Iron wire stamping and drilling equipment

By designing a wire stamping and drilling equipment including wire feeding discs, straightening components, stamping components and central hole processing components, the problems of low efficiency and large processing errors in the prior art are solved, and automated, high-speed and high-quality wire processing are realized, which is suitable for assembly line production.

CN222608706UActive Publication Date: 2025-03-14SHAODONG INTELLIGENT MFG INNOVATIVE INST
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Patent Information

Application Number
CN202420946570.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-03-14
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

In the prior art, the drilling efficiency of wire stamping is not high, the processing error is large, and the processes are numerous, making it difficult to meet the needs of assembly line production.

Method used

A wire stamping and drilling equipment including wire feeding discs, straightening components, stamping components and central hole processing components is designed to achieve continuous, automatic feeding, correction, stamping and drilling of wire through automated process processes.

Benefits of technology

It realizes automatic, efficient, high-quality stamping and drilling of iron wire, reduces processing errors, improves production efficiency, and is suitable for assembly line production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides iron wire stamping and drilling equipment. The iron wire stamping and drilling equipment comprises a wire feeding disc, a straightening assembly, a stamping assembly and a center hole machining assembly. The wire feeding disc is used for continuously conveying wound iron wire raw materials backwards. The straightening assembly is used for straightening the iron wires; through sequential arrangement of the wire feeding disc, the straightening assembly, the stamping assembly and the center hole machining assembly and working procedure cooperation, stamping forming and drilling machining of a large number of iron wires can be automatically and efficiently completed in a high-quality mode, and the machine is suitable for assembly line type production. After the iron wire is straightened, the hydraulic punching machine cuts off and punches the iron wire at a time, meanwhile, the iron wire is positioned based on the arrangement of the die structure, and accurate machining of the center hole machining assembly is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of machining, in particular to a wire punching and drilling device. Background Art

[0002] In the field of machining technology, it is necessary to stamp and drill wire raw materials to meet specific needs. In the prior art, the stamping and drilling of wires are mostly completed by single equipment, which is inefficient. Since the wire raw materials are usually wound, it is also necessary to calibrate the wire, resulting in numerous processing steps. At present, the diameter of the wire raw materials is generally between 3.0mm and 5.0mm, and the processing error of the center positioning hole of the wire is relatively large. These all need further improvement. Utility Model Content

[0003] The purpose of the utility model is to provide a device that can continuously and automatically complete wire feeding, correction, punching and drilling to improve efficiency, processing accuracy and quality in view of the shortcomings of the above-mentioned background technology.

[0004] In order to achieve the above-mentioned purpose, the utility model provides a wire punching and drilling device, including a wire feeding disc, a straightening component, a punching component and a center hole processing component;

[0005] The wire feeding reel is used to continuously convey the wound iron wire raw material backwards; the straightening assembly is used to straighten the iron wire;

[0006] The stamping assembly includes a stamping die and a hydraulic punch;

[0007] The hydraulic punch press can maintain the punching state after punching, and the hydraulic punch press is connected with a cutting knife and a forming upper die;

[0008] The stamping die comprises a die seat, a guide die and a molding lower die, the guide die and the molding lower die are both arranged on the die seat, the guide die is provided with a guide hole, the guide hole is used to guide the straightened iron wire, a gap is provided between the guide die and the molding lower die, and the gap is used for cutting by a cutting knife;

[0009] The lower forming die is provided with an introduction hole and a punching groove, the width of the punching groove matches the outer diameter of the iron wire, so that the iron wire can be positioned after the punching stroke of the upper forming die is in place;

[0010] The center hole processing assembly includes a drill bit, a drilling motor connected to the drill bit, and a drilling displacement unit driving the drilling motor to feed or retract, and the drill bit is aligned with the bottom of the stamping groove.

[0011] Furthermore, the wire feeding reel includes a reel seat, a reel frame, a wire feeding motor, and a driving gear and a driven gear that mesh with each other. The reel seat is fixed, the reel frame is rotatably connected to the reel seat, the driving gear is connected to the output shaft of the wire feeding motor, the driven gear is connected to the rotating shaft of the reel frame, and the iron wire is wound on the reel frame.

[0012] Furthermore, a limiting rod is provided on the outer side of the disc rack, the limiting rod is connected to the disc seat, and a limiting wheel is provided on the inner surface of the limiting rod, the limiting wheel is rotatably connected to the limiting rod.

