Photovoltaic panel installation auxiliary device

By designing photovoltaic panel installation auxiliary devices, the coordinated work of mobile bases, walking wheels, vertical beams, support members, lifting bases, lifting equipment and clamping components is solved, and the problem of excessive labor and low efficiency during the installation of photovoltaic panels is realized, which improves efficiency and reduces costs.

CN222612745UActive Publication Date: 2025-03-14YUNNAN ZHENHAO ENERGY CO LTD
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Patent Information

Application Number
CN202420653550.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-03-14
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

Multiple people need to cooperate during the installation process of photovoltaic panels, which leads to long installation time, low efficiency and high labor costs.

Method used

A photovoltaic panel installation auxiliary device is designed, including a mobile base, walking wheel, vertical beam, support, lifting base, lifting equipment and clamping components. Through the coordinated work of these components, the automatic clamping, lifting and installation of the photovoltaic panel is realized.

Benefits of technology

It greatly saves manpower, improves the installation efficiency of photovoltaic panels, and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of photovoltaic panel devices, and particularly discloses a photovoltaic panel installation auxiliary device, which is characterized in that walking wheels are respectively arranged at four corners of the bottom of a movable base, vertical beams are respectively fixed at two sides of the rear end of the top surface of the movable base, the rear end of a support piece is fixed at the top ends of the vertical beams, and a lifting base is arranged below the front end of the support piece; the lifting equipment is fixed to the top of the front end of the supporting piece and used for driving the lifting base to move up and down. The middle of the horizontal beam is fixed to the bottom faces of the front end and the rear end of the lifting base, the horizontal beam extends in the transverse direction, piston cylinders of the electric telescopic cylinders are fixed to the two ends of the horizontal beam, and the top ends of the inner side walls of the clamping heads are fixed to the ends of piston rods of the electric telescopic cylinders. The battery pack is used for supplying power to power equipment of the hoisting equipment and the electric telescopic cylinder; the problems that a large amount of manpower is consumed and the efficiency is not high when the photovoltaic panel is installed are well solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic panel devices, in particular to a photovoltaic panel installation auxiliary device. Background Art

[0002] Solar photovoltaic power generation technology is a technology that converts solar energy into electrical energy through photovoltaic panels. Photovoltaic panels usually use the photovoltaic effect principle of semiconductor devices to perform photoelectric conversion. As a clean energy source, photovoltaic power generation systems are gradually being widely used.

[0003] At present, the installation of photovoltaic panels during the construction of solar power generation systems is mostly done manually. Since photovoltaic panels are of a certain weight, two to three people are required to cooperate in lifting and installing the photovoltaic panels during the installation process. This process is time-consuming, inefficient, and has high labor costs. Utility Model Content

[0004] The purpose of the utility model is to provide a photovoltaic panel installation auxiliary device, which is used to solve the problem that the current photovoltaic panels require much manpower and have low efficiency during installation.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a photovoltaic panel installation auxiliary device, wherein walking wheels are respectively installed at the four corners of the bottom of the mobile base, vertical beams are respectively fixed on both sides of the rear end of the top surface of the mobile base, the rear end of the support member is fixed to the top of the vertical beam, the lifting base is arranged below the front end of the support member, the lifting device is fixed to the top of the front end of the support member, and the lifting device is used to drive the lifting base to move up and down, the clamping assembly includes a horizontal beam fixed in the middle to the bottom surfaces of the front and rear ends of the lifting base and extending laterally, an electric telescopic cylinder whose piston cylinder is fixed to both ends of the horizontal beam, and a clamping head whose inner wall top is fixed to the end of the piston rod of the electric telescopic cylinder, the battery pack is fixed to the top surface of the mobile base, and the battery pack is used to power the power equipment of the lifting device and the electric telescopic cylinder.

[0006] Preferably, the lifting base includes a middle plate, an adjustment plate arranged on the front and rear sides of the middle plate, an inner sleeve rod fixed in the middle to both sides of the bottom surface of the middle plate, a sleeve fixed to both sides of the bottom surface of the adjustment plate and slidably sleeved with the inner sleeve rod, a lifting ring fixed to the center of the top surface of the middle plate, and ear seats fixed to both ends of the top surface of the adjustment plate, the lifting ring is connected to the lifting end of the lifting equipment, the ear seat is rotatably connected to a guide member, and the top of the guide member is vertically slidably sleeved on the front end of the support member.

[0007] Preferably, the guide member includes a guide rod and an ear plate fixed to the bottom end of the guide rod and rotatably connected to the ear seat, the support member includes a horizontal frame with a rear end fixed to the top end of the vertical beam and a support plate fixed to the top surface of the front end of the horizontal frame, and the support plate is provided with sleeve holes near the four corners that match the sliding sleeve of the guide rod.

