Feeding device of baking tunnel furnace
By designing an automated feeding device for tunnel furnaces, and using lifting and pushing mechanisms to achieve automated feeding, the problems of feeding pollution and uneven spacing in the prior art are solved, and the baking quality is improved.
Patent Information
- Application Number
- CN202420831874.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-22
AI Technical Summary
In the process of baking and loading of tunnel furnaces for electronic products, pollution is easily caused in the prior art, and the loading intervals are uneven, which affects the baking quality.
A baking tunnel furnace loading device is designed, using a lifting mechanism and a pushing mechanism to drive the placement plate to lift and lower through a motor drive threaded rod, and laser transmission is used to control the rotation of the push plate to achieve automatic loading.
Automatic feeding is realized, ensuring uniform feeding intervals, avoiding electronic product pollution, and improving baking quality.
Smart Images

Figure CN222612270U_ABST
Abstract
Description
Technical Field
[0001] The utility model specifically relates to the field of electronic processing, in particular to a feeding device for a baking tunnel furnace. Background Art
[0002] Tunnel oven is a tunnel-type mechanical equipment that bakes food through heat conduction, convection and radiation. The oven body is usually very long, with a minimum length of 6 meters and a maximum length of 60 to 80 meters. The baking chamber is a narrow tunnel with a width of 80 cm to 140 cm. There is a continuously operating conveying system in the tunnel. When the food is baked, the food moves relative to the electric heating element or direct-fired combustion rod through the conveying chain plate, steel belt or mesh belt, thereby completing the work of uniform baking and conveying. This type of oven can be produced continuously, with high production efficiency, labor saving and stable baking quality.
[0003] In the field of electronic processing, manual operation is often required when electronic products are loaded into a tunnel furnace for baking. On the one hand, the electronic products are easily touched during the loading process, causing contamination to the electronic products. On the other hand, the electronic products are placed at uneven intervals during loading, which affects the removal of the materials after baking.
[0004] Therefore, we propose a baking tunnel furnace feeding device to solve the above problems. Utility Model Content
[0005] The utility model aims to solve the problems of easy pollution and uneven feeding intervals when feeding electronic products in the prior art, and proposes a feeding device for a baking tunnel furnace.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A feeding device for a baking tunnel furnace comprises a bottom plate, the upper end of the bottom plate is fixedly connected to two vertical plates, the rear ends of the two vertical plates are fixedly connected to baffles, a placement plate is slidably connected between the two vertical plates, a lifting mechanism for lifting the placement plate is provided on the two vertical plates, a material tray is placed on the placement plate, and a pushing mechanism for pushing the material tray is provided on both of the two vertical plates.
[0008] Preferably, the lifting mechanism includes two grooves respectively arranged on the opposite side walls of the two vertical plates, and threaded rods are rotatably connected in the two grooves. A cavity is provided in the base plate, and the lower ends of the four threaded rods are rotatably passed through the vertical plate and the base plate and are rotatably connected to the inner side walls of the cavity. The four threaded rods are transmission-connected by a transmission mechanism, and a first motor is fixedly connected to the upper end of the base plate. The driving shaft of the first motor is rotationally passed through the base plate and is rotationally connected to the inner side walls of the cavity. The driving shaft of the first motor is transmission-connected to one of the threaded rods through a gear set, and threaded blocks are threadedly sleeved on the outside of the four threaded rods, and the four threaded blocks are fixedly connected to the placement plate.
[0009] Preferably, the transmission mechanism comprises four pulleys, the four pulleys are coaxially fixedly connected to four threaded rods respectively, and the four pulleys are connected through a synchronous belt transmission.
[0010] Preferably, the gear set comprises a first gear and a second gear meshing with each other, the first gear is coaxially fixedly connected to the driving shaft of the first motor, and the second gear is coaxially fixedly connected to the threaded rod.
[0011] Preferably, the pushing mechanism includes a slot arranged on the vertical plate, a turntable is rotatably connected in the slot, two push plates are fixedly connected outside the turntable, a laser generator and a laser receiver are embedded in the turntable, a second motor is fixedly connected to the upper end of the vertical plate, and the driving shaft of the second motor rotates through the vertical plate and is coaxially fixedly connected to the turntable.
[0012] Preferably, the two push plates are symmetrically distributed on both sides of the turntable, the laser generator and the laser receiver are symmetrically distributed on both sides of the turntable, and the two push plates, the laser generator and the laser receiver are distributed on the turntable in a ring array.
