Comparison demonstration test type shot blasting machine
By designing a comparison demonstration and test shot blasting cleaning machine, using components such as observation windows and cameras to compare the working conditions of the demonstration equipment in normal and abnormal states, the problem that the existing technology cannot intuitively demonstrate the equipment in abnormal states is solved, and effective management and control of the quality of shot blasting is achieved.
Patent Information
- Application Number
- CN202420946750.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The prior art cannot intuitively demonstrate and compare the state of the device working in an abnormal state, resulting in the inability to effectively monitor and manage defects caused by the device operating in an abnormal state.
A comparison demonstration and test shot blasting cleaning machine is designed, including cleaning the main box, observation window, camera, left body and right body. These components realize the comparison demonstration test of normal parts and abnormal parts, simulating the shot blasting time and processing quality of the equipment under different states.
By comparing the demonstration and experimental shot blasting cleaning machine, the working conditions of the equipment can be visually observed and recorded in normal and abnormal states, helping to manage the replacement and maintenance of parts, and improving the quality control of shot blasting processing.
Smart Images
Figure CN222609209U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shot blasting cleaning, in particular to a comparative demonstration test type shot blasting cleaning machine. Background Art
[0002] Shot blasting is a surface treatment technology that mainly removes surface dirt and oxide layers by spraying shot blasting particles to increase surface roughness. It is suitable for the processing and assembly of materials such as metal products and steel structures. When processing parts, shot blasting is generally simulated on the parts to test the operating conditions of the parts when they are not maintained in time.
[0003] In the prior art, under the current circumstances, if the equipment parts are not replaced in time, the equipment will operate in an abnormal state, and the products produced may be defective. However, the working status of the equipment in the abnormal state is described in written text, which cannot be intuitively reflected, and there is no intuitive comparison with the equipment in the normal state. Therefore, a comparative demonstration test shot blasting cleaning machine is proposed to solve the above problems. Utility Model Content
[0004] The utility model aims to provide a comparative demonstration test shot blasting cleaning machine to solve the problem in the prior art proposed in the above background technology that the working state of the equipment under abnormal state cannot be demonstrated and intuitively compared.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] The comparative demonstration test shot blasting cleaning machine includes a cleaning main box body, which is mainly composed of a left body and a right body, and the feed port of the right body is connected to the right shot blasting machine, the feed port of the left body is connected to the left shot blasting machine, and observation windows are respectively provided in front of the left body and the right body, cameras are fixedly installed at the inner corners of the left body and the right body, a bending rod is fixedly connected to the upper left position of the cleaning main box body, and a monitoring screen is fixedly connected to the end position of the bending rod, and supporting feet are fixedly connected to both sides of the bottom end of the cleaning main box body.
[0007] Preferably, the cleaning main box is rotatably connected to a group of the observation windows through hinges, and a handle is fixedly installed on one side of the front end of the observation window.
[0008] Preferably, the left shot blasting wheel and the right shot blasting wheel are respectively fixedly installed at both sides of the top of the cleaning main box body, and the feeding ends of the left shot blasting wheel and the right shot blasting wheel are respectively connected with separation inclined tubes, and the feeding ends of the separation inclined tubes are connected with separators, and the separators are fixedly installed at the middle and rear position of the top of the cleaning main box body.
[0009] Preferably, a lower spiral rod is rotatably installed at the lower inner side of the cleaning main box body, and spiral leaves arranged on the outer sides of the lower spiral rod are arranged in opposite transmission directions. A collecting silo is provided in the middle position of the bottom end of the cleaning main box body, and a hoist is provided on the inner side of the collecting silo, and a conductive setting is provided between the hoist and the separator.
