Zinc cylinder feeding machine with positioning structure

By designing a zinc cylinder loader with a positioning structure, using tracks and feeding rollers to position and feed the zinc cylinder, and scanning the light curtain plate to detect and adjust the direction of the zinc cylinder head, the problem that traditional loaders cannot position and feed multiple zinc cylinders in the same direction at the same time, significantly improving production efficiency.

CN222612237UActive Publication Date: 2025-03-14胡裕生
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Patent Information

Application Number
CN202421427139.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-03-14
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

Traditional loading machines lack positioning structures, and cannot locate and arrange the loading of multiple zinc cylinders at the same time, and cannot load the zinc cylinders with poles in the same direction, resulting in a decrease in production efficiency.

Method used

A zinc cylinder feeder with a positioning structure is designed, including a rail feeder body, a hopper, a fixed top seat, a mounting frame and a conveyor belt. By tilting the track loader body, the zinc cylinder rolls down by using gravity, and the positioning and the electrode direction detection and adjustment are performed using the feeding roller and the scanning light curtain plate to achieve accurate loading of the zinc cylinder.

Benefits of technology

It realizes the simultaneous positioning and arrangement of multiple zinc cylinders, and has the functions of polar detection and calibration, which improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of feeding machines, and relates to a zinc cylinder feeding machine with a positioning structure, which comprises a track feeding machine body, a hopper, a fixed top seat, a mounting frame and a conveying belt, a second driving motor is fixedly mounted at the outer side end of the fixed top seat, a driving lead screw is fixedly mounted at the output end of the second driving motor, the driving lead screw is rotationally mounted in the fixed top seat and is in threaded connection with the sliding block, an electric telescopic rod is fixedly mounted at the bottom of the sliding block, and a gear rotating seat is fixedly mounted at the movable end of the electric telescopic rod; a pneumatic clamp is rotatably mounted at the bottom of the gear rotating seat, an air pump is fixedly mounted at the top of the fixed top seat, an air pipe fixedly communicates between the air pump and the pneumatic clamp, and a scanning light curtain plate is fixedly mounted on the fixed top seat; the feeding machine is used for feeding the zinc barrels in the battery production process, can position, arrange and feed the multiple zinc barrels at the same time, further has the pole head detection and correction functions, and improves the production efficiency.
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Description

Technical Field

[0001] The utility model belongs to the technical field of feeders, and in particular relates to a zinc drum feeder with a positioning structure. Background Art

[0002] The zinc cylinder is the negative electrode of the dry cell, also known as the cathode. The zinc in the dry cell is relatively pure, and when it reacts with the electrolyte, it releases electrons to form an electric current. Since zinc is relatively soft, it must be placed in a strong container, which is the zinc cylinder. The zinc cylinder can not only prevent zinc from being corroded and brittle, but also play a mechanical protection role to ensure that the battery will not be damaged by external factors.

[0003] During the battery production process, a loader is required to load zinc cylinders. Traditional loaders do not have a positioning structure and are unable to simultaneously position and arrange multiple zinc cylinders for loading. They are also unable to load zinc cylinders with poles in the same direction, resulting in reduced production efficiency. Utility Model Content

[0004] In order to solve the technical problem that the zinc cylinders need to be loaded by a loading machine in the above-mentioned battery production process, the traditional loading machine does not have a positioning structure, cannot simultaneously position multiple zinc cylinders for loading, and cannot load the zinc cylinders with poles in the same direction, resulting in reduced production efficiency, the utility model provides the following technical solutions:

[0005] The utility model relates to a zinc drum feeder with a positioning structure, comprising a track feeder body, a hopper, a fixed top seat, a mounting frame and a conveyor belt, wherein the track feeder body is inclined and a plurality of track plates are fixedly welded to the bottom of the track feeder body;

[0006] The fixed top seat is fixedly installed on the top of the discharge end of the track feeder body, a slider is slidably installed on the top of the fixed top seat, a second drive motor is fixedly installed on the outer end of the fixed top seat and a drive screw is fixedly installed on the output end of the second drive motor, the drive screw is rotatably installed in the fixed top seat and is threadedly connected with the slider, an electric telescopic rod is fixedly installed on the bottom of the slider and a gear rotating seat is fixedly installed on the movable end of the electric telescopic rod, a pneumatic clamp is rotatably installed on the bottom of the gear rotating seat, an air pump is fixedly installed on the top of the fixed top seat and an air pipe is fixedly connected between the air pump and the pneumatic clamp, and a scanning light curtain plate is fixedly installed on the fixed top seat.

