accumulation of waste material and affect the next stamping work. There is no need to manually remove the waste material, thereby improving work efficiency.

[0004] However, the waste removal device of the stamping machine commonly used in this application cannot separate the recyclable waste when collecting the waste, resulting in the user having to manually pick up the reusable waste during use. This method is not only inefficient but also prone to safety accidents. Utility Model Content

[0005] The purpose of this application is to provide a stamping machine waste removal device to solve the above-mentioned problem of waste classification, recycling and recycling of stamping machines. When collecting waste, recyclable waste cannot be separated, resulting in users having to manually pick up reusable waste during use.

[0006] The technical solutions adopted in this application are as follows:

[0007] A waste removal device for a stamping machine comprises a frame, the outside of the frame is bonded with anti-vibration feet, the upper ends of the anti-vibration feet are fixedly connected to a workbench, a waste collection port is welded to the left side of the workbench, a side surface of the waste collection port is fixedly connected to a waste collection slide plate, the outer surface of the waste collection slide plate and the outer surface of the waste collection device are threadedly connected by screws, a waste collection cabinet is placed inside the waste collection device, the inner walls around the waste collection device are fixedly connected to a filter plate fixing area, the upper part of the filter plate fixing area is fixedly connected to a filter plate fixing shaft, the upper end surface of the filter plate fixing shaft is fixedly connected to the filter plate, and the outer surfaces of the filter plate are fixedly connected to filter plate handles.

[0008] By adopting the above technical solution, during the stamping process, the user performs stamping on the workbench through manual operation control and the slider and mold balancing device, and the waste and debris generated in the stamping process will fall in the middle of the workbench. The user uses the waste pushing device handle to move the waste and debris generated in the workbench to the waste collection port by moving the waste pushing device from right to left. The waste and debris slide from the waste collection port from top to bottom through the waste collection slide plate into the waste collection device. The waste and debris are filtered through the filter plate, and large, reusable waste blocks remain on the surface of the filter plate, while other debris, dust, and other non-recyclable waste are filtered through the filter plate and filtered into the waste collection cabinet. The user can filter the waste in the acrylic transparent Observe the situation inside the waste collection device at the open plate, open the waste collection cabinet door with the handle of the waste block collection cabinet, place the recyclable waste blocks on the surface of the filter plate, and take the filter plate upward through the filter plate handle to separate the filter plate fixing axis and the filter plate fixing area, gather the recyclable and recyclable waste in one place, and clean the surface of the filter plate, and clean up the non-recyclable waste residues and debris in the waste collection cabinet. After processing, place the filter plate from top to bottom on the surface of the filter plate fixing area through the filter plate handle, so that the filter plate fixing axis is placed in the hole of the filter plate fixing area to make it relatively fixed, and then carry out the stamping operation, thereby solving the need for users to manually pick up reusable waste during use, and the whole structure has a good classification and recycling effect.

[0009] In a preferred embodiment, the exterior of the frame is fixedly connected with a manually operated control.

[0010] By adopting the above technical solution, manual operation control allows the operator to make adjustments according to needs and circumstances during the stamping process, providing great flexibility and accurately controlling each step of the stamping to ensure the accuracy and consistency of the stamping process.

[0011] In a preferred embodiment, a waste pushing device is placed on the upper end surface of the workbench, and a waste pushing device handle is welded to the rear end of the waste pushing device.

[0012] By adopting the above technical solution, the waste pushing device allows the operator to directly push and clean the waste, ensuring that the waste will not accumulate in the working area of ​​the mold or punching machine, thereby keeping the working area clean and tidy.

[0013] In a preferred embodiment, a guide rail plate is fixedly connected to the inner surface of the frame, a slider and a mold balancing device are fixedly connected to the outer surface of the guide rail plate relative to the anti-vibration foot, and a braking device is placed inside the slider and the mold balancing device.

[0014] By adopting the above technical solution, metal is provided inside the braking device, wherein the metal material affects the performance, durability and safety of the braking device.

[0015] In a preferred embodiment, a panel is fixedly mounted on one side outer wall of the frame.