[0010] Preferably, a group of the cameras are arranged in an inclined structure, and the monitoring screen is arranged adjacent to one side of the left body.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] In the utility model, by arranging the cleaning main box, observation window, camera, left body and right body, it will be convenient for the comparative demonstration test shot blasting cleaning machine to be able to carry out comparative demonstration tests on normal parts and abnormal parts through the left body and the right body under the auxiliary observation of the observation window and the auxiliary monitoring of the camera when starting operation, so as to simulate the influence on the processed parts caused by abnormal damage of a certain part or untimely replacement of spare parts, and to watch through the observation window and record with the camera, and the status and data of each part in the normal state can also be displayed on the screen, which is convenient for comparison, and can simulate the shot blasting time of the measuring equipment in different states, so as to facilitate the quality control of the shot blasting processing of parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the overall right side structure of the utility model;
[0015] Figure 3 It is a schematic diagram of the overall top view structure of the utility model.
[0016] In the figure: 1. Cleaning main box; 2. Left main body; 3. Right main body; 4. Left shot blaster; 5. Right shot blaster; 6. Observation window; 7. Camera; 8. Lower spiral rod; 9. Hoist; 10. Separator; 11. Support foot; 12. Bending rod; 13. Monitoring screen; 14. Handle; 15. Separation inclined tube; 16. Collection silo. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figure 1-3 , the utility model provides a technical solution:
[0019] The comparative demonstration test shot blasting cleaning machine includes a cleaning main box 1, which is mainly composed of a left main body 2 and a right main body 3, and the feeding port of the right main body 3 is connected to a right shot blaster 5, the feeding port of the left main body 2 is connected to a left shot blaster 4, and observation windows 6 are respectively provided in front of the left main body 2 and the right main body 3, cameras 7 are fixedly installed at the inner corners of the left main body 2 and the right main body 3, a bending rod 12 is fixedly connected to the upper left position of the cleaning main box 1, and a monitoring screen 13 is fixedly connected to the end position of the bending rod 12, and supporting feet 11 are fixedly connected to the two sides of the bottom end of the cleaning main box 1.
[0020] like Figure 1 and Figure 2 As shown, the cleaning main box body 1 is rotatably connected to a group of observation windows 6 through hinges, and a handle 14 is fixedly installed on one side of the front end of the observation window 6. Since a group of observation windows 6 are respectively provided on the front side of the equipment, this setting can clearly show the difference between the normal situation on the left and the abnormal situation on the right, so that the spare parts of the equipment can be distinguished by criticality level, which is convenient for comparative management of the equipment; the left shot blasting wheel 4 and the right shot blasting wheel 5 are respectively fixedly installed on both sides of the top of the cleaning main box body 1, and the feeding ends of the left shot blasting wheel 4 and the right shot blasting wheel 5 are respectively connected to separation inclined tubes 15, and the feeding ends of the separation inclined tubes 15 are connected to separators 10, and the separators 10 are fixedly installed at the middle and rear position of the top of the cleaning main box body 1. As the elevator 9 gradually recycles the steel shots accumulated in the collection bin 16 into the separator 10, the steel shots will be fed into the left shot blasting wheel 4 and the right shot blasting wheel 5 in different directions through a group of separation inclined tubes 15. The inside of the right shot blaster 5 realizes the directional projection operation; the lower spiral rod 8 is rotatably installed at the lower inner side of the cleaning main box body 1, and the spiral leaves on the outside of the lower spiral rod 8 are arranged in opposite directions. A collecting bin 16 is provided at the middle position of the bottom end of the cleaning main box body 1, and a hoist 9 is provided on the inner side of the collecting bin 16, and a conduction is provided between the hoist 9 and the separator 10. When the steel shots of the shot blasting gradually fall to the lower position of the cleaning main box body 1 by their own gravity, the lower spiral rod 8 connected to the external driving device will start to run, and the steel shots accumulated on both sides will be gradually transferred to the middle position, so that they can fall into the inside of the collecting bin 16 for collection; a group of cameras 7 are arranged in an inclined structure, and the monitoring screen 13 is arranged adjacent to one side of the left main body 2. The camera 7 adopts a built-in inclined installation structure, which will facilitate the accurate capture of the cleaning status inside the equipment.