[0007] As a preferred technical solution of the utility model, a material-pickup roller is rotatably installed between the two side walls of the track feeder body, a first drive motor is fixedly installed on one side end of the track feeder body and the output end of the first drive motor is fixedly connected to the material-pickup roller.

[0008] As a preferred technical solution of the utility model, a plurality of paddles are provided in an equidistant circular array on the paddle roller, and the paddles are made of soft rubber material.

[0009] As a preferred technical solution of the utility model, the bottom of the hopper is fixedly connected to a discharge pipe, and the hopper is fixedly installed in the track feeder body through the discharge pipe.

[0010] As a preferred technical solution of the utility model, two mounting brackets are provided and are respectively fixedly installed on both sides of the discharge end of the track feeder body, and a feeding roller is rotatably installed between the two mounting brackets. A third drive motor is fixedly installed on the outer end of one of the mounting brackets and the output end of the third drive motor is fixedly connected to the feeding roller, and a plurality of storage holes are opened on the feeding roller in an equidistant circular array.

[0011] As a preferred technical solution of the utility model, the diameter of the plurality of material storage holes is the same as the distance between the two track plates.

[0012] As a preferred technical solution of the utility model, a plurality of position-limiting material holes are provided on the belt body of the conveyor belt, and the plurality of position-limiting material holes correspond to the positions of the plurality of material storage holes.

[0013] The beneficial effects achieved by the utility model are:

[0014] As the track feeder body is tilted, gravity is used to roll the zinc drum down. During the descent, the first drive motor drives the shifting plate to rotate in the opposite direction of the zinc drum's fall, and the zinc drum in the falling process can be shifted into the track plate.

[0015] The direction of the zinc cylinder pole head is detected by scanning the light curtain plate. If there is a zinc cylinder facing the opposite direction, the second drive motor drives the slider to move horizontally to the top of the corresponding zinc cylinder. At the same time, the electric telescopic rod extends to push the pneumatic clamp down, and the air pump is used to clamp the corresponding zinc cylinder. The built-in motor in the gear rotating seat is then turned to achieve the purpose of adjusting the direction of the zinc cylinder pole head.

[0016] The third driving motor drives the feeding roller to rotate, and the zinc cylinders in the storage holes fall in rows and are placed vertically through the limiting holes on the conveyor belt for feeding. In summary, this feeding machine is used for feeding zinc cylinders in the battery production process, and can position, arrange and feed multiple zinc cylinders at the same time. It also has pole head detection and correction functions, which improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1This is a structural schematic diagram of a zinc drum feeder with a positioning structure of the utility model;

[0019] Figure 2 This is a structural schematic diagram of a track feeder body in a zinc drum feeder with a positioning structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of a fixed top seat in a zinc drum feeder with a positioning structure in the utility model. Figure 1 ;

[0021] Figure 4 This is a schematic diagram of the structure of a fixed top seat in a zinc drum feeder with a positioning structure in the utility model. Figure 2 ;

[0022] Figure 5 The utility model is a structural schematic diagram of a mounting frame in a zinc drum feeding machine with a positioning structure.

[0023] In the figure: 1. Track feeder body; 101. Track plate; 102. Feeding roller; 103. First drive motor; 2. Hopper; 3. Fixed top seat; 301. Sliding block; 302. Second drive motor; 303. Drive screw; 304. Electric telescopic rod; 305. Gear rotating seat; 306. Pneumatic clamp; 307. Air pump; 308. Air pipe; 309. Scanning light curtain plate; 4. Mounting frame; 401. Feeding roller; 402. Third drive motor; 403. Storage hole; 5. Conveyor belt. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example: Figure 1-5 As shown, a zinc drum feeder with a positioning structure includes a track feeder body 1, a hopper 2, a fixed top seat 3, a mounting frame 4 and a conveyor belt 5. The track feeder body 1 is inclined and a plurality of track plates 101 are fixedly welded to the bottom of the track feeder body 1;