[0016] By adopting the above technical solution, the panel is mainly assembled as a whole to protect the electrical components, control system and other key components inside the stamping machine and prevent them from being affected by the external environment.

[0017] In a preferred embodiment, a waste collection cabinet door is hingedly connected to the edge of the left end of the waste collection device, a waste collection cabinet handle is fixedly installed on the outer surface of the waste collection cabinet door, a rectangular opening is provided on the outer wall of the waste collection cabinet door, and an acrylic transparent plate is provided on the rectangular opening.

[0018] By adopting the above technical solution, the acrylic transparent plate makes the internal situation of the waste removal device visible, and the operator can clearly see the accumulation situation, flow path and discharge process of the waste in the device.

[0019] In a preferred embodiment, a waste collection cabinet handle is fixedly connected to the surface of the waste collection cabinet, and a rectangular opening is provided on the outer wall of the waste collection cabinet, and an acrylic transparent plate is provided on the rectangular opening.

[0020] By adopting the above technical solutions, the acrylic transparent plate enables operators to monitor the status of the waste in real time, helping to promptly detect any potential blockages, accumulation or other problems so that timely measures can be taken to resolve them.

[0021] In a preferred embodiment, a sliding block is provided on the surface of the waste collection slide rail plate.

[0022] By adopting the above technical solution, the slider usually works in coordination with other components to realize the automatic collection and processing of waste materials, thereby improving the efficiency and quality of waste material processing.

[0023] In a preferred embodiment, the filter plate is placed at the upper end of the filter plate fixing area and fixed relative to the filter plate fixing shaft, and a plurality of small holes are provided on the surface of the filter plate.

[0024] By adopting the above technical solution, the recycling quality of waste can be improved through filtering through the filter plate, and the pure waste is more convenient for subsequent treatment, classification, and recycling, thereby increasing the added value of the waste and reducing environmental pollution.

[0025] In a preferred embodiment, anti-vibration feet are bonded to the outside of the frame, and rubber is inside the anti-vibration feet.

[0026] By adopting the above technical solution, the vibration and impact force generated by the punching machine during operation can be effectively absorbed and dispersed, and the noise can be reduced. During long-term use, the ground can be prevented from being damaged or dented due to long-term hand force.

[0027] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:

[0028] In the present application, during the stamping process, the user performs stamping on the workbench through manual operation control and the slider and mold balancing device, and the waste and debris generated in the stamping process will fall in the middle of the workbench. The user uses the waste pushing device handle to move the waste and debris generated in the workbench to the waste collection port by moving the waste pushing device from right to left. The waste and debris slide from the waste collection port from top to bottom through the waste collection slide plate into the waste collection device. The waste and debris are filtered through the filter plate, and large, reusable waste blocks remain on the surface of the filter plate, while other debris, dust, and other non-recyclable waste are filtered through the filter plate and filtered into the waste collection cabinet. The user can filter the waste and debris at the acrylic transparent plate Observe the situation inside the waste collection device, open the waste collection cabinet door with the handle of the waste block collection cabinet, place the recyclable waste blocks on the surface of the filter plate, and take the filter plate upward through the filter plate handle to separate the filter plate fixing axis and the filter plate fixing area, gather the recyclable and recyclable waste in one place, and clean the surface of the filter plate, and then clean up the non-recyclable waste residues and debris in the waste collection cabinet. After processing, place the filter plate from top to bottom on the surface of the filter plate fixing area through the filter plate handle, so that the filter plate fixing axis is placed in the hole of the filter plate fixing area to make it relatively fixed, and then carry out the stamping operation, thereby solving the need for users to manually pick up reusable waste during use, and the entire structure has a good classification and recycling effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the overall structure of the punching machine device in this application;

[0030] Figure 2 It is a schematic diagram of the structure of the waste removal device of the stamping machine in this application;

[0031] Figure 3 It is a schematic diagram of the structure of the stamping machine waste removal device in this application;

[0032] Figure 4 It is a schematic diagram of the internal structure of the waste removal device of the stamping machine in this application;

[0033] Figure 5 This is a schematic diagram of the structure of the punch filter plate in this application;

[0034] Figure 6 This is a schematic diagram of the structure of the waste collection cabinet for the stamping machine in this application.

