Toaster assembling device
By designing a toaster assembly device, the first positioning mold and moving mechanism are used to realize the rapid clamping and positioning of the toaster components, the existing toaster assembly process is solved, and the production efficiency is improved and the operation process is simplified.
Patent Information
- Application Number
- CN202420943133.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing toaster assembly process is complex, requiring multiple people to operate and many workstations, resulting in low production efficiency and large labor consumption.
A toaster assembly device is designed, including a base and a rectangular first positioning mold. The first positioning mold is provided with a grid positioning groove, a middle heating plate positioning groove and a push bar positioning groove, and the moving mechanism is used to quickly clamp and position the left and right side plates.
The furnace gallbladder assembly process is simplified, the operation difficulty of operators is reduced, the production efficiency is improved, and the components are securely clamped through the use of magnetic suction parts.
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Figure CN222608693U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of toasters, in particular to a toaster assembly device. Background Art
[0002] The furnace of a toaster generally includes 4 grids, 3 heating plates (front heating plate, middle heating plate and rear heating plate), 2 push strips, a bottom plate, a left plate, a right plate, a front plate and a rear plate. The left plate and the right plate are respectively provided with clamping holes corresponding to the left and right ends of the grid, the ends of the push strips, and the clamping parts on the left and right sides of the heating plates. Generally, the left plate and the right plate are assembled with the grid, the push strips and the heating plates manually. The bottom plate is also provided with clamping holes corresponding to the connecting parts at the bottom ends of the heating plates and clamping strips corresponding to the clamping holes on the left plate and the right plate. The bottom plate also needs to be assembled with the heating plates and the left and right side plates manually. During the assembly process, the above-mentioned components need to be grasped, opened and shaken one by one for insertion and assembly. The connecting parts between the side plates and the front and rear plates need to be manually screwed and fixed one by one. There are many process stations, a large number of personnel are required, and the production efficiency is low. Utility Model Content
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art, and to provide a toaster assembly device and an assembly method which can improve production efficiency and save manpower.
[0004] According to the toaster assembly device of the embodiment of the utility model, it includes a base, a rectangular first positioning mold is provided on the base, the top of the first positioning mold is open and the inside is hollow, the front wall, rear wall, left wall and right side wall of the first positioning mold are respectively used to install the corresponding front heating plate, rear heating plate, left plate and right plate on the furnace, and the top of the first positioning mold is used to install the bottom plate of the furnace; the left wall of the first positioning mold and the right wall of the first positioning mold are respectively provided with opposite grid positioning grooves, middle heating plate positioning grooves and push strip positioning grooves to correspond to the installation of the grid, middle heating plate and push strip; the two sides of the base are respectively provided with A moving mechanism that moves in a straight line, a second positioning mold is provided at the end of the moving mechanism, and the second positioning mold is provided with avoidance grooves corresponding to the grid, the heating plate and the push strip, and the left side plate and the right side plate are respectively detachably arranged on the second positioning mold, and the two moving mechanisms move toward each other to abut the left side plate against the left side wall of the first positioning mold to be respectively clamped with the front heating plate, the rear heating plate and the bottom plate, and to abut the right side plate against the right side wall of the first positioning mold to be respectively clamped with the front heating plate, the rear heating plate and the bottom plate, and the two moving mechanisms move away from each other to separate the second positioning mold from the corresponding left side plate and right side plate.
[0005] According to some embodiments of the utility model, the front wall and the rear wall of the first positioning mold are respectively provided with notches facing each other to facilitate observation, inspection and operation.
[0006] According to some embodiments of the utility model, four of the grid positioning grooves and two of the push strip positioning grooves are respectively provided on the left side wall and the right side wall of the first positioning mold, the central heating plate positioning groove is located on the vertical center lines of the left side wall and the right side wall of the first positioning mold respectively, the four grid positioning grooves and the two push strip positioning grooves are respectively symmetrically distributed about the central heating plate positioning groove, and the push strip positioning groove is located between two adjacent grid positioning grooves.
[0007] According to some embodiments of the utility model, the left side plate and the right side plate are respectively provided with a clamping portion that can be avoided by the avoidance groove.
[0008] According to some embodiments of the utility model, the edge of the left plate and the edge of the right plate are respectively provided with a bending portion to engage with the edge of the second positioning mold, so that the left plate and the right plate are detachably connected to the second positioning mold.
[0009] According to some embodiments of the present invention, the moving mechanism is a cylinder assembly or a motor drive assembly.
