Step-by-step forming forging die for side sliding cover of carbon steel wedge-shaped strain clamp
By using carbon steel material and step-by-step forging mold for secondary molding, the problem of limited use range of existing wedge-shaped tension clamps is solved, and the forging performance and use range is improved.
Patent Information
- Application Number
- CN202420671517.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The existing wedge-shaped tension-resistant wire clips are mainly made of aluminum alloy, and their use range is limited, making it difficult to adapt to more usage scenarios.
The side sliding cover of the wedge-shaped tension-resistant wire clip is made of carbon steel material, and the forging mold is secondary molded by step-by-step forming to improve the forging performance.
Through secondary molding technology, parts that could only be used in casting technology can be forged, which improves the forging performance and expands the scope of use.
Smart Images

Figure CN222607896U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a step-by-step forming forging die for a side sliding cover of a carbon steel wedge-shaped tension clamp, and belongs to the technical field of electric power equipment. Background Art
[0002] The wedge-shaped tension clamp is a type of tension clamp for overhead transmission line hardware. It uses the characteristic of the wedge-shaped structure that it becomes tighter as it is pulled, and clamps the conductor when subjected to external force. It has been widely used in recent years because of its convenient installation and the characteristics of not breaking the conductor. The side sliding cover is a key component in the wedge-shaped tension clamp structure to achieve the closed installation of the outer shell and the sliding of the inner wedge.
[0003] Currently, commonly used wedge-shaped tension clamps are all made of aluminum alloy, and the side sliding cover is generally manufactured using an aluminum alloy extrusion process. Since the use scope of the aluminum alloy wedge-shaped tension clamp has certain limitations, in order to adapt to more usage scenarios, the utility model proposes a step-by-step forming forging die for the side sliding cover of a carbon steel wedge-shaped tension clamp. Utility Model Content
[0004] The utility model aims to provide a step-by-step forming forging die for a side sliding cover of a carbon steel wedge-shaped tension clamp in view of the problems existing in the prior art.
[0005] The utility model provides a technical solution to solve the above technical problems: a step-by-step forming forging die for a carbon steel wedge-shaped tension clamp side sliding cover, comprising a base plate, an upper pressure plate, a left fixed plate, and a right fixed plate; the left fixed plate and the right fixed plate are detachably connected to the base plate, and the upper ends of the left fixed plate and the right fixed plate are respectively provided with a left protrusion and a right protrusion, and the left protrusion and the right protrusion are arranged opposite to each other, and the upper pressure plate is pressed on the upper ends of the left fixed plate and the right fixed plate, and the lower end of the upper pressure plate is provided with a pressing groove, and the left protrusion and the right protrusion are located in the pressing groove.
[0006] A further technical solution is that the left fixing plate and the right fixing plate are both fixed to the base plate by bolts.
[0007] A further technical solution is that four threaded holes are provided at the bottom of the left fixing plate and the bottom of the right fixing plate.
[0008] A further technical solution is that the four threaded holes are evenly arranged.
[0009] A further technical solution is that the left fixing plate and the right fixing plate are symmetrically distributed on the bottom plate.
[0010] A further technical solution is that the left protrusion and the right protrusion are arranged opposite to each other.
[0011] The utility model has the following beneficial effects: the utility model performs secondary molding on the wedge-shaped tension wire clamp, and through the secondary molding, the parts which originally can only be manufactured by the casting process are forged, and the forging performance is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a semi-finished picture of the sliding cover of the wedge-shaped tension clamp;
[0013] Figure 2 This is the finished product picture of the sliding cover of the wedge-shaped tension clamp;
[0014] Figure 3 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 4 It is the main view of the upper pressing plate;
[0016] Figure 5 is a schematic diagram of two fixed plates;
[0017] Figure 6 It is the left view of the fixed plate;
[0018] Figure 7 This is the front view of the base plate.