[0013] Furthermore, the straightening assembly includes a vertical straightening part, a horizontal straightening part and a traction part; the vertical straightening part includes a vertical straightening seat and a plurality of vertical straightening wheels rotatably disposed on the vertical straightening seat, the horizontal straightening part includes a horizontal straightening seat and a plurality of horizontal straightening wheels rotatably disposed on the horizontal straightening seat, the vertical straightening wheels are distributed in two vertical layers, and the horizontal straightening wheels are distributed in two horizontal rows; the traction part includes a traction seat, a traction wheel rotatably disposed on the traction seat, and a traction motor that drives the traction wheel to rotate through a gear set, the traction wheel contacts the iron wire and drives the iron wire to be transported through static friction.

[0014] Furthermore, the straightening assembly also includes a straightening mounting platform, the vertical straightening seat, the horizontal straightening seat, and the traction seat are all arranged on the straightening mounting platform, and a feed pipe and a discharge pipe are respectively arranged at both ends of the straightening mounting platform.

[0015] Furthermore, the height of the punching groove is lower than the height of the introduction hole, so that the punched iron wire is bent into a Z shape.

[0016] Furthermore, the drilling displacement part includes a linear guide rail arranged along the feeding direction, a slider fixed to the drilling motor, and a driving cylinder, the slider is slidably connected to the linear guide rail, and the piston rod end of the driving cylinder is connected to the drilling motor.

[0017] The above solution of the utility model has the following beneficial effects:

[0018] The iron wire punching and drilling equipment provided by the utility model can automatically, efficiently and with high quality complete the punching and drilling of a large number of iron wires through the sequential arrangement and process coordination of the wire feeding disc, the straightening component, the punching component and the center hole processing component, and is suitable for assembly line production; after the iron wire is straightened, the hydraulic punch cuts and punches the iron wire at one time, and at the same time positions the iron wire based on the setting of the mold structure, thereby ensuring the accurate processing of the center hole processing component;

[0019] Other beneficial effects of the present invention will be described in detail in the subsequent specific implementation sections. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is a schematic diagram of the wire feeding disc of the utility model;

[0022] Figure 3 It is a schematic diagram of the straightening assembly of the utility model;

[0023] Figure 4 It is a schematic diagram of the stamping die of the utility model;

[0024] Figure 5 It is a schematic diagram of the center hole processing component of the utility model.

[0025] [Description of Reference Numerals]

[0026] 10-wire feeding reel; 11-reel seat; 12-reel rack; 13-wire feeding motor; 14-driving gear; 15-driven gear; 16-limiting rod; 17-limiting wheel; 20-straightening assembly; 21-vertical straightening seat; 22-vertical straightening wheel; 23-horizontal straightening seat; 24-horizontal straightening wheel; 25-traction seat; 26-traction wheel; 27-traction motor; 28-straightening mounting table; 29-feeding pipe; 210-discharging pipe; 30-stamping assembly; 31-hydraulic punch; 32-die seat; 33-guide die; 34-forming lower die; 35-guide hole; 36-cutting knife; 37-introduction hole; 38-stamping groove; 39-forming upper die; 40-center hole processing assembly; 41-drill; 42-drilling motor; 43-linear guide; 44-slider; 45-driving cylinder. DETAILED DESCRIPTION

[0027] In order to facilitate the understanding of the present application, the present application will be described more comprehensively with reference to the relevant drawings below. The preferred embodiments of the present application are provided in the drawings. However, the present application can be implemented in many other different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present application more thorough and comprehensive.

[0028] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0029] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0030] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0031] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.

[0032] like Figure 1 As shown, an embodiment of the utility model provides a wire drilling and punching device, comprising a wire feeding reel 10, a straightening assembly 20, a punching assembly 30 and a center hole processing assembly 40. The wire feeding reel 10 is used to feed the wound wire raw material. Since the wire raw material is wound, the wire needs to be straightened by the straightening assembly 20 to facilitate the subsequent punching and drilling accuracy of the punching assembly 30 and the center hole processing assembly 40.

[0033] At the same time Figure 2 As shown, the wire feeding disc 10 includes a disc seat 11, a disc frame 12, and a wire feeding drive unit. The disc seat 11 is fixedly arranged, the disc frame 12 is rotatably connected to the disc seat 11, and the wire feeding drive unit is arranged on the disc seat 11, and is transmission-connected to the disc frame 12, and is used to drive the disc frame 12 to rotate. Specifically, the wire feeding drive unit includes a wire feeding motor 13, a mutually meshing driving gear 14, and a driven gear 15, the driving gear 14 is connected to the output shaft of the wire feeding motor 13, and the driven gear 15 is connected to the rotating shaft of the disc frame 12, so that the disc frame 12 is driven to rotate by the wire feeding motor 13, and the rotation speed of the disc frame 12 is reduced by the gear meshing ratio.