[0008] Preferably, the lifting equipment includes a gear box fixed to the top surface of the support plate, a servo motor fixed to the bottom end of the rear wall of the gear box and transmission-connected to the power input end of the gear box, a drum with a central axis fixedly docked to the power output shaft on the top front side of the gear box, and a sling wound on the drum and connected to the lifting ring at the bottom end. A hole is provided in the middle of the support plate for the sling to pass through.

[0009] Preferably, linear bearings that are matched with the guide rods for sliding sleeve connection are fixed respectively at positions on the top surface of the support plate corresponding to the sleeve holes.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] The photovoltaic panel installation auxiliary device involved in the utility model can facilitate the clamping and lifting of the photovoltaic panel, and can flexibly move the photovoltaic panel to the top of the installation bracket. The photovoltaic panel can be easily dropped onto the installation bracket through the lifting equipment, thereby greatly saving manpower and improving the installation efficiency of the photovoltaic panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0013] Figure 2 It is a three-dimensional structural schematic diagram of the support member of the utility model;

[0014] Figure 3 It is a three-dimensional structural schematic diagram of the clamping assembly of the utility model;

[0015] Figure 4 It is a three-dimensional structural schematic diagram of the lifting base of the utility model;

[0016] Figure 5 It is a three-dimensional structural schematic diagram of the lifting device of the utility model;

[0017] Figure 6 It is a three-dimensional structural schematic diagram of the guide member of the utility model.

[0018] In the figure: 1-mobile base; 1.1-travel wheels; 1.2-vertical beam;

[0019] 2-Battery pack;

[0020] 3-support member; 3.1-horizontal frame; 3.2-support plate; 3.2.1-hole; 3.3-linear bearing;

[0021] 4-Clamping assembly; 4.1-Horizontal beam; 4.2-Electric telescopic cylinder; 4.3-Clamping head;

[0022] 5-lifting base; 5.1-middle plate; 5.2-lifting ring; 5.3-inner sleeve rod; 5.4-adjusting plate; 5.5-sleeve; 5.6-ear seat;

[0023] 6-Lifting equipment; 6.1-Gear box; 6.2-Servo motor; 6.3-Reel; 6.4-Sling;

[0024] 7-guide piece; 7.1-guide rod; 7.2-ear plate. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-6 The utility model provides a technical solution: a photovoltaic panel installation auxiliary device, wherein walking wheels 1.1 are respectively installed at the four corners of the bottom of the mobile base 1, and vertical beams 1.2 are respectively fixed on both sides of the rear end of the top surface of the mobile base 1.

[0027] The support member 3 includes a horizontal frame 3.1 whose rear end is fixed to the top of the vertical beam 1.2 and a support plate 3.2 fixed to the top surface of the front end of the horizontal frame 3.1. The support plate 3.2 is provided with holes near the four corners, and linear bearings 3.3 are fixed to the top surface of the support plate 3.2 at positions corresponding to the holes. A hole 3.2.1 is provided in the middle of the support plate 3.2.

[0028] The lifting device 6 comprises a gear box 6.1 fixed to the top surface of the support plate 3.2, a servo motor 6.2 fixed to the bottom end of the rear wall of the gear box 6.1 and transmission-connected to the power input end of the gear box 6.1, a drum 6.3 whose central axis is fixedly connected to the power output shaft on the front side of the top of the gear box 6.1, and a sling 6.4 wound on the drum 6.3, and the sling 6.4 passes through the hole 3.2.1.

[0029] The lifting base 5 comprises a middle plate 5.1, an adjusting plate 5.4 arranged at the front and rear sides of the middle plate 5.1, an inner sleeve rod 5.3 fixed at both sides of the bottom surface of the middle plate 5.1, a sleeve 5.5 fixed at both sides of the bottom surface of the adjusting plate 5.4 and slidably sleeved with the inner sleeve rod 5.3, a lifting ring 5.2 fixed at the center of the top surface of the middle plate 5.1, and ear seats 5.6 fixed at both ends of the top surface of the adjusting plate 5.4, and the lifting ring 5.2 is connected to the bottom end of the sling 6.4.

[0030] The guide member 7 comprises a guide rod 7.1 which is slidably sleeved in the linear bearing 3.3 and an ear plate 7.2 which is fixed to the bottom end of the guide rod 7.1 and is rotatably connected to the ear seat 5.6.

[0031] The clamping assembly 4 includes a horizontal beam 4.1 whose middle part is fixed to the bottom surface of the front and rear ends of the lifting base 5 and extends laterally, an electric telescopic cylinder 4.2 whose piston cylinder is fixed to both ends of the horizontal beam 4.1, and a clamping head 4.3 whose inner wall top is fixed to the end of the piston rod of the electric telescopic cylinder 4.2.

[0032] The battery pack 2 is fixed to the top surface of the mobile base 1, and the battery pack 2 is used to power the servo motor 6.2 and the electric telescopic cylinder 4.2. In addition, a protective shell is provided outside the battery pack 2, and the battery pack 2 provides an additional counterweight for the mobile base 1.