[0035] Markings in the figure: 1. Frame; 2. Manual operation control; 3. Anti-vibration foot; 4. Workbench; 5. Waste pushing device; 6. Waste pushing device handle; 7. Guide plate; 8. Panel; 9. Braking device; 10. Slider and mold balancing device; 11. Waste collection port; 12. Waste collection slide plate; 13. Waste collection device; 14. Waste block collection cabinet door; 15. Waste collection cabinet; 16. Acrylic transparent plate; 17. Waste block collection cabinet handle; 18. Waste collection cabinet handle; 19. Filter plate; 20. Screw; 21. Filter plate fixing area; 22. Filter plate fixing axis; 23. Filter plate handle. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0037] Example:

[0038] Reference Figure 1-6 ,

[0039] A waste removal device for a stamping machine includes a frame 1, an anti-vibration foot 3 is bonded to the outside of the frame 1, a workbench 4 is fixedly connected to the upper end of the anti-vibration foot 3, a waste collection port 11 is welded to the left side of the workbench 4, a waste collection slide plate 12 is fixedly connected to a side surface of the waste collection port 11, the outer surface of the waste collection slide plate 12 and the outer surface of a waste collection device 13 are threadedly connected by screws 20, a waste collection cabinet 15 is placed inside the waste collection device 13, a filter plate fixing area 21 is fixedly connected to the inner walls around the waste collection device 13, a filter plate fixing shaft 22 is fixedly connected above the filter plate fixing area 21, a filter plate 19 is fixedly connected to the upper end surface of the filter plate fixing shaft 22, and filter plate handles 23 are fixedly connected to the outer surfaces of the filter plate 19 on both sides.

[0040] During the stamping process, the user performs stamping on the workbench 4 through the manual operation control 2 and the slider and mold balancing device 10, and the waste and debris generated during the stamping process will fall in the middle of the workbench 4. The user uses the waste pushing device handle 6 to move the waste and debris generated in the workbench 4 to the waste collection port 11 by moving the waste pushing device 5 from right to left. The waste and debris slide from the waste collection port 11 from top to bottom through the waste collection slide plate 12 to the waste collection device 13. The waste and debris are filtered through the filter plate 19. Large, reusable waste blocks remain on the surface of the filter plate 19, while other debris, dust, and other non-recyclable waste are filtered through the filter plate 19 and filtered into the waste collection cabinet 15. The user can observe the waste at the acrylic transparent plate 16 The situation inside the collecting device 13 is that the waste block collection cabinet handle 17 opens the waste block collection cabinet door 14, and the recyclable waste blocks are placed on the surface of the filter plate 19. The filter plate 19 is taken out upward through the filter plate handle 23 to separate the filter plate fixing shaft 22 and the filter plate fixing area 21, and the recyclable and recyclable waste is concentrated in one place, and the surface of the filter plate 19 is cleaned. The non-recyclable waste residues and debris in the waste collection cabinet 15 are concentrated and cleaned. After processing, the filter plate 19 is placed on the surface of the filter plate fixing area 21 from top to bottom through the filter plate handle 23, so that the filter plate fixing shaft 22 is placed in the hole of the filter plate fixing area 21 to make it relatively fixed, and then the stamping operation is carried out, thereby solving the need for users to manually pick up reusable waste during use, and the entire structure has a good classification and recycling effect.

[0041] refer to Figure 1 ,

[0042] The frame 1 is externally fixedly connected with a manual operation control 2, which enables the operator to make adjustments according to needs and circumstances during the stamping process, provides great flexibility, and can accurately control each step of the stamping to ensure the accuracy and consistency of the stamping process.