[0010] The toaster assembly device according to the embodiment of the utility model has at least the following beneficial effects: since the first positioning mold is provided with a grid positioning groove, a middle heating plate positioning groove and a push strip positioning groove, it is convenient to first install the grid, the middle heating plate and the push strip on the first positioning mold, place the bottom plate on the top of the first positioning mold, and then place the front heating plate and the rear heating plate on the front wall and the rear wall of the first positioning mold, so that workers can quickly clamp the front heating plate and the rear heating plate with the bottom plate, and then press the left plate and the right plate arranged on the second positioning mold to abut against the first positioning mold through the moving mechanism, so that the left plate and the right plate are not easy to loosen and are easy to position, and since the two moving mechanisms move toward each other at the same time, power is provided for the clamping of the left plate, the right plate and other components, so that the clamping is faster and more stable, the complicated furnace assembly process is simplified, the operation difficulty of the operator is greatly reduced, and the production efficiency is improved.
[0011] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The specific implementation of the utility model is further described below in conjunction with the accompanying drawings;
[0013] Figure 1 It is a structural diagram of a toaster positioning device;
[0014] Figure 2 This is an assembly diagram of a toaster positioning device;
[0015] Figure 3 This is the second assembly drawing of the toaster positioning device;
[0016] Figure 4 This is the third assembly drawing of the toaster positioning device;
[0017] Figure 5 This is the fourth assembly drawing of the toaster positioning device;
[0018] Figure 6 This is the fifth assembly drawing of the toaster positioning device. DETAILED DESCRIPTION
[0019] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0020] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0021] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0022] Reference Figures 1 to 6The utility model discloses a toaster positioning device, comprising a base 10, on which a rectangular first positioning mold 11 is arranged, the top of the first positioning mold is open and the inside is hollow, the front wall 12, the rear wall 13, the left side wall 14 and the right side wall 15 of the first positioning mold 11 are respectively used to correspond to the installation of the front heating plate 21, the rear heating plate, the left side plate 22 and the right side plate 23 on the furnace, and the top of the first positioning mold 11 is used to install the bottom plate 27 of the furnace; the left side wall 14 and the right side wall 15 of the first positioning mold 11 are respectively provided with opposite grid positioning grooves 111, the middle heating plate positioning grooves 112 and the push strip positioning grooves 11 to correspond to the installation of the grid 24, the middle heating plate 25 and the push strip 26; the two sides of the base are respectively provided with moving mechanisms 30 moving along the same straight line, and the moving mechanism 30 moves along the same straight line. A second positioning mold 20 is provided at the end of the mechanism 30. The second positioning mold 20 is provided with avoidance grooves 200 corresponding to the grid 24, the heating plate and the push strip 26. The left side plate 22 and the right side plate 23 are respectively detachably arranged on the second positioning mold 20. The two moving mechanisms 30 move toward each other to abut the left side plate 22 against the left side wall 14 of the first positioning mold 11 to be respectively clamped with the front heating plate 21, the rear heating plate and the bottom plate 27, and to abut the right side plate 15 against the right side wall 15 of the first positioning mold 11 to be respectively clamped with the front heating plate 21, the rear heating plate and the bottom plate 27. The two moving mechanisms move away from each other to separate the second positioning mold 20 from the corresponding left side plate 14 and right side plate 15. The moving mechanism is a cylinder assembly or a motor drive assembly.
[0023] Since the first positioning mold 11 is provided with a grid positioning groove 111, a middle heating plate positioning groove 112 and a push strip positioning groove 113, it is convenient to first install the grid 24, the middle heating plate 25 and the push strip 26 on the first positioning mold 11, place the bottom plate 27 on the top of the first positioning mold, and then place the front heating plate 21 and the rear heating plate on the front wall 12 and the rear wall 13 of the first positioning mold 11, so that the worker can quickly clamp the front heating plate 21 and the rear heating plate with the bottom plate 27, and then press the left side plate 22 and the right side plate 23 arranged on the second positioning mold 20 to abut against the first positioning mold 11 through the moving mechanism 30, so that the left side plate 22 and the right side plate 23 are not easy to loosen and are easy to position, and since the two moving mechanisms 30 move toward each other at the same time, power is provided for the clamping of the left side plate 22, the right side plate 23 with other components, so that the clamping is faster and more stable, which simplifies the complicated furnace assembly process, greatly reduces the difficulty of the operator's operation, and improves the production efficiency.
