Product installation anti-inclination device

Abstract

The utility model relates to the technical field of metal cutting, in particular to a product installation anti-inclination device which comprises an operation table, a positioning block used for placing a product is arranged on the operation table, an air hole is formed in the positioning block, an air supply assembly is arranged on the operation table, a clamping mechanism used for clamping the product is arranged on the operation table, and the air hole is formed in the air hole. The air supply assembly is provided with a detection mechanism, the detection mechanism is used for detecting the air pressure of the air supply assembly, when a product is machined, the positioning block is attached to the product, and the air supply assembly guides out air through the air hole; in conclusion, according to the anti-inclination device for product installation, when the product is machined, it can be confirmed that the surface of the positioning block is cleaned up, a worker can adjust the position relation between the product and the positioning block in time, the product and the positioning block are forced to be completely attached, the phenomenon of product inclination is eradicated, the anti-inclination purpose is achieved, the qualified rate of the product is increased, and the production efficiency is improved. The economic loss is reduced and the cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of metal cutting, in particular to a product installation anti-tilt device. Background Art

[0002] During the product processing, the positioning surface of the product needs to be in contact with the positioning surface of the tooling. When loading and unloading the product, the iron particles on the product are easy to fall onto the positioning surface of the tooling. When the product is installed again, the positioning surface of the product and the positioning surface of the tooling cannot be fully fitted. At this time, the product will be tilted. In this case, the size of the processed product will be unqualified, affecting the quality of the product or even scrapped.

[0003] In the existing patent 202310150776.0, a device and machine tool equipment for automatically cleaning debris are involved. The device for automatically cleaning debris includes: a water tank, which is arranged under the machine tool, and the water tank has a first surface for collecting filtered cutting fluid and a second surface extending out; a control motor, which is arranged on the second surface; and a rotatable connecting rod frame and an internal rotating shaft assembly, both ends of which are respectively connected to a filter screen barrel, and the rotatable connecting rod frame and the internal rotating shaft assembly are connected to the control motor. The device for automatically cleaning debris of the present invention does not require human supervision, improves the automation level of the equipment, avoids downtime, liberates working time and relieves working fatigue.

[0004] In the above structure, debris can be automatically cleaned, but when processing the product, it is impossible to confirm whether the positioning surface of the tooling is clean. If it is clean, processing can continue. If it is not cleaned, the product will be unqualified. It is difficult to eliminate the phenomenon of product tilting, which reduces the product qualification rate, causes economic losses, and increases costs. Utility Model Content

[0005] In view of this, the purpose of the utility model is to propose a product installation anti-tilt device to solve the problem that when processing the product, it is impossible to confirm whether the positioning surface of the tooling is clean, which makes it difficult to prevent the product from tilting, reduces the product qualification rate, causes economic losses and increases costs.

[0006] Based on the above-mentioned purpose, the utility model provides a product installation anti-tilt device, including an operating table, a positioning block for placing the product is provided on the operating table, an air hole is opened on the positioning block, an air supply component is provided on the operating table, a clamping mechanism for clamping the product is provided on the operating table, a detection mechanism is installed on the air supply component, and the detection mechanism is used to detect the air pressure of the air supply component, wherein when the product is processed, the positioning block is fitted with the product, and the air supply component discharges the gas through the air hole, and when the detection mechanism detects that the air pressure is abnormal, the position of the product is adjusted so that the positioning surface of the product is completely fitted with the positioning block.

[0007] Preferably, the air supply assembly comprises an air pump mounted on the operating table, the output end of the air pump is connected to a hard tube, and the other end of the hard tube is connected to the air hole.

[0008] Preferably, the detection mechanism includes a pressure gauge disposed on the hard tube, the pressure gauge is used to detect the pressure value on the hard tube, and the pressure gauge is electrically connected to a control system.

[0009] Preferably, the clamping mechanism comprises a fixed block arranged on the operating table, a bearing on the fixed block is connected to a pressure head, and the pressure head presses on the product to clamp the product.

[0010] Preferably, a limit block is provided on the positioning block, and the limit block is used to limit the free movement of the product.

[0011] Preferably, a buzzer electrically connected to the control system is installed on the operating table, and the buzzer is used to prompt the staff.

