Multi-station welding tool of wire welding machine
By designing multi-station welding tooling of wire welding machines, using the combination of limit blocks and welding heads, the problem of manual docking operation difficulty during wire welding is solved, and the simultaneous welding of multiple sets of wires is achieved, which improves welding efficiency and quality.
Patent Information
- Application Number
- CN202421029702.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-13
AI Technical Summary
In the prior art, manual docking is required when welding wires, which leads to difficulty in operation, and the time and quality of soldering cannot be effectively controlled, which can easily burn the wires and cause false welding or surfacing, which has low efficiency.
A multi-station welding tooling for wire welding machines is designed, including tooling tables, support components and welding components. The welding assembly is equipped with horizontal grooves, partitions, limit blocks and welding joints. The wires are clamped through the limit blocks to ensure the alignment of the bare wires, and the linear motion between the horizontal grooves and partitions is carried out through the welding head, so as to achieve simultaneous welding of multiple groups of wires.
Through the design of limit block clamping and welding heads, effective alignment of wires and simultaneous welding of multiple sets of wires is achieved, improving welding efficiency and quality, and reducing operational difficulty and safety risks.
Smart Images
Figure CN222608532U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of welding technology, and in particular to a multi-station welding tool for a wire welding machine. Background Art
[0002] Wire welding machine is a device used to weld metal wires, usually used to manufacture and repair metal products. Wire welding machine can usually melt metal wires at high temperature and connect them to workpieces to form a strong welded joint. At the same time, when processing wires, wire welding machines need to use welding tools. The purpose of these tools is to improve the efficiency and quality of welding.
[0003] In the process of using traditional welding tools, the wires need to be pre-processed first. The wires include two parts: the outer protective layer and the bare wire inside the protective layer. At the same time, a part of the protective layer at the end of the wires needs to be removed during welding so that the bare wires can be exposed. Then, two groups of wires to be welded are clamped, and then the welding head is brought into contact with the wires through an external welding machine to achieve welding.
[0004] However, in the prior art, when two wires need to be welded, they usually need to be welded manually. For example, an employee holds a wire in each hand and welds the bare wires against the welding joints. This method is difficult for employees to operate, and the soldering time and quality cannot be effectively controlled. It is very easy to burn the wires and cause soldering failure or overlay, and the efficiency is very low.
[0005] Therefore, it is necessary to provide a multi-station welding tool for a wire welding machine to solve the above problems.
[0006] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Summary of the invention
[0007] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide a multi-station welding tool for a wire welding machine, which solves the problem that it is difficult to process multiple groups of wires simultaneously during welding.
[0008] The technical solution adopted by the present application to solve the technical problem is: a multi-station welding tool for a wire welding machine, comprising:
[0009] Workbench;
[0010] A support assembly, the support assembly is used to adjust the position of the wire;
[0011] A welding assembly, which is used to place the wire material to be processed, and includes:
[0012] A transverse groove, wherein the partition is provided on the transverse groove;
[0013] Several groups of the partitions are fixedly mounted on the transverse grooves;
[0014] A clearance groove is provided on the workbench and passes through the transverse groove;
[0015] A plurality of groups of the limit blocks are provided with through holes inside the limit blocks, and the through holes are in contact with the wires.
[0016] Furthermore, a welding machine is installed on the welding assembly, and the welding machine includes a welding head, and the welding head is located at the clearance groove.
[0017] Furthermore, a side plate is fixedly mounted on one side of the workbench, one end of the side plate is in contact with the welding machine, and screws are installed inside the side plate.
[0018] Furthermore, the support assembly includes a support platform, and a surface of the support platform is located at the transverse groove.
[0019] Furthermore, a bolt is installed inside one end of the support platform.
[0020] Furthermore, a limit block is fixedly installed on the tooling table close to the yielding groove, and a through hole is opened inside the limit block, and the through hole is in contact with the wire.
[0021] Furthermore, a plurality of groups of fixing plates are fixedly installed on the transverse groove near the partition, threaded rods are threadedly installed on the fixing plates, and a pressure plate is rotatably connected to the bottom of the threaded rods, and the width of the pressure plate is adapted to the gap between the two groups of the partitions.
[0022] The beneficial effect of the present application is that the present application provides a multi-station welding tool for a wire welding machine, in which the wire can be clamped by a limit block, so that the wire can be limited when the bare wire inside is exposed, so that the ends of the two groups of bare wires can be concentrated and aligned together, avoiding the situation where the two groups of wires are easily deviated during installation.
[0023] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The drawings in the specification, which constitute a part of the present application, are used to provide further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.