[0019] As shown in the figure: 1-bottom plate; 2-upper pressure plate; 3-left fixed plate; 4-right fixed plate; 5-left protrusion; 6-right protrusion. DETAILED DESCRIPTION
[0020] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0023] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0024] like Figure 1-Figure 7 As shown, the utility model provides a step-by-step forming forging die for a side sliding cover of a carbon steel wedge-shaped tension clamp, comprising a base plate 1, an upper pressure plate 2, a left fixed plate 3, and a right fixed plate 4; the left fixed plate 3 and the right fixed plate 4 are detachably connected to the base plate 1, and the upper ends of the left fixed plate 3 and the right fixed plate 4 are respectively provided with a left protrusion 5 and a right protrusion 6, and the left protrusion 5 and the right protrusion 6 are relatively arranged, and the upper pressure plate 2 is pressed on the upper ends of the left fixed plate 3 and the right fixed plate 4, and the lower end of the upper pressure plate 2 has a pressing groove, and the left protrusion 5 and the right protrusion 6 are located in the pressing groove.
[0025] In this embodiment, the semi-finished product (such as Figure 1 As shown in the figure, the finished product of the side sliding cover of the wedge-shaped tension clamp is obtained by single-side bending (as shown in the figure) Figure 2 As shown); the specific working process is: placing the left fixing plate 3 and the right fixing plate 4 at the lower part of the semi-finished product, and then fixing the left fixing plate 3 and the right fixing plate 4 on the bottom plate 1, so that the left fixing plate 3 and the right fixing plate 4 clamp the semi-finished product; then pressing the upper pressing plate 2 on the semi-finished product, and then bending it until the upper pressing plate 2 is pressed on the upper end surfaces of the left fixing plate 3 and the right fixing plate 4, forming the final wedge-shaped tension clamp side sliding cover.
[0026] In this embodiment, Figure 5 and Figure 6 As shown, the left fixing plate 3 and the right fixing plate 4 are both fixed to the base plate 1 by bolts, and four threaded holes are provided at the bottom of the left fixing plate 3 and the right fixing plate 4.
[0027] In this embodiment, Figure 6 As shown, in order to improve the clamping force of the left fixing plate 3 and the right fixing plate 4, a preferred embodiment is that the four threaded holes are evenly distributed on the bottom of the fixing plates.
[0028] The above description does not impose any formal limitation on the present invention. Although the present invention has been disclosed through the above embodiments, it is not intended to limit the present invention. Any technician familiar with the profession can make some changes or modifications to equivalent embodiments of equivalent changes by using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the contents of the technical solution of the present invention, such as the spiral in the present invention, which can be a secondary single-start spiral, a secondary double-start spiral or a multi-start spiral, still falls within the scope of the technical solution of the present invention.
Claims
1. A step-by-step forging die for a carbon steel wedge-shaped tension clamp side sliding cover, characterized in that: It includes a bottom plate, an upper pressure plate, a left fixed plate, and a right fixed plate; the left fixed plate and the right fixed plate are detachably connected to the bottom plate, and the upper ends of the left fixed plate and the right fixed plate are respectively provided with a left protrusion and a right protrusion, and the left protrusion and the right protrusion are arranged opposite to each other, and the upper pressure plate is pressed on the upper ends of the left fixed plate and the right fixed plate, and the lower end of the upper pressure plate is provided with a pressing groove, and the left protrusion and the right protrusion are located in the pressing groove.
2. The step-by-step forming forging die for the side sliding cover of a carbon steel wedge-shaped tension clamp according to claim 1 is characterized in that: The left fixing plate and the right fixing plate are both fixed to the bottom plate by bolts.
3. The step-by-step forming forging die for the side sliding cover of a carbon steel wedge-shaped tension clamp according to claim 2 is characterized in that: The bottom of the left fixing plate and the bottom of the right fixing plate are both provided with four threaded holes.
4. The step-by-step forming forging die for the side sliding cover of a carbon steel wedge-shaped tension clamp according to claim 3 is characterized in that: The four threaded holes are evenly spaced.
5. The step-by-step forging die for the side sliding cover of a carbon steel wedge-shaped tension clamp according to claim 1 is characterized in that: The left fixing plate and the right fixing plate are symmetrically distributed on the bottom plate.
6. The step-by-step forming forging die for the side sliding cover of a carbon steel wedge-shaped tension clamp according to claim 1 is characterized in that: The left protrusion and the right protrusion are arranged opposite to each other.