Assembly plate feeding machine

By designing an assembly plate loader controlled by PLC and sensor, combined with the cylinder connecting rod structure device and vacuum suction cup, the problems of low material discharge efficiency and high labor intensity in the prior art are solved, and rapid and accurate automatic material discharge is achieved, and production efficiency and product quality are improved.

CN222612160UActive Publication Date: 2025-03-14JIANGSU WORLD FURNITURE CO LTD
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Patent Information

Application Number
CN202420557385.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-21
Publication Date
2025-03-14
Estimated Expiration
2034-03-21

AI Technical Summary

Technical Problem

The existing assembly board material discharge mainly relies on manual labor, which is low in efficiency and labor intensity, making it difficult to meet the market's demand for rapid material discharge and improving product quality.

Method used

An assembly board loading machine is designed, which adopts PLC and sensor control, combined with the cylinder connecting rod structural device to realize the automated loading and discharge process. The machine includes a feeding cylinder, a feeding thimble, a rotary cylinder, a feeding cylinder and a vacuum suction cup. Through precise mechanical movement and control methods, it can achieve fast and accurate material discharge on the assembly board.

Benefits of technology

Through automated control, the discharge speed of the assembly board is significantly improved, manual intervention is reduced, usage cost is reduced, and production efficiency is improved, achieving rapid and accurate discharge.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222612160U_ABST
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Abstract

The utility model provides an assembly plate feeding machine which comprises a machine frame, the top end of the machine frame is fixedly connected with a bottom plate, the bottom plate is fixedly provided with a product limiting plate and a product guiding pressing block, the bottom plate is provided with a product distributing air cylinder, the lower side of the product distributing air cylinder is fixedly connected with a contact pin, and the front side face of the machine frame is fixedly connected with a supporting frame. A feeding mechanism is fixedly connected to the supporting frame. The feeding mechanism comprises a feeding air cylinder, a material arranging ejector pin, a rotating air cylinder, a discharging air cylinder and a vacuum suction cup, the output end of the rotating air cylinder is fixedly connected with the feeding air cylinder and the discharging air cylinder, a hydraulic rod of the feeding air cylinder is fixedly connected with the material arranging ejector pin, and a hydraulic rod of the discharging air cylinder is fixedly connected with the vacuum suction cup. The automatic feeding device adopts a cylinder connecting rod structure device, is stable and reliable, is high in feeding speed of the assembly plate, releases manpower, reduces the use cost, adopts automatic control on integral feeding, improves the production efficiency, and is quick and convenient to operate.
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Description

Technical Field

[0001] The utility model relates to the technical field of carton processing, in particular to an assembly plate loading machine. Background Art

[0002] Cartons are the most widely used packaging products. According to different materials, there are corrugated cartons, single-layer cardboard boxes, etc., with various specifications and models. Commonly used cartons have three layers or five layers, and seven layers are less used. Each layer is divided into inner paper, corrugated paper, core paper, and face paper. The inner and face papers can be tea board paper or kraft paper, and the core paper is corrugated paper. The colors and feels of various papers are different, and the papers produced by different manufacturers (colors, feels) are also different.

[0003] At present, the existing assembly plate feeding mainly relies on manual labor to achieve feeding, with low efficiency, high labor intensity, time-consuming and laborious. To meet the market demand, achieve the purpose of rapid feeding and improve product quality.

[0004] An assembly plate loading machine is needed to solve the above problems. Content of the Utility Model

[0005] The utility model aims to provide an assembly plate loading machine to overcome the above problems or at least partially solve the above problems.

[0006] To achieve the above purpose, the technical solution of the utility model is specifically realized as follows:

[0007] The utility model provides an assembly plate loading machine, which includes a frame. The top end of the frame is fixedly connected with a bottom plate. A product limiting plate and a product guiding pressing block are respectively fixed on the bottom plate. The product guiding pressing block is arranged between two product limiting plates. A product separating cylinder is arranged on the bottom plate, and a pin is fixedly connected to the lower side of the product separating cylinder. The front side of the frame is fixedly connected with a support frame, and a loading mechanism is fixedly connected to the support frame.

[0008] The loading mechanism includes a loading cylinder, a sorting ejector pin, a rotating cylinder, a discharging cylinder and a vacuum chuck. The rotating cylinder is fixedly connected to the support frame. The output ends of the rotating cylinder are respectively fixedly connected with the loading cylinder and the discharging cylinder. A sorting ejector pin is fixedly connected to the hydraulic rod of the loading cylinder. A vacuum chuck is fixedly connected to the hydraulic rod of the discharging cylinder. The sorting ejector pin is located in front of the product separating cylinder.