[0025] In the attached picture:
[0026] Figure 1 This is an overall schematic diagram of a multi-station welding tooling for a wire welding machine in this application;
[0027] Figure 2 for Figure 1 Schematic diagram of welding components;
[0028] Figure 3 for Figure 2 Schematic diagram of the limit block of the welding assembly;
[0029] Among them, the reference numerals in the figure are:
[0030] 1. Welding assembly; 11. Workbench; 12. Side panel; 13. Notch; 14. Clearance groove; 15. Partition; 16. Limit block; 17. Horizontal groove; 18. Fixed plate; 19. Threaded rod; 110. Press plate; 2. Support assembly; 21. Support platform; 22. Bolts. DETAILED DESCRIPTION
[0031] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0032] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0033] like Figure 1-Figure 2 As shown, the present application provides a multi-station welding tool for a wire welding machine, including a welding assembly 1, the welding assembly 1 includes a tooling table 11, and a welding machine (not shown) installed on the tooling table 11, the welding machine has a welding head to facilitate welding of wires;
[0034] and support components 2 fixedly mounted at both ends of the welding component 1, the support components 2 being used to support the non-welding area of the wire, thereby preventing the wire from tilting during welding;
[0035] A side plate 12 is fixedly mounted on one side of the tooling table 11, and a slot 13 is formed on the side plate 12. A screw can be installed on the slot 13, so that the screw can pass through the slot 13, so that the tooling table 11 can be installed on the welding machine;
[0036] A transverse groove 17 is provided on the workbench 11, and a plurality of groups of relatively arranged partitions 15 are fixedly installed on the transverse groove 17. At the same time, there are gaps between the partitions 15 for placing a plurality of groups of wires, and the wires can be isolated by the plurality of groups of partitions 15.
[0037] Since the wire includes an outer protective layer and a bare wire inside the protective layer, and a part of the protective layer at the end of the wire needs to be removed during welding to expose the bare wire, external tools are usually used to cut the protective layer at the end. However, when cutting, the wire may be stressed, which may cause the bare wire to bend. To this end:
[0038] The transverse groove 17 is fixedly provided with two corresponding limit blocks 16, and the limit blocks 16 are located between the partitions 15, and the limit blocks 16 are horizontally aligned with the wires at the transverse groove 17. A through hole is provided inside the limit block 16, and the through hole is adapted to the bare wire, and the bare wire can pass through the through hole, so that when the wire is placed on the transverse groove 17, the bare wire part of the wire will pass through the inside of the limit block 16, and the limit block 16 can make the bent bare wire smooth, so that the two wires are not prone to deviation when docking;
[0039] At the same time, a clearance groove 14 is provided on the tooling table 11, and the clearance groove 14 passes through the transverse groove 17. At the same time, the welding head can perform linear motion at the clearance groove 14 and the transverse groove 17, so that when the welding head passes through the clearance groove 14 and the transverse groove 17, multiple groups of bare wires at the transverse groove 17 can be welded at the same time, and the staff can be prevented from contacting with the wires, thereby improving the use efficiency and safety;
[0040] like Figure 2-Figure 3 As shown, the support assembly 2 includes a support platform 21, the upper surface of which is flush with the upper end of the transverse groove 17, so that the wire body can be supported and placed by the support platform 21 while being installed on the transverse groove 17, and at the same time, it can prevent the wire from being suspended in the air and causing tilting;
[0041] A bolt 22 is installed inside one end of the support platform 21, so that the support platform 21 can be fixedly installed on one end of the tooling platform 11 by the bolt 22;
[0042] At the same time, several groups of fixing plates 18 are fixedly installed on the transverse groove 17 near the partition 15, and a threaded rod 19 is threadedly installed on the fixing plate 18. At the same time, a pressure plate 110 is rotatably connected to the bottom of the threaded rod 19, and the width of the pressure plate 110 is adapted to the gap between the partitions 15. When the wire is placed on the transverse groove 17, the threaded rod 19 can be rotated on the fixing plate 18, so that the pressure plate 110 will be close to the wire, so that the pressure plate 110 can press the wire, thereby avoiding the shaking of the wire during welding.
[0043] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A multi-station welding tool for a wire welding machine, characterized in that: include: Workbench (11); A support assembly (2), the support assembly (2) being used to support the wire; A welding assembly (1), the welding assembly (1) is used to place a plurality of groups of wires to be processed, the welding assembly (1) comprising: A transverse groove (17), the transverse groove (17) being formed on the tooling table (11); A partition (15), the partition (15) is fixedly mounted on the transverse groove (17); A clearance groove (14) is provided on the tooling platform (11), and the clearance groove (14) passes through the transverse groove (17).
2. The multi-station welding tool for wire welding machine according to claim 1, characterized in that: A welding machine is installed on the welding assembly (1), and the welding machine comprises a welding head, and the welding head is located at the clearance groove (14).
3. The multi-station welding tool for wire welding machine according to claim 1, characterized in that: A side plate (12) is fixedly mounted on one side of the tooling table (11), one end of the side plate (12) is in contact with the welding machine, and screws are mounted inside the side plate (12).
4. The multi-station welding tool for wire welding machine according to claim 1, characterized in that: The support assembly (2) comprises a support platform (21), and the surface of the support platform (21) is located at the position of the transverse groove (17).
5. The multi-station welding tool for wire welding machine according to claim 4, characterized in that: A bolt (22) is installed inside one end of the support platform (21).
6. The multi-station welding tool for wire welding machine according to claim 4, characterized in that: A limit block (16) is fixedly installed on the tooling table (11) near the clearance groove (14), and a through hole is provided inside the limit block (16), and the through hole is in contact with the wire.
7. The multi-station welding tool for wire welding machine according to claim 6, characterized in that: A plurality of groups of fixing plates (18) are fixedly mounted on the transverse groove (17) near the partition (15), a threaded rod (19) is threadedly mounted on the fixing plate (18), a pressing plate (110) is rotatably connected to the bottom of the threaded rod (19), and the width of the pressing plate (110) is adapted to the gap between the two groups of the partitions (15).