[0043] refer to Figure 1 ,

[0044] A waste pushing device 5 is placed on the upper surface of the workbench 4, and a waste pushing device handle 6 is welded to the rear end of the waste pushing device 5. The waste pushing device 5 allows the operator to directly push and clean the waste, ensuring that the waste will not accumulate in the working area of ​​the mold or punching machine, thereby keeping the working area clean and tidy.

[0045] refer to Figure 1 ,

[0046] The inner surface of the frame 1 is fixedly connected to a guide plate 7, the outer surface of the guide plate 7 is relatively fixedly connected to the anti-vibration foot 3 with a slider and a mold balancing device 10, a brake device 9 is placed inside the slider and the mold balancing device 10, and the brake device 9 is provided with metal inside, wherein the metal material affects the performance, durability and safety of the brake device.

[0047] refer to Figure 1 ,

[0048] A panel 8 is fixedly mounted on one side outer wall of the frame 1. The panel 8 is mainly assembled as a whole to protect the electrical components, control system and other key components inside the punching machine and prevent them from being affected by the external environment.

[0049] refer to Figure 3 ,

[0050] A waste collection cabinet door 14 is hingedly connected to the edge of the left end of the waste collection device 13, and a waste collection cabinet handle 17 is fixedly installed on the outer surface of the waste collection cabinet door 14. The outer wall of the waste collection cabinet door 14 is provided with a rectangular opening, and an acrylic transparent plate 16 is provided on the rectangular opening. The acrylic transparent plate 16 makes the internal situation of the waste removal device visible, and the operator can clearly see the accumulation of waste in the device, the flow path and the discharge process.

[0051] refer to Figure 3 ,

[0052] A waste collection cabinet handle 18 is fixedly connected to the surface of the waste collection cabinet 15. The outer wall of the waste collection cabinet 15 is provided with a rectangular opening, and an acrylic transparent plate 16 is provided on the rectangular opening. The acrylic transparent plate 16 enables the operator to monitor the waste situation in real time, which helps to promptly discover any potential blockage, accumulation or other problems, so that timely measures can be taken to resolve them.

[0053] refer to Figure 2 and Figure 3 ,

[0054] A waste collection slide plate 12 is fixedly connected to one side surface of the waste collection port 11, and a slider is provided on the surface of the waste collection slide plate 12. The slider usually works in conjunction with other components to realize automatic collection and processing of waste, thereby improving the efficiency and quality of waste processing.

[0055] refer to Figure 4 and Figure 5 ,

[0056] The filter plate 19 is placed on the upper end of the filter plate fixing area 21 and fixed relatively to the filter plate fixing shaft 22. A plurality of small holes are provided on the surface of the filter plate 19. Through the filtering of the filter plate 19, the recycling quality of the waste can be improved. The pure waste is more convenient for subsequent processing, classification, and recycling, thereby increasing the added value of the waste and reducing environmental pollution.

[0057] refer to Figure 1 ,

[0058] The outside of the frame 1 is bonded with anti-vibration feet 3, and the inside of the anti-vibration feet 3 is made of rubber, which can effectively absorb and disperse the vibration and impact force generated by the punching machine during operation, and can also reduce noise. During long-term use, it can prevent the ground from being damaged or dented due to long-term hand force.

[0059] The implementation principle of the embodiment of the punching machine waste removal device of the present application is as follows:

[0060] During the stamping process, the user performs stamping on the workbench 4 through the manual operation control 2 and the slider and mold balancing device 10, and the waste and debris generated during the stamping process will fall in the middle of the workbench 4. The user uses the waste pushing device handle 6 to move the waste and debris generated in the workbench 4 to the waste collection port 11 by moving the waste pushing device 5 from right to left. The waste and debris slide from the waste collection port 11 from top to bottom through the waste collection slide plate 12 to the waste collection device 13. The waste and debris are filtered through the filter plate 19. Large, reusable waste blocks remain on the surface of the filter plate 19, while other debris, dust, and other non-recyclable waste are filtered through the filter plate 19 and filtered into the waste collection cabinet 15. The user can observe the waste at the acrylic transparent plate 16 The situation inside the collecting device 13 is that the waste block collection cabinet handle 17 opens the waste block collection cabinet door 14, and the recyclable waste blocks are placed on the surface of the filter plate 19. The filter plate 19 is taken out upward through the filter plate handle 23 to separate the filter plate fixing shaft 22 and the filter plate fixing area 21, and the recyclable and recyclable waste is concentrated in one place, and the surface of the filter plate 19 is cleaned. The non-recyclable waste residues and debris in the waste collection cabinet 15 are concentrated and cleaned. After processing, the filter plate 19 is placed on the surface of the filter plate fixing area 21 from top to bottom through the filter plate handle 23, so that the filter plate fixing shaft 22 is placed in the hole of the filter plate fixing area 21 to make it relatively fixed, and then the stamping operation is carried out, thereby solving the need for users to manually pick up reusable waste during use, and the entire structure has a good classification and recycling effect.

