Movable adjustable roller system device

By designing a mobile adjustable roller system in the small wide foil growing machine system, the foil surface shaking and tension jumping caused by unstable transmission is solved, and the equipment stability and product quality are improved.

CN222612516UActive Publication Date: 2025-03-14JIUJIANG TELFORD ELECTRONICS MATERIAL CO LTD
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Patent Information

Application Number
CN202421275430.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-14
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

In the small wide foil growing machine system, the lack of transition rollers leads to transmission instability, foil surface shaking and tension jumping, affecting product quality, and increasing labor costs and production risks.

Method used

A mobile adjustable roller system device is designed, including reinforced beams, upper and lower rotating arms, movable pin support holes, device fixing plates, support back plates, support seat bodies and transition roller support seats. These components are formed to form an adjustable frame structure, and the transition rollers are installed and product jitter is reduced by adjusting devices.

Benefits of technology

The device can adjust the level and spacing online, reduce product jitter, improve equipment stability, reduce labor costs, and improve finished product yield.

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Abstract

The utility model discloses a movable adjustable roller system device which comprises a reinforcing cross beam, the two ends of the reinforcing cross beam are connected to the inner sides of an upper rotating arm and a lower rotating arm, the tail ends of the upper rotating arm and the lower rotating arm are provided with upper and lower movable pin supporting holes, and movable pins penetrate through the upper and lower movable pin supporting holes to be connected with a device fixing plate. A supporting back plate is connected to the inner side of the device fixing plate in a welded mode. Supporting base bodies are installed at the two ends, close to the device fixing plate, of the top of the supporting back plate, transition roller supporting bases are connected with the supporting base bodies through screws, and transition rollers are arranged in semicircular grooves formed in the transition roller supporting bases. The roll system can be adjusted on line, the product appearance problems of creases and the like caused by unstable vibration tension of a foil surface in the product production process are solved, and a great improvement is made for reducing the poor appearance of a crude foil system product.
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Description

Technical Field

[0001] The utility model relates to a coiling tension system of a raw foil machine, in particular to a movable adjustable roller system device. Background Art

[0002] The peeling roller and tension roller of the foil machine play the role of product support and transmission in the foil machine system. When producing wide-width products, the transition roller can reduce the jitter phenomenon in the production process of the product, maintain the stable tension and ensure the appearance quality of the product. In the small-width system, the equipment manufacturer will save the transition roller device considering the cost and space factors. However, for the current market customers' requirements for stable quality, the previous structural operation will lead to unstable transmission of the foil machine. It is necessary to have both active operation space and stability of the product production process. The foil machine is in continuous production for 24 hours, and it is difficult to ensure the interference factors in the process, which will cause the foil surface to shake and the tension to jump, thus affecting the quality of the foil surface. The higher the risk of production instability in the continuous operation of the equipment, the higher the labor cost consumed, and the yield of the finished product will also decrease. Therefore, it is urgent to reduce the appearance of the product and improve the stability of the equipment. Utility Model Content

[0003] In view of the above technical problems in the related art, the utility model proposes a movable adjustable roller device, which can solve the above problems.

[0004] In order to achieve the above technical purpose, the technical solution of the utility model is implemented as follows:

[0005] A movable adjustable roller system device comprises a reinforcing beam, both ends of which are connected to the inner sides of upper and lower rotating arms, the ends of the upper and lower rotating arms are provided with upper and lower movable pin support holes, the movable pins pass through the upper and lower movable pin support holes to connect the device fixing plates, the two reinforcing beams, the upper and lower rotating arms and the two device fixing plates constitute the frame structure of the adjustable roller system device; a supporting back plate is welded to the inner sides of the two device fixing plates; support seats are installed at both ends of the top of the support back plate close to the device fixing plates, a transition roller support seat is connected to the support seat body by screws, and the transition roller is placed in a semicircular groove provided on the transition roller support seat.

[0006] Furthermore, the support seat body is a slide rail structure with a hollow interior, and the support seat body is fixed to the support back plate by fixing bolts during installation.

[0007] Furthermore, a left fixing adjustment bolt and a right fixing adjustment bolt are provided on both sides of the support seat body, and the left fixing adjustment bolt and the right fixing adjustment bolt are fixed to the upper surface of the support seat body by bolts.