[0026] The fixed top seat 3 is fixedly installed on the top of the discharge end of the track feeder body 1, a slider 301 is slidably installed on the top of the fixed top seat 3, a second drive motor 302 is fixedly installed on the outer end of the fixed top seat 3, and a drive screw 303 is fixedly installed on the output end of the second drive motor 302, the drive screw 303 is rotatably installed in the fixed top seat 3 and is threadedly connected with the slider 301, an electric telescopic rod 304 is fixedly installed on the bottom of the slider 301, and a gear rotating seat 305 is fixedly installed on the movable end of the electric telescopic rod 304, a pneumatic clamp 306 is rotatably installed on the bottom of the gear rotating seat 305, and an air pump 307 is fixedly installed on the top of the fixed top seat 3 An air pipe 308 is fixedly connected between the air pump 307 and the pneumatic clamp 306, and a scanning light curtain plate 309 is fixedly installed on the fixed top seat 3. When in use, the direction of the zinc cylinder pole head is detected by the scanning light curtain plate 309. If there is a zinc cylinder facing in the opposite direction, the second drive motor 302 drives the drive screw 303 to rotate, and the rotation of the drive screw 303 drives the slider 301 to move horizontally to the top of the corresponding zinc cylinder. At the same time, the electric telescopic rod 304 extends, pushing the pneumatic clamp 306 to descend, and using the air pump 307 to clamp the corresponding zinc cylinder, and then turning through the built-in motor in the gear rotating seat 305 to achieve the purpose of adjusting the direction of the zinc cylinder pole head.

[0027] A material dispensing roller 102 is rotatably installed between the two side walls inside the track feeder body 1, and a first drive motor 103 is fixedly installed on one side end of the track feeder body 1, and the output end of the first drive motor 103 is fixedly connected to the material dispensing roller 102. When in use, the first drive motor 103 drives the material dispensing roller 102 to rotate, and the rotation of the material dispensing roller 102 drives the dispensing plate to rotate in the opposite direction of the falling zinc drum, so that the zinc drum in the falling process can be dispensing into the track plate 101.

[0028] The bottom of the hopper 2 is fixedly connected with a discharge pipe and the hopper 2 is fixedly installed in the track feeder body 1 through the discharge pipe. When in use, the zinc cylinder is thrown into the hopper 2, and the zinc cylinder in the hopper 2 falls onto the track feeder body 1 through the discharge pipe. The zinc cylinder can be placed therein by setting multiple track plates 101 to achieve the purpose of positioning.

[0029] Two mounting frames 4 are provided and are respectively fixedly installed on both sides of the discharge end of the track feeder body 1, and a feeding roller 401 is rotatably installed between the two mounting frames 4. A third drive motor 402 is fixedly installed on the outer end of one of the mounting frames 4, and the output end of the third drive motor 402 is fixedly connected to the feeding roller 401, and a plurality of storage holes 403 are opened in an equidistant circular array on the feeding roller 401. The diameter of the plurality of storage holes 403 is the same as the spacing between the two track plates 101. When in use, the zinc cylinder in the track plate 101 can accurately fall into the storage hole 403, and the driving motor drives the feeding roller 401 to rotate, and the zinc cylinders in the storage holes 403 fall down in rows for loading, thereby improving production efficiency.

[0030] The belt body of the conveyor belt 5 is provided with a plurality of limiting material holes, and the positions of the plurality of limiting material holes correspond to the plurality of storage holes 403 . When in use, the rows of zinc drums fall into the limiting material holes on the conveyor belt 5 and are placed vertically.