[0012] The beneficial effects of the utility model are as follows: when processing the product, the product is placed on the positioning block as required, and the product is clamped by a clamping mechanism to reduce the free movement of the product, and the product blocks the air holes on the positioning block, and the air supply assembly is started to allow the gas to be discharged through the air holes. Since the product blocks the air holes, a certain pressure value will be generated, and the pressure value is detected by a detection mechanism. When the product is not fully fitted with the positioning block, or the product is tilted, the air pressure will be abnormal. At this time, the staff is required to move the product and clean the debris, so that the product is fully fitted with the positioning block, so that the product completely blocks the air holes, and the air pressure value of the air supply assembly is forced to return to normal; in summary, a product anti-tilt device installed in the present application can confirm that the surface of the positioning block is clean when processing the product, and the staff can adjust the positional relationship between the product and the positioning block in time, forcing the product to be fully fitted with the positioning block, eliminating the phenomenon of product tilting, achieving the purpose of anti-tilt, improving the qualified rate of products, reducing economic losses, and reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a three-dimensional structural entity diagram of the utility model; Figure 2 It is a front view of the utility model.

[0015] The markings in the figure are: 1. operating table; 101. buzzer; 2. positioning block; 201. limit block; 3. air hole; 4. air supply assembly; 401. air pump; 402. hard pipe; 5. clamping mechanism; 501. fixing block; 502. pressure head; 6. detection mechanism; 601. pressure gauge. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0017] like Figure 1 and Figure 2 As shown, a product installation anti-tilt device includes an operating table 1, a positioning block 2 for placing a product is provided on the operating table 1, an air hole 3 is opened on the positioning block 2, an air supply component 4 is provided on the operating table 1, a clamping mechanism 5 for clamping the product is provided on the operating table 1, a detection mechanism 6 is installed on the air supply component 4, and the detection mechanism 6 is used to detect the air pressure of the air supply component 4, wherein when the product is processed, the positioning block 2 is fitted with the product, and the air supply component 4 guides the gas through the air hole 3, and when the detection mechanism 6 detects that the air pressure is abnormal, the position of the product is adjusted so that the positioning surface of the product is completely fitted with the positioning block 2.

[0018] Working principle: when processing the product, place the product on the positioning block 2 as required, clamp the product with the clamping mechanism 5 to reduce the free movement of the product, and make the product block the air hole 3 on the positioning block 2, start the air supply component 4, and let the gas be discharged through the air hole 3. Since the product blocks the air hole 3, a certain pressure value will be generated, and the pressure value will be detected by the detection mechanism 6. When the product is not fully fitted with the positioning block 2, or the product is tilted, the air pressure will be abnormal. At this time, the staff needs to move the product and clean the debris, so that the product is fully fitted with the positioning block 2, so that the product completely blocks the air hole 3, and the air pressure value of the air supply component 4 is forced to return to normal; in summary, a product anti-tilt device installed in the present application can confirm that the surface of the positioning block 2 is clean when processing the product, and the staff can adjust the positional relationship between the product and the positioning block 2 in time, forcing the product to be fully fitted with the positioning block 2, and eliminating the phenomenon of product tilting, thereby achieving the purpose of anti-tilt, improving the qualified rate of products, reducing economic losses, and reducing costs.

[0019] like Figure 1 and Figure 2 As shown, a product installation anti-tilt device, the air supply component 4 includes an air pump 401 installed on the operating table 1, the output end of the air pump 401 is connected to a hard pipe 402, and the other end of the hard pipe 402 is connected to the air hole 3.

[0020] Working principle: when inflating the air hole 3, start the air pump 401, forcing the air pump 401 to introduce the gas into the hard tube 402, and then introduce the gas into the air hole 3 through the hard tube 402. When the product is completely in contact with the positioning block 2, it indicates that the product is not tilted. When the product is not completely in contact with the positioning block 2, the product is tilted between the positioning block 2. The staff needs to move the product so that the product is completely in contact with the surface of the positioning block 2. The setting of the air supply component 4 is convenient for the staff to confirm the position of the product, inflate the air hole 3, ensure the stability of the air pressure, and prevent the product from tilting, thereby achieving the purpose of preventing tilting.

[0021] like Figure 1 and Figure 2 As shown, a product is installed with an anti-tilt device, the detection mechanism 6 includes a pressure gauge 601 arranged on the hard pipe 402, the pressure gauge 601 is used to detect the pressure value on the hard pipe 402, and the pressure gauge 601 is electrically connected to the control system.