[0024] In some embodiments, magnetic parts 16 are respectively provided on the front wall 12, rear wall 13, left side wall 14 and right side wall 15 of the first positioning mold 11 for attracting the corresponding front heating plate 21, rear heating plate, left side plate 22 and right side plate 23 on the furnace. After the two moving mechanisms 30 move toward each other to abut the left side plate 22 against the left side wall 14 of the first positioning mold 11 and the right side plate 23 against the right side wall 15 of the first positioning mold 11, the first positioning mold 11 attracts the left side plate 22 and the right side plate 23 through the magnetic parts 16. Due to the presence of the magnetic parts 16, the left side plate 22 and the right side plate 23 are not easy to loosen and are easy to position. In addition, since the two moving mechanisms 30 move toward each other at the same time, power is provided for the clamping of the left side plate 22, the right side plate 23 with other components, making the clamping faster and more stable, simplifying the complicated furnace assembly process, greatly reducing the operating difficulty of the operator, and improving production efficiency.
[0025] In some embodiments, the front wall 12 and the rear wall 13 of the first positioning mold 11 are respectively provided with facing notches 28 for easy observation, inspection and operation.
[0026] like Figure 1 The front wall 12 and the rear wall 13 of the first positioning mold 11 are respectively provided with a first installation groove 17 for installing the magnetic suction member 16, and the left side wall 14 and the right side wall 15 of the first positioning mold 11 are respectively provided with a second installation groove 18 for installing the magnetic suction member 16, and the magnetic suction member 16 adopts a strip magnet. The left side wall 14 and the right side wall 15 of the first positioning mold 11 are respectively provided with four grid positioning grooves 111 and two push bar positioning grooves 113, and the middle heating plate positioning groove is located on the vertical midline of the left side wall 14 and the right side wall 15 of the first positioning mold 11, and the four grid positioning grooves 111 and the two push bar positioning grooves 113 are respectively symmetrically distributed about the middle heating plate positioning groove 112, and the push bar positioning groove 113 is located between two adjacent grid positioning grooves 111. The grid positioning groove 111 , the push bar positioning groove 113 and the middle heating plate positioning groove respectively penetrate the upper ends of the left plate 22 and the right plate 23 , so as to facilitate the grid 24 , the push bar 26 and the middle heating plate 25 to be plugged into the first positioning mold 11 .
[0027] like Figure 5 The left side plate 22 and the right side plate 23 are respectively provided with a clamping portion 221 that can be avoided by the avoidance groove 200, and the clamping portion 221 is arranged around the clamping hole, which is used to clamp the clamping strips on the middle heating plate 25, the front heating plate 21 and the rear heating plate. There is no need to set a clamping portion at other positions on the left side plate 22 and the right side plate 23; and the edge of the left side plate 22 and the edge of the right side plate 23 are respectively provided with a bending portion 231 to clamp with the edge of the second positioning mold 20, so that the left side plate 22 and the right side plate 23 are detachably connected to the second positioning mold 20.
[0028] The specific assembly process includes the following steps:
[0029] Step 1, such as Figure 2 As shown, the grid 24 is installed on the first positioning mold 11 through the grid positioning groove 111;
[0030] Step 2, such as Figure 3 As shown, the middle heating plate 25 is installed on the first positioning mold 11 through the middle heating plate positioning groove 112, the front heating plate 21 is magnetically installed on the front wall 12 of the first positioning mold 11, and the rear heating plate is magnetically installed on the rear wall 13 of the first positioning mold 11;
[0031] Step 3, installing the push bar 26 onto the first positioning mold 11 through the push bar positioning groove 113;
[0032] Step 4, such as Figure 4 As shown, the bottom plate 27 is arranged on the top of the first positioning mold 11 to be clamped with the front heating plate 21, the middle heating plate 25, and the rear heating plate respectively;
[0033] Step 5, such as Figure 5 As shown, the left side plate 22 and the right side plate 23 are respectively clamped to the corresponding second positioning mold 20, and the two moving mechanisms 30 move toward each other to abut the left side plate 22 against the left side wall 14 of the first positioning mold 11, and abut the right side plate 23 against the right side wall 15 of the first positioning mold 11, and the left side plate 22 and the right side plate 23 are respectively magnetically attracted to the first positioning mold 11 and clamped to the front heating plate, the rear heating plate and the bottom plate 27;
[0034] Step 6, the two moving mechanisms 30 move away from each other to separate from the corresponding left plate 22 and right plate 23;
[0035] Step 7, such as Figure 6 As shown, the front plate 29 is respectively connected with the left plate 22 and the right plate 23 to cover the front heating plate 21, and the rear plate is respectively connected with the left plate 22 and the right plate 23 to cover the rear heating plate, thereby forming a furnace;
[0036] Step 8, extract the furnace from the first positioning mold 11 along the vertical direction.