[0031] Specifically, when the utility model is used, the zinc drum is thrown into the hopper 2, and the zinc drum in the hopper 2 falls onto the track feeder body 1 through the material pipe. Since the track feeder body 1 is tilted, the zinc drum rolls down by gravity. During the descent, the first drive motor 103 drives the material-pickup roller 102 to rotate, and the rotation of the material-pickup roller 102 drives the paddle plate to rotate in the opposite direction of the zinc drum's fall, so that the zinc drum in the falling process can be pushed into the track plate 101. The zinc drum between the track plates 101 continues to descend, and the direction of the zinc drum pole head is detected by the scanning light curtain plate 309. If there is a zinc drum facing the opposite direction, the second drive motor 302 drives the drive motor 303 to rotate. The movable lead screw 303 rotates, driving the lead screw 303 to rotate and drive the slider 301 to move horizontally to the top of the corresponding zinc cylinder. At the same time, the electric telescopic rod 304 extends, pushing the pneumatic clamp 306 to descend, and using the air pump 307 to clamp the corresponding zinc cylinder. The built-in motor in the gear rotating seat 305 is turned to achieve the purpose of adjusting the direction of the zinc cylinder head. After the adjustment is completed, the zinc cylinder continues to descend and falls into the storage hole 403 on the feeding roller 401. The third drive motor 402 drives the feeding roller 401 to rotate, and the zinc cylinders in the storage hole 403 fall in rows to the limit holes on the conveyor belt 5, and the material is transmitted through the conveyor belt 5.

[0032] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0033] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.

[0034] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A zinc drum feeder with a positioning structure, comprising a track feeder body (1), a hopper (2), a fixed top seat (3), a mounting frame (4) and a conveyor belt (5), characterized in that: The track feeder body (1) is inclined and a plurality of track plates (101) are fixedly welded to the bottom of the track feeder body (1); The fixed top seat (3) is fixedly mounted on the top of the discharge end of the track feeder body (1); a slider (301) is slidably mounted on the top of the fixed top seat ((3)); a second drive motor (302) is fixedly mounted on the outer end of the fixed top seat (3) and a drive screw (303) is fixedly mounted on the output end of the second drive motor (302); the drive screw (303) is rotatably mounted in the fixed top seat (3) and is threadedly connected to the slider (301); the slider (30 1) An electric telescopic rod (304) is fixedly installed at the bottom and a gear rotating seat (305) is fixedly installed at the movable end of the electric telescopic rod (304); a pneumatic clamp (306) is rotatably installed at the bottom of the gear rotating seat (305); an air pump (307) is fixedly installed at the top of the fixed top seat (3) and an air pipe (308) is fixedly connected between the air pump (307) and the pneumatic clamp (306); and a scanning light curtain plate (309) is fixedly installed on the fixed top seat (3).

2. The zinc drum feeder with a positioning structure according to claim 1, characterized in that: A material-discharging roller (102) is rotatably mounted between the inner side walls of the track feeder body (1), a first drive motor (103) is fixedly mounted on one side end of the track feeder body (1), and an output end of the first drive motor (103) is fixedly connected to the material-discharging roller (102).

3. The zinc drum feeder with a positioning structure according to claim 2, characterized in that: The material-moving roller (102) is provided with a plurality of shifting plates in an equidistant circular array, and the shifting plates are made of soft rubber material.

4. The zinc drum feeder with a positioning structure according to claim 1, characterized in that: The bottom of the hopper (2) is fixedly connected to a feeding pipe, and the hopper (2) is fixedly installed in the track feeder body (1) via the feeding pipe.

5. The zinc drum loading machine with a positioning structure according to claim 1, characterized in that: The mounting frames (4) are provided with two and are respectively fixedly mounted on both sides of the discharge end of the track feeder body (1); a feeding roller (401) is rotatably mounted between the two mounting frames (4); a third drive motor (402) is fixedly mounted on the outer end of one of the mounting frames (4); and the output end of the third drive motor (402) is fixedly connected to the feeding roller (401); and a plurality of material storage holes (403) are provided on the feeding roller (401) in an equidistant circular array.

6. The zinc drum loading machine with a positioning structure according to claim 5, characterized in that: The diameter of the plurality of material storage holes (403) is the same as the distance between the two track plates (101).

7. The zinc drum loading machine with a positioning structure according to claim 6, characterized in that: The belt body of the conveyor belt (5) is provided with a plurality of position-limiting material holes, and the positions of the plurality of position-limiting material holes correspond to the plurality of material storage holes (403).