[0022] Working principle: The pressure gauge 601 detects the pressure value of the gas in the hard tube 402. The setting of the pressure gauge 601 facilitates the detection of the gas pressure. The pressure gauge 601 feeds back the value to the control system, and the control system analyzes the value and gives feedback. The setting of the detection mechanism 6 can monitor the pressure value in real time and monitor whether the pressure value is abnormal. When used in conjunction with the gas supply component 4, the staff can adjust the position relationship between the product and the positioning block 2 in time, forcing the product to fit completely with the positioning block 2, eliminating the phenomenon of product tilting, achieving the purpose of anti-tilting, improving the product qualification rate, reducing economic losses, and reducing costs.

[0023] like Figure 1 and Figure 2 As shown, a product installation anti-tilt device, the clamping mechanism 5 includes a fixed block 501 arranged on the operating table 1, the bearing on the fixed block 501 is connected to a pressure head 502, and the pressure head 502 presses on the product to clamp the product.

[0024] Working principle: When clamping a product, place the product on the positioning block 2. Under the action of the fixed block 501, rotate each pressing head 502 to force the pressing head 502 to press on the product to clamp the product. The setting of the clamping mechanism 5 facilitates clamping the product and prevents the product from moving freely, resulting in the inability to fully fit between the product and the positioning block 2, thereby further achieving the purpose of preventing tilting and improving the stability of the product.

[0025] like Figure 1 and Figure 2 As shown, a product is installed with an anti-tilt device, a limiting block 201 is arranged on the positioning block 2, and the limiting block 201 is used to limit the free movement of the product.

[0026] Working principle: Place the product on the positioning block 2, and the limit block 201 restricts the product. The setting of the limit block 201 restricts the free movement of the product, improves the stability of the product, avoids the free movement of the product during processing, facilitates the product to fit completely with the positioning block 2, eliminates the product tilting phenomenon, and achieves the purpose of anti-tilting.

[0027] like Figure 1 and Figure 2 As shown, a product is installed with an anti-tilt device, and a buzzer 101 electrically connected to the control system is installed on the operating table 1, and the buzzer 101 is used to remind the staff.

[0028] Working principle: When the pressure gauge 601 detects abnormal pressure, it transmits the data to the control system, and the control system analyzes the data and feeds back to the buzzer 101. The buzzer 101 will make a sound to remind the staff to adjust the product. The setting of the buzzer 101 is convenient for reminding the staff to adjust the product and adjust the position of the product in time to prevent the product from tilting, thereby achieving the purpose of anti-tilting, improving the qualified rate of products, reducing economic losses and reducing costs.

[0029] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0030] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.

Claims

1. A product installation anti-tilt device, characterized in that: The invention comprises an operating table (1), wherein a positioning block (2) for placing a product is arranged on the operating table (1), an air hole (3) is opened on the positioning block (2), an air supply component (4) is arranged on the operating table (1), a clamping mechanism (5) for clamping the product is arranged on the operating table (1), a detection mechanism (6) is installed on the air supply component (4), and the detection mechanism (6) is used to detect the air pressure of the air supply component (4), wherein when processing the product, the positioning block (2) is in contact with the product, and the air supply component (4) discharges the gas through the air hole (3), and when the detection mechanism (6) detects that the air pressure is abnormal, the position of the product is adjusted so that the positioning surface of the product is completely in contact with the positioning block (2).

2. A product installation anti-tilt device according to claim 1, characterized in that: The air supply assembly (4) comprises an air pump (401) mounted on the operating table (1), the output end of the air pump (401) being connected to a hard tube (402), and the other end of the hard tube (402) being connected to the air hole (3).

3. A product installation anti-tilt device according to claim 2, characterized in that: The detection mechanism (6) comprises a pressure gauge (601) arranged on the hard tube (402), the pressure gauge (601) being used to detect the pressure value on the hard tube (402), and the pressure gauge (601) being electrically connected to a control system.

4. A product installation anti-tilt device according to claim 3, characterized in that: The clamping mechanism (5) comprises a fixed block (501) arranged on the operating table (1), a bearing on the fixed block (501) being connected to a pressing head (502), and the pressing head (502) is pressed on the product to clamp the product.

5. A product installation anti-tilt device according to claim 4, characterized in that: A limit block (201) is provided on the positioning block (2), and the limit block (201) is used to limit the free movement of the product.

6. A product installation anti-tilt device according to claim 5, characterized in that: A buzzer (101) electrically connected to the control system is installed on the operating table (1), and the buzzer (101) is used to prompt staff.

Images