[0013] Preferably, the material tray includes a tray body, the upper end surface of the tray body is provided with a plurality of placement grooves, the left and right ends of the tray body are fixedly connected with support plates, the upper end of the support plate is equipped with a plurality of rolling balls, and the lower end of the support plate is provided with a slot matching the rolling balls.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] By setting a lifting mechanism and a pushing mechanism, the four threaded rods are driven to rotate by the first motor, and the four threaded rods drive the placement plate to lift and lower through four threaded blocks, and the placement plate drives the material tray to lift and lower. When the uppermost material tray rises to the push plate position, the transmission between the laser receiver and the laser generator is blocked. At this time, the first motor stops and the second motor drives. The driving shafts of the two second motors respectively drive the two turntables to rotate in opposite directions. The turntable drives the push plate to rotate, and the push plate pushes the material tray onto the tunnel furnace. At this time, the transmission between the laser receiver and the laser generator is connected, the second motor stops, and the first motor continues to drive, so that the tunnel furnace can be automatically fed with materials, the feeding intervals are uniform, and no pollution is caused to electronic products during feeding.
[0016] The utility model can automatically load materials into the tunnel furnace, the loading intervals are uniform, and no pollution is caused to electronic products during loading. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a front structural perspective view of a feeding device for a baking tunnel furnace proposed by the utility model;
[0018] Figure 2 This is a top structural perspective view of a feeding device for a baking tunnel furnace proposed by the utility model;
[0019] Figure 3 This is a structural perspective view of a bottom plate in a feeding device of a baking tunnel furnace proposed by the utility model;
[0020] Figure 4 This is a structural stereogram of a material tray in a feeding device of a baking tunnel furnace proposed by the utility model;
[0021] Figure 5 The utility model is a schematic diagram of the upward structure of a material tray in a feeding device of a baking tunnel furnace proposed by the utility model.
[0022] In the figure: 1 bottom plate, 2 vertical plate, 3 baffle plate, 4 placement plate, 5 lifting mechanism, 6 material tray, 7 pushing mechanism, 8 groove, 9 threaded rod, 10 cavity, 11 transmission mechanism, 12 first motor, 13 gear set, 14 threaded block, 15 pulley, 16 first gear, 17 second gear, 18 slot, 19 turntable, 20 push plate, 21 laser generator, 22 laser receiver, 23 second motor, 24 tray body, 25 placement slot, 26 support plate, 27 rolling ball, 28 slot. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0024] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0025] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0026] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0028] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0029] Reference Figure 1-5 A feeding device for a baking tunnel furnace comprises a bottom plate 1, two vertical plates 2 are fixedly connected to the upper end of the bottom plate 1, baffles 3 are fixedly connected to the rear ends of the two vertical plates 2, a placement plate 4 is slidably connected between the two vertical plates 2, and a lifting mechanism 5 for lifting the placement plate 4 is provided on the two vertical plates 2. Specifically, the lifting mechanism 5 comprises two grooves 8 respectively arranged on the opposite side walls of the two vertical plates 2, threaded rods 9 are rotatably connected in the two grooves 8, a cavity 10 is provided in the bottom plate 1, and the lower ends of the four threaded rods 9 are rotatably penetrated through the vertical plates 2 The bottom plate 1 is rotationally connected to the inner wall of the cavity 10, and the four threaded rods 9 are connected through a transmission mechanism 11. It is worth mentioning that the transmission mechanism 11 includes four pulleys 15, and the four pulleys 15 are coaxially fixedly connected to the four threaded rods 9 respectively, and the four pulleys 15 are connected through a synchronous belt transmission. The upper end of the bottom plate 1 is fixedly connected to a first motor 12. It should be noted that the first motor 12 can adopt a micro stepper motor of model HT57, and is electrically connected to an external power supply. It is a prior art and will not be described in detail.
[0030] In the utility model, the driving shaft of the first motor 12 rotates and passes through the bottom plate 1 and is rotationally connected to the inner wall of the cavity 10. The driving shaft of the first motor 12 is connected to one of the threaded rods 9 through a gear set 13. It should be noted that the gear set 13 includes a first gear 16 and a second gear 17 that are meshed with each other. The first gear 16 is coaxially fixedly connected to the driving shaft of the first motor 12, and the second gear 17 is coaxially fixedly connected to the threaded rod 9. The four threaded rods 9 are all threadedly sleeved with threaded blocks 14. The four threaded blocks 14 are all fixedly connected to the placement plate 4. A material tray 6 is placed on the placement plate 4. It should be noted that the material tray 6 includes a tray body 24, and a plurality of placement grooves 25 are provided on the upper end surface of the tray body 24. The left and right ends of the tray body 24 are fixedly connected with support plates 26.
[0031] In the utility model, a plurality of rolling balls 27 are installed on the upper end of the support plate 26, and a slot 28 matching the rolling balls 27 is provided at the lower end of the support plate 26. A pushing mechanism 7 for pushing the material tray 6 is provided on both vertical plates 2. Further, the pushing mechanism 7 includes a slot 18 provided on the vertical plate 2, a turntable 19 is rotatably connected in the slot 18, and two push plates 20 are fixedly connected to the turntable 19. It should be noted that the two push plates 20 are symmetrically distributed on both sides of the turntable 19, and the laser generator 21 and the laser receiver 22 are connected to the turntable 19. Symmetrically distributed on both sides of the turntable 19, the two push plates 20 and the laser generator 21 and the laser receiver 22 are distributed in a ring array on the turntable 19. The turntable 19 is embedded with the laser generator 21 and the laser receiver 22. The upper end of the vertical plate 2 is fixedly connected to the second motor 23. It should be noted that the second motor 23 can adopt a stepper motor of model PLX, and it is electrically connected to an external power supply. It is a prior art and will not be described in detail. The driving shaft of the second motor 23 rotates through the vertical plate 2 and is coaxially fixedly connected to the turntable 19.