[0008] Furthermore, the support seat body is connected with up and down adjustment fixing seats on both sides of the slide rails close to the bottom of the support back plate.

[0009] Furthermore, bearing cover plates are connected to both ends of the transition roller.

[0010] Beneficial effects:

[0011] 1. The movable adjustable roller system device of the utility model can reduce the problem of product shaking;

[0012] 2. The movable adjustable roller control device of the utility model meets the equipment operation structure, and the added device does not interfere with the original system;

[0013] 3. The movable adjustable roller system device of the utility model can adjust the level and spacing online to reduce the interference of the level on the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. The present invention will be further described in detail below based on the drawings.

[0015] Figure 1 It is a structural schematic diagram of a movable adjustable roller system device;

[0016] Figure 2 It is a schematic diagram of the local structure of the movable adjustable roller system;

[0017] Figure 3 It is a schematic diagram of the lifting of the movable adjustable roller system.

[0018] The markings in the figure are as follows: 1. Peeling roller support seat; 2. Product foil peeling roller; 3. Reinforcement beam; 4. Up and down rotating arms; 5. Up and down movable pin support holes; 6. Device fixing plate; 7. Up and down adjustable base; 8. Front and rear adjustable base; 8-1. Fixed adjustment bolt left; 8-2. Fixed adjustment bolt right; 9. Transition roller; 10. Transition roller support; 10-1. Transition roller support seat; 10-2. Support seat body; 10-3. Support back plate; 10-4. Fixing bolt; 11. Bearing cover plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.

[0020] according to Figure 1 and Figure 2 A movable adjustable roller system device is shown, comprising a reinforcing beam 3, both ends of which are connected to the inner side of an upper and lower rotating arm 4, and the ends of the upper and lower rotating arms 4 are provided with upper and lower movable pin support holes 5, and the movable pins pass through the upper and lower movable pin support holes 5 to connect the device fixing plate 6, and the two reinforcing beams 3, the upper and lower rotating arms 4 and the two device fixing plates 6 constitute the frame structure of the adjustable roller system device; a supporting back plate 10-3 is welded to the inner side of the two device fixing plates 6; a supporting seat body 10-2 is installed at both ends of the top of the supporting back plate 10-3 near the device fixing plate 6, and a transition roller support seat 10-1 is connected to the support seat body 10-2 by screws, and a transition roller 9 is placed in a semicircular groove provided on the transition roller support seat 10-1.

[0021] Figure 1 The product stripping roller 2 and the stripping roller support seat 1 of the raw foil machine are also included. The stripping roller support seat 1 is made of stainless steel, the supporting roller system rotates, and is resistant to acidic environment; the two ends of the reinforcing crossbeam 3 are connected to the inner side of the upper and lower rotating arms 4, and the rotating arms 4 can support the product stripping roller 2 and rotate through the movable pin. The movable pin is the lifting support point of the rotating arm 4, which can ensure smooth lifting and lowering without obstruction. The fixed plate 6 supports the frame structure of the entire device and plays a fixing role. The transition roller support 10 and the transition roller 9 can play a role in product transition, which can reduce the horizontal distance of the foil surface, compress the product transmission distance, reduce product bounce and reduce horizontal vibration.

[0022] The support seat body 10-2 is a hollow slide rail structure. The support seat body 10-2 is fixed to the support back plate 10-3 by fixing bolts 10-4 during installation. The support seat body 10-2 is provided with a left fixing adjustment bolt 8-1 and a right fixing adjustment bolt 8-2 on both sides. The left fixing adjustment bolt 8-1 and the right fixing adjustment bolt 8-2 are fixed to the upper surface of the support seat body 10-2 by bolts. Figure 2 As shown, the adjustable roller system device of the utility model is directly installed on the rear side of the stripping roller at the end of the trough body, fixed on the equipment frame, fixed by back plate welding, and fixed with bolts after opening holes to support the overall weight; the fixed adjustment bolts are symmetrically installed to play the role of adjusting the roller system front and back, ensuring that the spacing between the roller systems is equal; the upper and lower adjustable bases 7 can adjust the horizontal direction of the roller system.

[0023] The above-mentioned support seat body 10-2 is connected to the upper and lower adjustment fixing seats 7 on both sides of the slide rails close to the support back plate 10-3 below.