[0034] As a preferred embodiment, in this embodiment, a limiting rod 16 is further provided on the outer side of the disc rack 12, the bottom of the limiting rod 16 is connected to the disc base 11, and a limiting wheel 17 is provided on the inner surface of the limiting rod 16. The limiting wheel 17 is freely rotatably connected to the limiting rod 16, and the limiting wheel 17 is used to make rolling contact with the outermost layer of the wound iron wire raw material to limit the position of the iron wire roll and prevent it from being completely loosened and detached from the disc rack 12 in the wound state.

[0035] At the same time Figure 3 As shown, the straightening assembly 20 includes a vertical straightening part, a horizontal straightening part and a traction part. The vertical straightening part includes a vertical straightening seat 21 and a plurality of vertical straightening wheels 22 rotatably arranged on the vertical straightening seat 21, and the horizontal straightening part includes a horizontal straightening seat 23 and a horizontal straightening wheel 24 rotatably arranged on the horizontal straightening seat 23. The vertical straightening wheels 22 are vertically distributed in two layers, and the horizontal straightening wheels 23 are horizontally distributed in two rows, so that the wire can be vertically and horizontally straightened by the straightening wheels when passing through, which is convenient for subsequent processing. The traction part includes a traction seat 25, a traction wheel 26 rotatably arranged on the traction seat 25, and a traction motor 27 (with a reducer) that drives the traction wheel 26 to rotate through a gear set, and the traction wheel 26 contacts the wire and drives the wire to be transported by static friction.

[0036] Among them, the vertical straightening seat 21, the horizontal straightening seat 22, and the traction seat 25 are all arranged on the straightening mounting platform 28. The two ends of the straightening mounting platform 28 are respectively provided with a feed pipe 29 and a discharge pipe 210, which are used to guide the feeding and discharging of the iron wire so that the iron wire moves along a preset path.

[0037] At the same time Figure 4 As shown, the stamping assembly 30 includes a stamping die and a hydraulic punch 31. Among them, the hydraulic punch 31 used has a pressure-maintaining function compared with a traditional punch, that is, the stamping state can be maintained after stamping, which is convenient for the center hole processing assembly 40 to process the center positioning hole. The stamping die includes a die seat 32, a guide die 33 and a forming lower die 34, and the guide die 33 and the forming lower die 34 are both arranged on the die seat 32. The guide die 33 is provided with a guide hole 35, and the guide hole 35 is used to guide the straightened iron wire. At the same time, a gap is provided between the guide die 33 and the forming lower die 34, and the gap is used for cutting by the cutting knife 36, so that the iron wire located in the forming lower die 34 is an independent part after cutting.

[0038] In this embodiment, the lower forming die 34 is provided with an introduction hole 37 and a punching groove 38, and the height of the punching groove 38 is lower than the height of the introduction hole 37, so that the punched iron wire is bent into a Z shape to meet the processing requirements. At the same time, the width of the punching groove 38 matches the outer diameter of the iron wire, so that after the punching stroke of the upper forming die 39 is in place, the iron wire part in the punching groove 38 can be completely fixed and positioned, which is convenient for the processing of the center hole processing component 40.

[0039] The cutting blade 36 and the forming upper die 39 are both connected to the output end of the hydraulic punch 31 so as to perform cutting and stamping by hydraulic pressure.

[0040] At the same time Figure 5As shown, the center hole processing assembly includes a drill bit 41, a drilling motor 42 that is transmission-connected to the drill bit 41, and a drilling displacement unit that drives the drilling motor 42 to feed or retract. Among them, the drilling displacement unit includes a linear guide 43 arranged along the feeding direction, a slider 44 fixed to the drilling motor 42, and a driving cylinder 45. The slider 44 is slidably connected to the linear guide 43, and the piston rod end of the driving cylinder 45 is connected to the drilling motor 42. Therefore, in the process of the drilling motor 42 driving the drill bit 41 to rotate continuously, the driving cylinder 45 drives the drilling motor 42 and the drill bit 41 to feed to the extreme position, corresponding to the bottom of the stamping groove 38, that is, the center positioning hole processing of the iron wire is completed. After the drilling processing is completed, the subsequently transported iron wire is inserted into the introduction hole 37 to eject the iron wire that has completed all the processing.