[0009] As a further scheme of the utility model, a product blocking cylinder is fixedly connected to the inner top end of the frame, and a blocking frame is fixedly connected to the hydraulic rod of the product blocking cylinder. The blocking frame is arranged in front of the product limiting plate.

[0010] As a further scheme of the utility model, the cross section of the blocking frame is in the shape of a "mountain".

[0011] As a further solution of the present utility model, a fixing plate is fixedly connected to the front side of the bottom plate, and the product sorting cylinder is fixedly connected to the front side of the fixing plate.

[0012] As a further solution of the present utility model, the support frame includes an L-shaped support plate and a connecting plate. The L-shaped support plates are symmetrically and fixedly connected to the front part of the upper side of the frame. The connecting plate is fixedly connected to the front sides of the two L-shaped support plates by bolts, and the rotating cylinder is fixedly connected to the middle position of the back surface of the connecting plate.

[0013] As a further solution of the present utility model, the cross-section of the bottom plate is in the shape of "丄".

[0014] As a further solution of the present utility model, there are two groups of product limiting plates, and the two groups of product limiting plates are symmetrically arranged on the upper sides of both sides of the bottom plate and are fixed by fixing seats.

[0015] The present utility model provides an assembly plate feeding machine, and the beneficial effects are as follows:

[0016] It is controlled by a PLC and sensors, and the control method is simple and reliable. The device adopts a cylinder connecting rod structure device, which is stable and reliable. The feeding speed of the assembly plate is fast, which liberates the labor force, reduces the use cost. At the same time, the overall feeding adopts automatic control, which improves the production efficiency and is fast and convenient to operate. Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0018] Figure 1 It is a structural schematic diagram of the present utility model.

[0019] Figure 2 It is a structural schematic diagram of the product sorting cylinder in the present utility model.

[0020] Figure 3 It is a structural schematic diagram of the feeding mechanism in the present utility model.

[0021] In the figure: 1, frame; 2, bottom plate; 3, product guiding and pressing block; 4, product limiting plate; 5, assembly plate; 6, product sorting cylinder; 7, feeding mechanism; 8, product blocking cylinder; 61, fixing plate; 62, pin; 71, feeding cylinder; 72, sorting ejector pin; 73, rotating cylinder; 74, discharging cylinder; 75, vacuum chuck. Detailed Embodiments

[0022] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.

[0023] See also Figure 1-3 An assembly plate feeding machine provided by an embodiment of the utility model includes a frame 1, a bottom plate 2 is fixedly connected to the top of the frame 1, a product limiting plate 4 and a product guiding block 3 are respectively fixed to the bottom plate 2, the product guiding block 3 is arranged between the two product limiting plates 4, a product dividing cylinder 6 is arranged on the bottom plate 2, and a pin 62 is fixedly connected to the lower side of the product dividing cylinder 6, a support frame is fixedly connected to the front side of the frame 1, and a feeding mechanism 7 is fixedly connected to the support frame.

[0024] The feeding mechanism 7 includes a feeding cylinder 71, a material handling ejector pin 72, a rotating cylinder 73, a discharging cylinder 74 and a vacuum suction cup 75. The rotating cylinder 73 is fixedly connected to the support frame. The output end of the rotating cylinder 73 is fixedly connected to the feeding cylinder 71 and the discharging cylinder 74 respectively. The material handling ejector pin 72 is fixedly connected to the hydraulic rod of the feeding cylinder 71, and the vacuum suction cup is fixedly connected to the hydraulic rod of the discharging cylinder 74. The material handling ejector pin 72 is located on the front side of the product dividing cylinder 6.

[0025] During the use of the utility model, the worker first puts the assembly plate 5 between the product limit plate 4 and the bottom plate 2, presses the equipment start switch, the PLC control terminal responds, and respectively controls the product material distribution cylinder 6, the product material blocking cylinder 8, the feeding cylinder 71, the rotating cylinder 73, the material discharge cylinder 74 and the vacuum suction cup 75 to operate. First, the feeding cylinder 71 operates to drive the material sorting ejector pin 72 to extend forward, and the material sorting action is performed first (the purpose is to ensure smooth product transportation). Then, the product material distribution cylinder 6 operates to drive the pin 62 to move downward. At this time, The frontmost assembly plate 5 is pulled out, and then the rotating cylinder 73 rotates and rotates 180°. At this time, the loading cylinder 71 and the discharging cylinder 74 exchange positions. After rotating to the right position, the discharging cylinder 74 and the vacuum suction cup 75 realize the action of picking up the material, and then the rotating cylinder 73 rotates 180° again, and finally discharges the material. The action is repeated in sequence. The whole action process can be performed in about 4 seconds. If the product is not sucked, the machine will receive a signal to perform the material picking action again until the product is sucked, thereby ensuring the accuracy of each discharge.