[0061] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A stamping machine waste removal device, comprising a frame (1), characterized in that: The frame (1) is bonded with an anti-vibration foot (3) on the outside, and a workbench (4) is fixedly connected to the upper end of the anti-vibration foot (3). A waste collection port (11) is welded to the left side of the workbench (4). A waste collection slide plate (12) is fixedly connected to a side surface of the waste collection port (11). The outer surface of the waste collection slide plate (12) and the outer surface of the waste collection device (13) are threadedly connected by screws (20). A waste collection cabinet (15) is placed inside the waste collection device (13). The inner walls of the waste collection device (13) are fixedly connected to a filter plate fixing area (21). A filter plate fixing shaft (22) is fixedly connected above the filter plate fixing area (21). A filter plate fixing shaft (22) is fixedly connected to the upper end surface of the filter plate fixing shaft (22). A filter plate (19) is fixedly connected to the filter plate. Filter plate handles (23) are fixedly connected to both sides of the outer surface of the filter plate (19).

2. A stamping machine waste removal device as claimed in claim 1, characterized in that: The frame (1) is externally fixedly connected with a manual operating control (2).

3. A stamping machine waste removal device as claimed in claim 1, characterized in that: A waste pushing device (5) is placed on the upper surface of the workbench (4), and a waste pushing device handle (6) is welded to the rear end of the waste pushing device (5).

4. A stamping machine waste removal device as claimed in claim 1, characterized in that: A guide rail plate (7) is fixedly connected to the inner surface of the frame (1), a slider and a mold balancing device (10) are fixedly connected to the outer surface of the guide rail plate (7) relative to the anti-vibration foot (3), and a brake device (9) is placed inside the slider and the mold balancing device (10).

5. A stamping machine waste removal device as claimed in claim 1, characterized in that: A panel (8) is fixedly mounted on one side outer wall of the frame (1).

6. A stamping machine waste removal device as claimed in claim 1, characterized in that: A waste collection cabinet door (14) is hingedly connected to the edge of the left end of the waste collection device (13); a waste collection cabinet handle (17) is fixedly mounted on the outer surface of the waste collection cabinet door (14); a rectangular opening is provided on the outer wall of the waste collection cabinet door (14), and an acrylic transparent plate (16) is provided on the rectangular opening.

7. A stamping machine waste removal device as claimed in claim 1, characterized in that: A waste collection cabinet handle (18) is fixedly connected to the surface of the waste collection cabinet (15); an outer wall of the waste collection cabinet (15) is provided with a rectangular opening, and an acrylic transparent plate (16) is provided on the rectangular opening.

8. A stamping machine waste removal device as claimed in claim 1, characterized in that: The surface of the waste collection slide rail plate (12) is provided with a sliding block.

9. A stamping machine waste removal device as claimed in claim 1, characterized in that: The filter plate (19) is placed at the upper end of the filter plate fixing area (21) and fixed relative to the filter plate fixing shaft (22), and a plurality of small holes are formed on the surface of the filter plate (19).

10. A stamping machine waste removal device as claimed in claim 1, characterized in that: The anti-vibration foot (3) has rubber inside.

Citation Information

Patent Citations

  • Waste removing device of punching machine

    CN214814144U