[0032] In the utility model, the four threaded rods 9 are driven to rotate by the first motor 12, and the four threaded rods 9 drive the placement plate 4 to rise and fall through the four threaded blocks 14, and the placement plate 4 drives the material tray 6 to rise and fall. When the uppermost material tray 6 rises to the position of the push plate 20, the transmission between the laser receiver 22 and the laser generator 21 is blocked. At this time, the first motor 12 stops, and the second motor 23 drives. The driving shafts of the two second motors 23 respectively drive the two turntables 19 to rotate in the opposite direction. The turntable 19 drives the push plate 20 to rotate, and the push plate 20 pushes the material tray 6 onto the tunnel furnace. At this time, the transmission between the laser receiver 22 and the laser generator 21 is connected, the second motor 23 stops, and the first motor 12 continues to drive, so that the tunnel furnace can be automatically loaded.
[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A feeding device for a baking tunnel furnace, characterized in that: The invention comprises a bottom plate (1), the upper end of the bottom plate (1) is fixedly connected to two vertical plates (2), the rear ends of the two vertical plates (2) are fixedly connected to baffles (3), a placement plate (4) is slidably connected between the two vertical plates (2), a lifting mechanism (5) for lifting the placement plate (4) is provided on the two vertical plates (2), a material tray (6) is placed on the placement plate (4), and a pushing mechanism (7) for pushing the material tray (6) is provided on both the two vertical plates (2).
2. A baking tunnel furnace feeding device according to claim 1, characterized in that: The lifting mechanism (5) comprises two grooves (8) respectively arranged on opposite side walls of the two vertical plates (2), and threaded rods (9) are rotatably connected in the two grooves (8). A cavity (10) is provided in the base plate (1), and the lower ends of the four threaded rods (9) are rotatably penetrated through the vertical plate (2) and the base plate (1) and are rotatably connected to the inner wall of the cavity (10). The four threaded rods (9) are transmission-connected through a transmission mechanism (11). The upper end of the base plate (1) is fixedly connected with a first motor (12), and the driving shaft of the first motor (12) is rotationally penetrated through the base plate (1) and is rotatably connected to the inner wall of the cavity (10). The driving shaft of the first motor (12) is transmission-connected to one of the threaded rods (9) through a gear set (13). The outer surfaces of the four threaded rods (9) are threadedly sleeved with threaded blocks (14), and the four threaded blocks (14) are fixedly connected to the placement plate (4).
3. A baking tunnel furnace feeding device as claimed in claim 2, characterized in that: The transmission mechanism (11) comprises four pulleys (15), the four pulleys (15) are respectively coaxially fixedly connected to four threaded rods (9), and the four pulleys (15) are connected to each other through a synchronous belt transmission.
4. A baking tunnel furnace feeding device as claimed in claim 2, characterized in that: The gear set (13) comprises a first gear (16) and a second gear (17) meshing with each other, the first gear (16) being coaxially fixedly connected to the drive shaft of the first motor (12), and the second gear (17) being coaxially fixedly connected to the threaded rod (9).
5. A baking tunnel furnace feeding device according to claim 1, characterized in that: The pushing mechanism (7) comprises a slot (18) arranged on the vertical plate (2), a turntable (19) is rotatably connected inside the slot (18), two push plates (20) are fixedly connected outside the turntable (19), a laser generator (21) and a laser receiver (22) are embedded in the turntable (19), a second motor (23) is fixedly connected to the upper end of the vertical plate (2), and a driving shaft of the second motor (23) rotates through the vertical plate (2) and is coaxially fixedly connected to the turntable (19).
6. A baking tunnel furnace feeding device as claimed in claim 5, characterized in that: The two push plates (20) are symmetrically distributed on both sides of the turntable (19), the laser generator (21) and the laser receiver (22) are symmetrically distributed on both sides of the turntable (19), and the two push plates (20) and the laser generator (21) and the laser receiver (22) are distributed on the turntable (19) in a ring array.
7. A baking tunnel furnace feeding device according to claim 1, characterized in that: The material tray (6) comprises a tray body (24), the upper end surface of the tray body (24) is provided with a plurality of placement grooves (25), the left and right ends of the tray body (24) are fixedly connected with support plates (26), the upper end of the support plate (26) is provided with a plurality of rolling balls (27), and the lower end of the support plate (26) is provided with a clamping groove (28) matching the rolling balls (27).