[0041] In summary, the wire drilling and punching equipment provided in this embodiment can automatically, efficiently and with high quality complete the stamping and drilling of a large number of wires through the sequential arrangement of the wire feeding reel 10, the straightening assembly 20, the punching assembly 30 and the center hole processing assembly 40 and the coordination of the process, and is suitable for assembly line production.

[0042] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0043] The above embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the attached claims.

Claims

1. A wire punching and drilling device, characterized in that: It comprises a wire feeding disc (10), a straightening assembly (20), a punching assembly (30) and a center hole processing assembly (40); The wire feeding reel (10) is used to continuously transport the wound iron wire material backwards; the straightening assembly (20) is used to straighten the iron wire; The punching assembly (30) comprises a punching die and a hydraulic punch (31); The hydraulic punch (31) can maintain the punching state after punching, and the hydraulic punch (31) is connected with a cutting knife (36) and a forming upper die (39); The stamping die comprises a die seat (32), a guide die (33) and a molding lower die (34); the guide die (33) and the molding lower die (34) are both arranged on the die seat (32); the guide die (33) is provided with a guide hole (35); the guide hole (35) is used to guide the straightened iron wire; a gap is provided between the guide die (33) and the molding lower die (34); the gap is used for cutting by the cutting knife (36); The lower forming die (34) is provided with an introduction hole (37) and a punching groove (38), and the width of the punching groove (38) matches the outer diameter of the iron wire so that the iron wire can be positioned after the punching stroke of the upper forming die (39) is in place; The center hole processing assembly (40) comprises a drill bit (41), a drilling motor (42) drivingly connected to the drill bit (41), and a drilling displacement unit driving the drilling motor (42) to advance or retract, and the drill bit (41) is aligned with the bottom of the punching groove (38).

2. The wire punching and drilling equipment according to claim 1, characterized in that: The wire feeding disc (10) comprises a disc seat (11), a disc frame (12), a wire feeding motor (13), a driving gear (14) and a driven gear (15) meshing with each other, wherein the disc seat (11) is fixedly arranged, the disc frame (12) is rotatably connected to the disc seat (11), the driving gear (14) is connected to the output shaft of the wire feeding motor (13), the driven gear (15) is connected to the rotating shaft of the disc frame (12), and the iron wire is wound on the disc frame (12).

3. The wire punching and drilling equipment according to claim 2, characterized in that: A limiting rod (16) is also arranged on the outer side of the disk rack (12), and the limiting rod (16) is connected to the disk seat (11). A limiting wheel (17) is arranged on the inner surface of the limiting rod (16), and the limiting wheel (17) is rotatably connected to the limiting rod (16).

4. The wire punching and drilling equipment according to claim 1, characterized in that: The straightening assembly (20) comprises a vertical straightening portion, a horizontal straightening portion and a traction portion; the vertical straightening portion comprises a vertical straightening seat (21) and a plurality of vertical straightening wheels (22) rotatably arranged on the vertical straightening seat (21); the horizontal straightening portion comprises a horizontal straightening seat (23) and a plurality of horizontal straightening wheels (24) rotatably arranged on the horizontal straightening seat (23); the vertical straightening wheels (22) are arranged in two vertical layers, and the horizontal straightening wheels (24) are arranged in two horizontal rows; the traction portion comprises a traction seat (25), a traction wheel (26) rotatably arranged on the traction seat (25), and a traction motor (27) driving the traction wheel (26) to rotate via a gear set; the traction wheel (26) contacts the iron wire and drives the iron wire to be transported via static friction.

5. The wire punching and drilling equipment according to claim 4, characterized in that: The straightening assembly (20) further comprises a straightening mounting platform (28), the vertical straightening seat (21), the horizontal straightening seat (23) and the traction seat (25) are all arranged on the straightening mounting platform (28), and a feed pipe (29) and a discharge pipe (210) are respectively arranged at two ends of the straightening mounting platform (28).

6. The wire punching and drilling equipment according to claim 1, characterized in that: The height of the punching groove (38) is lower than the height of the introduction hole (37), so that the punched iron wire is bent into a Z shape.

7. The wire punching and drilling equipment according to claim 1, characterized in that: The drilling displacement unit comprises a linear guide rail (43) arranged along the feeding direction, a slider (44) fixed to the drilling motor (42), and a driving cylinder (45), wherein the slider (44) is slidably connected to the linear guide rail (43), and the piston rod end of the driving cylinder (45) is connected to the drilling motor (42).

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