[0021] Working process: The electric energy required for the startup and operation of the equipment in the utility model comes from an external power supply. At the same time, the equipment adopts two left and right bodies. The parts used in the left body are normal operating parts, simulating the operation state of the equipment under normal conditions. The parts used in the right body are worn parts, simulating the operation state of the equipment under abnormal conditions. When using the comparative demonstration test shot blasting cleaning machine, the processed parts A and B to be compared can be placed in the left body 2 and the right body 3 of the equipment respectively, and then under the connection setting of a set of separation inclined tubes 15, the left shot blaster 4 and the right shot blaster 5 of the equipment are turned on at the same time, and the shot blasters project steel shots onto the processed workpieces respectively. After about 1 minute of steel shot ejection, a set of observation windows 6 provided on the front can be used to see By comparing and observing the current status inside the left body 2 and the right body 3, it can be seen that the cleaning effect of the workpiece on the normal state side is significantly better than that on the abnormal state side. Then, according to the replacement of each part on the abnormal side of the equipment, only a single part is kept in the abnormal state each time. The influence of a single part of the equipment on the processing time and effect of the workpiece can be statistically analyzed, thereby facilitating the quality control of the shot blasting of the parts. The entire shot blasting cleaning process can be photographed by the camera 7 and observed on the display screen. The status and data of each part in the normal state can also be displayed on the monitoring screen 13, which is convenient for comparison. The dropped steel shots first pass through the lower spiral rod 8 and fall into the collection bin 16, and then are continuously transported by the elevator 9 and the separator 10 to re-enter the shot blasting machine for recycling of the steel shots.
[0022] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A comparative demonstration test shot blasting cleaning machine, comprising a cleaning main box (1), characterized in that: The cleaning main box (1) is mainly composed of a left main body (2) and a right main body (3), and the feeding port of the right main body (3) is connected to a right shot blaster (5), and the feeding port of the left main body (2) is connected to a left shot blaster (4), and observation windows (6) are respectively provided in front of the left main body (2) and the right main body (3), and cameras (7) are fixedly installed at the inner corners of the left main body (2) and the right main body (3), and a bent rod (12) is fixedly connected to the upper left position of the cleaning main box (1), and the bent rod (12) A monitoring screen (13) is fixedly connected to the end position of the cleaning main box (1), and legs (11) are fixedly connected to the two sides of the bottom end of the cleaning main box (1). The left shot blaster (4) and the right shot blaster (5) are respectively fixedly installed at the two sides of the top end of the cleaning main box (1), and the feeding ends of the left shot blaster (4) and the right shot blaster (5) are respectively connected to separation inclined tubes (15), and the feeding ends of the separation inclined tubes (15) are connected to separators (10), and the separators (10) are fixedly installed at the middle and rear positions of the top end of the cleaning main box (1).
2. The comparative demonstration test shot blasting machine according to claim 1 is characterized in that: The cleaning main box (1) is rotatably connected to a group of observation windows (6) via hinges, and a handle (14) is fixedly installed at one side of the front end of the observation window (6).
3. The comparative demonstration test shot blasting machine according to claim 1 is characterized in that: A lower spiral rod (8) is rotatably mounted on the lower inner side of the cleaning main box (1), and spiral blades arranged on the outer sides of the lower spiral rod (8) are arranged in opposite transmission directions. A collecting bin (16) is arranged at the middle position of the bottom end of the cleaning main box (1), and a hoist (9) is arranged on the inner side of the collecting bin (16), and a conductive arrangement is arranged between the hoist (9) and the separator (10).
4. The comparative demonstration test shot blasting machine according to claim 1 is characterized in that: A group of cameras (7) are arranged in an inclined structure, and the monitoring screen (13) is arranged adjacent to one side of the left body (2).