[0024] The two ends of the transition roller 9 are connected with bearing cover plates 11. Bearings are fixed at both ends of the transition roller, and bearing cover plates are installed on the outside of the bearings. The bearing cover plates can protect and support the bearings, and prevent dust, moisture and other impurities from entering the bearings, so as to extend the service life of the bearings.

[0025] In order to facilitate understanding of the above technical solution of the present invention, the above technical solution of the present invention is described in detail below through specific usage.

[0026] During actual use, due to the continuous production of extra-long meters in the raw foil machine production system, there will be uninterrupted shaking and tension jumps during the production process of the foil surface, which may cause creases in the copper foil. This device adds a transition roller and a matching fixed adjustment device to the rear end of the stripping roller on the trough side of the raw foil machine. During the production of the raw foil machine, the metal copper foil is peeled off from the stripping roller on the trough side, buffered by the transition roller, and then enters the next process; the transition roller can reduce the transmission distance of the product production process and reduce the problem of excessive shaking. This device uses an adjustable support seat, does not change the position of the original accessories of the equipment, does not increase the load on the equipment, and the adjustable roller system device is directly installed on the rear side of the stripping roller at the end of the trough body and fixed on the equipment frame. It is fixed by back plate welding and fixed with bolts after opening holes to support the overall weight. When the machine is shut down for offline operation, the adjustment device is in Figure 1 The gaps between the beams 3 are reinforced at two locations to avoid interference during operation. The support seat body 10-2 is a slide rail structure; when adjusting the position of the transition roller 9, first remove the transition roller 9 to avoid damage when adjusting the position of the transition roller support seat 10-1. When adjusting the front and rear positions of the transition roller support seat 10-1, first use a tool to unscrew the fixed adjustment bolt 8-1 on the left and the fixed adjustment bolt 8-2 on the right, move the slide rail to determine the appropriate position, and then tighten the fixed bolt 10-4 to fix the slide rail position. When adjusting the height of the transition roller support seat 10-1, first use a tool to unscrew the fixed bolt 10-4, adjust the upper and lower adjustable base 7 to determine the horizontal position, and then tighten the fixed bolt 10-4. The above-mentioned new adjustable roller system device is used to make corresponding modifications and adjustments according to the quality requirements of different products, improve the product appearance and maintain the stability of the equipment during operation.

[0027] In summary, the mobile adjustable device borrows from the large width to add the transition roller as a component to meet the installation space and adjustable operability of small and medium-sized foil machines. It does not affect the original production rhythm, adds a transition roller and supporting adjustment and fixing devices, and greatly improves the stability and utilization rate of the equipment.

[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A movable adjustable roller system device, comprising a reinforcing beam (3), characterized in that: The two ends of the reinforcing crossbeam (3) are connected to the inner side of the upper and lower rotating arms (4); the ends of the upper and lower rotating arms (4) are provided with upper and lower movable pin support holes (5); the movable pins pass through the upper and lower movable pin support holes (5) to connect the device fixing plate (6); the two reinforcing crossbeams (3), the upper and lower rotating arms (4) and the two device fixing plates (6) form a frame structure of the adjustable roller system device; a support back plate (10-3) is welded to the inner side of the two device fixing plates (6); a support seat body (10-2) is installed at both ends of the top of the support back plate (10-3) close to the device fixing plate (6); the transition roller support seat (10-1) is connected to the support seat body (10-2) by screws, and the transition roller (9) is placed in a semicircular groove provided on the transition roller support seat (10-1).

2. A movable adjustable roller system device according to claim 1, characterized in that: The support seat body (10-2) is a slide rail structure with a hollow interior, and the support seat body (10-2) is fixed to the support back plate (10-3) by means of fixing bolts (10-4) during installation.

3. The movable adjustable roller system device according to claim 1, characterized in that: A left fixed adjustment bolt (8-1) and a right fixed adjustment bolt (8-2) are provided on both sides of the support seat body (10-2); the left fixed adjustment bolt (8-1) and the right fixed adjustment bolt (8-2) are fixed to the upper surface of the support seat body (10-2) by bolts.

4. The movable adjustable roller system device according to claim 1, characterized in that: Up and down adjustment fixing seats (7) are connected to both sides of the slide rail of the support seat body (10-2) close to the bottom of the support back plate (10-3).

5. The movable adjustable roller system device according to claim 1, characterized in that: Both ends of the transition roller (9) are connected to bearing cover plates (11).