[0037] That is, first install the grid 24, the middle heating plate 25 and the push strip 26 on the first positioning mold 11, and then magnetically attract the front heating plate 21 and the rear heating plate to the first positioning mold 11. The magnetic attraction makes the front heating plate 21 and the rear heating plate not easy to fall off or move, which is convenient for workers to quickly connect the front heating plate and the rear heating plate with the bottom plate 27, and then press the left side plate 22 and the right side plate 23 set on the second positioning mold 20 to the first positioning mold 11 at the same time through the moving mechanism 30. Due to the presence of the magnetic attraction part 16, the left side plate 22 and the right side plate 23 are not easy to loosen and are easy to position. In addition, since the two moving mechanisms 30 move toward each other at the same time, power is provided for the connection between the left side plate 22, the right side plate 23 and other components, making the connection faster and more stable, simplifying the complicated furnace assembly process, greatly reducing the difficulty of the operator's operation, and improving production efficiency.
[0038] It is easy for those skilled in the art to understand that the above preferred embodiments can be freely combined and superimposed without conflict.
[0039] The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. All equivalent structural changes made using the contents of the present invention specification and drawings under the utility model concept, or directly or indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A toaster assembly device, characterized in that: include: A base (10), wherein a rectangular first positioning mold (11) is provided on the base (10), the top of the first positioning mold (11) is open and the interior is hollow, the front wall (12), the rear wall (13), the left side wall (14) and the right side wall (15) of the first positioning mold (11) are respectively used to correspondingly install the front heating plate (21), the rear heating plate, the left side plate (22) and the right side plate (23) of the furnace, and the top of the first positioning mold (11) is used to install the bottom plate (27) of the furnace; the left side wall (14) and the right side wall (15) of the first positioning mold (11) are respectively provided with opposite grid positioning grooves (111), middle heating plate positioning grooves (112) and push bar positioning grooves (113) for correspondingly installing the grid (24), the middle heating plate (25) and the push bar (26); The base (10) is provided with a moving mechanism (30) that moves along the same straight line on both sides, and a second positioning mold (20) is provided at the end of the moving mechanism (30). The second positioning mold (20) is provided with a avoidance groove (200) corresponding to the grid, the heating plate and the push strip. The left side plate (22) and the right side plate (23) are respectively detachably arranged on the second positioning mold (20). The two moving mechanisms (30) move toward each other to abut the left side plate (22) against the left side wall (14) of the first positioning mold (11) to be respectively clamped with the front heating plate (21), the rear heating plate and the bottom plate (27), and to abut the right side plate (23) against the right side wall (15) of the first positioning mold (11) to be respectively clamped with the front heating plate (21), the rear heating plate and the bottom plate (27). The two moving mechanisms (30) move away from each other to separate the second positioning mold (20) from the corresponding left side plate (22) and right side plate (23).
2. The toaster assembly device according to claim 1, characterized in that: The front wall (12) and the rear wall (13) of the first positioning mold (11) are respectively provided with facing notches (28) to facilitate observation, inspection and operation.
3. The toaster assembly device according to claim 1, characterized in that: The left side wall (14) and the right side wall (15) of the first positioning mold (11) are respectively provided with four grid positioning grooves (111) and two push bar positioning grooves (113); the central heating plate positioning groove is located on the respective vertical center lines of the left side wall (14) and the right side wall (15) of the first positioning mold (11); the four grid positioning grooves (111) and the two push bar positioning grooves (113) are respectively symmetrically distributed with respect to the central heating plate positioning groove; and the push bar positioning groove (113) is located between two adjacent grid positioning grooves (111).
4. The toaster assembly device according to claim 1, characterized in that: The left side plate (22) and the right side plate (23) are respectively provided with a clamping portion (221) capable of being avoided by the avoidance groove (200).
5. The toaster assembly device according to claim 1, characterized in that: The edge of the left side plate (22) and the edge of the right side plate (23) are respectively provided with a bending portion (231) to cover the edge of the second positioning mold (20), so that the left side plate (22) and the right side plate (23) are detachably connected to the second positioning mold (20).
6. The toaster assembly device according to claim 1, characterized in that: The moving mechanism (30) is a cylinder assembly or a motor drive assembly.
Citation Information
Cited By
Toaster positioning device and assembly process
CN118204929A