[0033] In summary, the servo motor 6.2 drives the reel 6.3 to rotate via the gears in the gear box 6.1, so that the sling 6.4 lowers the lifting base 5 downward.

[0034] The electric telescopic cylinder 4.2 pulls the clamping head 4.3 to clamp and fix the photovoltaic panel to be installed.

[0035] The servo motor 6.2 rotates in reverse, so that the sling 6.4 lifts the lifting base 5 as a whole to a certain height.

[0036] The mobile base 1 is moved to the mounting frame where the photovoltaic panel is to be installed by using the running wheels 1.1. The mobile base 1 can move through the two side legs of the mounting frame, so that the photovoltaic panel can be moved to the top of the mounting frame.

[0037] The lifting device 6 lowers the lifting base 5, and the photovoltaic panel can flexibly adjust the installation angle of the photovoltaic panel during the falling process. After the photovoltaic panel is fixed on the mounting frame, the electric telescopic cylinder 4.2 extends the piston rod to release the clamping of the photovoltaic panel, and the lifting device 6 lifts the lifting base 5 and the clamping assembly 4.

[0038] When adjusting the installation angle of the photovoltaic panel, it is only necessary to lift the front adjustment plate 5.4 or the rear adjustment plate 5.4.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Photovoltaic panel installation auxiliary device, characterized in that: include: A mobile base (1), wherein walking wheels (1.1) are respectively installed at the four corners of the bottom of the mobile base (1), and vertical beams (1.2) are respectively fixed on both sides of the rear end of the top surface of the mobile base (1); A support member (3), the rear end of the support member (3) being fixed to the top end of the vertical beam (1.2); A lifting base (5), the lifting base (5) being arranged below the front end of the support member (3); A lifting device (6), the lifting device (6) being fixed to the top of the front end of the support member (3), and the lifting device (6) being used to drive the lifting base (5) to move up and down; A clamping assembly (4), the clamping assembly (4) comprising a horizontal beam (4.1) whose middle portion is fixed to the bottom surface of the front and rear ends of the lifting base (5) and extends in the transverse direction, an electric telescopic cylinder (4.2) whose piston cylinder is fixed to both ends of the horizontal beam (4.1), and a clamping head (4.3) whose inner side wall top end is fixed to the end of the piston rod of the electric telescopic cylinder (4.2); A battery pack (2), the battery pack (2) being fixed to the top surface of the mobile base (1), the battery pack (2) being used to supply power to the power equipment of the lifting device (6) and the electric telescopic cylinder (4.2).

2. The photovoltaic panel installation auxiliary device according to claim 1, characterized in that: The lifting base (5) comprises a middle plate (5.1), an adjustment plate (5.4) arranged at the front and rear sides of the middle plate (5.1), an inner sleeve rod (5.3) fixed at the middle to both sides of the bottom surface of the middle plate (5.1), a sleeve (5.5) fixed to both sides of the bottom surface of the adjustment plate (5.4) and slidably sleeved with the inner sleeve rod (5.3), a lifting ring (5.2) fixed to the center of the top surface of the middle plate (5.1), and an ear seat (5.6) fixed to both ends of the top surface of the adjustment plate (5.4), the lifting ring (5.2) is connected to the lifting end of the lifting device (6), and the ear seat (5.6) is rotatably connected to a guide member (7), and the top of the guide member (7) is slidably sleeved on the front end of the support member (3) along the vertical direction.

3. The photovoltaic panel installation auxiliary device according to claim 2, characterized in that: The guide member (7) comprises a guide rod (7.1) and an ear plate (7.2) fixed to the bottom end of the guide rod (7.1) and rotatably connected to the ear seat (5.6); the support member (3) comprises a horizontal frame (3.1) whose rear end is fixed to the top end of the vertical beam (1.2) and a support plate (3.2) fixed to the top surface of the front end of the horizontal frame (3.1); the support plate (3.2) is provided with sleeve holes near the four corners that are slidably sleeved and matched with the guide rod (7.1).

4. The photovoltaic panel installation auxiliary device according to claim 3, characterized in that: The lifting device (6) comprises a gear box (6.1) fixed to the top surface of the support plate (3.2), a servo motor (6.2) fixed to the bottom end of the rear wall of the gear box (6.1) and connected to the power input end of the gear box (6.1), a drum (6.3) whose central axis is fixedly connected to the power output shaft on the front side of the top of the gear box (6.1), and a sling (6.4) wound on the drum (6.3) and connected to the lifting ring (5.2) at the bottom end. A hole (3.2.1) for the sling (6.4) to pass through is provided in the middle of the support plate (3.2).

5. The photovoltaic panel installation auxiliary device according to claim 3, characterized in that: Linear bearings (3.3) that are slidably sleeved and matched with the guide rod (7.1) are fixed to the top surface of the support plate (3.2) at positions corresponding to the sleeve holes.