[0026] like Figure 1As shown in the figure, a product stop cylinder 8 is fixedly connected to the inner top end of the frame 1, and a stop frame is fixedly connected to the hydraulic rod of the product stop cylinder 8. The stop frame is arranged on the front side of the product limit plate 4. The cross-section of the stop frame is in the shape of a "mountain". By operating the product stop cylinder 8, the stop frame is driven to move up and down. When the stop frame moves upward, it blocks the assembly plate 5 to realize the function of stopping the material. When the stop plate moves downward, it is convenient to expose the assembly plate 5, so that the vacuum suction cup can adsorb and fix the assembly plate 5 and take the material.

[0027] As Figure 1 shown in the figure, a fixed plate 61 is fixedly connected to the front side of the bottom plate 2, and the product sorting cylinder 6 is fixedly connected to the front side of the fixed plate 61, which is convenient for fixing and supporting the product sorting cylinder 6.

[0028] As Figure 1 and Figure 2 shown in the figure, the support frame includes an L-shaped support plate and a connecting plate. The L-shaped support plates are symmetrically and fixedly connected to the front part of the upper side of the frame 1. The connecting plate is fixedly connected to the front sides of the two L-shaped support plates by bolts. The rotary cylinder 73 is fixedly connected to the middle position of the back surface of the connecting plate, realizing the support for the feeding mechanism 7.

[0029] As Figure 1 shown in the figure, the cross-section of the bottom plate 2 is in the shape of "丄". There are two groups of product limit plates 4, and the two groups of product limit plates 4 are symmetrically arranged on the upper sides of both left and right sides of the bottom plate 2 and are fixed by fixed seats, which is convenient for the bottom plate 2 and the product limit plates 4 to act together to limit and fix the assembly plate 5 and divide it into two layers in two columns.

[0030] The above are only the embodiments of the present application and are not used to limit the present application. For those skilled in the art, various changes and modifications can be made to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included within the scope of the claims of the present application.

Claims

1. An assembly board feeder, comprising a frame (1), characterized in that: The top end of the frame (1) is fixedly connected with a bottom plate (2). A product limiting plate (4) and a product guiding pressing block (3) are respectively fixed on the bottom plate (2). The product guiding pressing block (3) is arranged between the two product limiting plates (4). A product feeding cylinder (6) is arranged on the bottom plate (2), and a pin (62) is fixedly connected to the lower side of the product feeding cylinder (6). The front side of the frame (1) is fixedly connected with a support frame, and a feeding mechanism (7) is fixedly connected to the support frame. The feeding mechanism (7) includes a feeding cylinder (71), a sorting ejector pin (72), a rotary cylinder (73), a discharging cylinder (74) and a vacuum chuck (75). The rotary cylinder (73) is fixedly connected to the support frame. The output ends of the rotary cylinder (73) are respectively fixedly connected with the feeding cylinder (71) and the discharging cylinder (74). A sorting ejector pin (72) is fixedly connected to the hydraulic rod of the feeding cylinder (71), and a vacuum chuck (75) is fixedly connected to the hydraulic rod of the discharging cylinder (74). The sorting ejector pin (72) is located in front of the product feeding cylinder (6).

2. The assembly board feeding machine according to claim 1, characterized in that: A product blocking cylinder (8) is fixedly connected to the inner top end of the frame (1), and a blocking frame is fixedly connected to the hydraulic rod of the product blocking cylinder (8). The blocking frame is arranged in front of the product limiting plate (4).

3. The assembly board feeding machine according to claim 2, characterized in that: The cross section of the blocking frame is in the shape of a "mountain".

4. The assembly board feeding machine according to claim 1, characterized in that: A fixing plate (61) is fixedly connected to the front side of the bottom plate (2), and the product feeding cylinder (6) is fixedly connected to the front side of the fixing plate (61).

5. The assembly board feeding machine according to claim 1, characterized in that: The support frame includes an L-shaped support plate and a connecting plate. The L-shaped support plates are symmetrically and fixedly connected to the front part of the upper side of the frame (1). The connecting plate is fixedly connected to the front sides of the two L-shaped support plates by bolts. The rotary cylinder (73) is fixedly connected to the middle position of the back surface of the connecting plate.

6. The assembly board feeding machine according to claim 1, characterized in that: The cross section of the bottom plate (2) is in the shape of a "丄".

7. The assembly board feeding machine according to claim 6, characterized in that: There are two groups of product limiting plates (4), and the two groups of product limiting plates (4) are symmetrically arranged on the upper two sides of the bottom plate (2) from left to right and are fixed by fixing seats.