Dyeing water-saving device for polyester fabric production
By setting a limiting mechanism and lifting components in the polyester cloth dyeing device, the spacing between the inclined plates is expanded to facilitate entry of the polyester cloth; and extrusion and dehydration of the polyester cloth is achieved through the pulling mechanism, which solves the problem that polyester cloth is difficult to enter the inclined plates in the existing device, and improves the dehydration efficiency and resource utilization.
Patent Information
- Application Number
- CN202421329181.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-12
AI Technical Summary
In the existing polyester cloth dyeing device, the inclined plate is arranged in the limit frame, which makes the polyester cloth inconvenient to enter between the two inclined plates and is difficult to achieve extrusion and dehydration.
By setting up a limiting mechanism and a lifting component, the limiting plate two is driven to move up and down, expand the distance between the inclined plates, and facilitate the entry of the polyester cloth; at the same time, the polyester cloth is clamped through the pulling mechanism to drive it to shuttle between each two inclined plates, achieving extrusion and dehydration.
The problem of polyester cloth entering the inclined plates is solved, the extrusion and dehydration efficiency of polyester cloth is improved, the waste of dyed water is reduced, and more efficient resource utilization is achieved.
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Figure CN222613721U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyester cloth, and in particular to a dyeing water-saving device used for polyester cloth production. Background Art
[0002] Polyester cloth, also known as polyester fiber, is a synthetic fiber obtained by spinning polyester formed by the polycondensation of organic dibasic acid and diol, referred to as PET fiber, which is a polymer compound and is currently the largest variety of synthetic fibers. However, after the polyester cloth on the market is dyed, when the polyester cloth leaves the dyeing tank, it is easy to adhere to a large amount of dye water. Traditional equipment cannot clean up the excess dye water, which will cause a large amount of dye water waste.
[0003] The existing patent application number CN202021234761.0 discloses a polyester cloth dyeing water-saving device, including a main body, a handle is installed on the top of the main body, and a side panel is installed on one side of the main body, and a connecting plate is installed on the side of the main body opposite to the side panel, and the connecting plate is rotatably connected to a limiting frame adjacent to one side of the main body, and a movable cavity is opened inside the limiting frame, and the inner walls of the movable cavity are symmetrically installed with inclined plates, and two movable rods are symmetrically penetrated on the side panel, and a movable plate is installed at the position between the two movable rods extending to one end of the main body.
[0004] The above scheme rotates the limit frame around the connecting plate to the position required by the user. When the polyester cloth enters the moving cavity, the two sides of the polyester cloth are squeezed by the inclined plate, so that the excess dyeing water flows back into the dyeing tank, which will not cause a large amount of dyeing water waste, greatly reducing the production cost of the device and improving resource utilization.
[0005] However, the following problems exist during the implementation process: since the inclined plate is arranged in the limit frame, the limit frame blocks the inclined plate, making it inconvenient for the polyester cloth to enter between the two inclined plates, and thus it is inconvenient for personnel to pull the polyester cloth between several groups of inclined plates to achieve extrusion and dehydration. Therefore, a dyeing water-saving device for polyester cloth production is needed to solve the above problems. Utility Model Content
[0006] The utility model aims to provide a dyeing water-saving device for polyester cloth production, so as to solve the problem in the prior art that the inclined plate is arranged in a limiting frame, and the limiting frame blocks the inclined plate, which makes it difficult for the polyester cloth to enter between the two inclined plates, and thus it is difficult for personnel to pull the polyester cloth between several groups of inclined plates to achieve extrusion and dehydration.
[0007] The utility model provides the following technical solutions: a dyeing and water-saving device for polyester cloth production, comprising a dyeing tank, wherein a clamping mechanism for installing the dyeing and water-saving device is clamped at the top end of the dyeing tank, a plurality of connecting plates are fixedly installed on the side ends of the clamping mechanism, a limiting plate one is installed between two adjacent connecting plates by bolts, a limiting plate two is arranged at intervals on the side ends of the limiting plate one, a plurality of inclined plates are fixedly connected to the side ends of the limiting plate one and the limiting plate two, a limiting mechanism for fixing the limiting plate two is arranged on the side ends of the limiting plate one, a lifting assembly for driving the limiting plate two to rise and fall is arranged between the side ends of the limiting plate one and the limiting plate two, and a pulling mechanism for pulling the polyester cloth to move is arranged on the side ends of the limiting plate two.
[0008] As a preferred embodiment of the above technical solution, the limiting mechanism includes a hollow rod, which is fixedly connected to the side end of the limiting plate one, the inner bottom end of the hollow rod is fixedly connected to a spring, the top end of the spring is fixedly connected to a circular plate, the top end of the circular plate is fixedly connected to a round rod, and the round rod is fixedly connected to the bottom end of the limiting plate two.
[0009] As a preferred embodiment of the above technical solution, the lifting assembly includes a screw rod, which is rotatably arranged on the side end of the limiting plate one, and the top end of the screw rod is fixedly connected to a rotating plate, and the screw rod is threadedly connected to the side end of the limiting plate two.
[0010] As a preferred embodiment of the above technical solution, a plurality of limiting grooves are provided on the side end of the second limiting plate, and the pulling mechanism is located in two adjacent limiting grooves.
[0011] As a preferred embodiment of the above technical solution, a limiting portion is provided between the side end of the limiting plate 1 and the side end of the limiting plate 2.
[0012] As a preferred embodiment of the above technical solution, the pulling mechanism includes a horizontal plate, which is located at the side end of the second limiting plate, and the side end of the horizontal plate is fixedly connected to a plurality of extension plates, and the side end of each extension plate is fixedly connected to a clip.
[0013] As a preferred embodiment of the above technical solution, each of the extension plates is located in each limiting groove respectively, and a handle is fixedly connected to the side end of the horizontal plate.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model uses the setting of the limit mechanism and the lifting component to drive the screw to rotate by rotating the rotating plate. At this time, due to the limitation and fixation of the limit plate two by the round rod and the hollow rod, the screw can drive the limit plate two to move up and down when it rotates. At this time, the round rod will move up and down in the hollow rod, so that the round plate will press the spring to shrink or rebound. At this time, when the screw drives the limit plate two to move upward, the distance between the inclined plate at one end of the limit plate and the inclined plate at the side end of the limit plate two will be expanded. At this time, the round rod will move upward in the hollow rod, and the spring will rebound. At this time, it is convenient to place the polyester cloth from the limit part into between the two inclined plates.
[0016] The utility model is provided with a pulling mechanism, and the head end of the polyester cloth is clamped and fixed by the clip, so that the polyester cloth can be stretched. At this time, the polyester cloth can be located at the side ends of the inclined plate at the two side ends of the limiting plate. At this time, the screw rod is driven to rotate by rotating the rotating plate, so that the screw rod drives the second limiting plate to move downward, so that the two inclined plates squeeze the upper and lower ends of the polyester cloth. At this time, there is a gap between the two inclined plates for the polyester cloth to pass through. Then, by pulling the handle, the extension plate moves along the limiting groove. At this time, the extension plate and the clip can pull the polyester cloth to pass through in sequence. The shuttle is between every two inclined plates. At this time, the limiting part can first squeeze and dehydrate the polyester cloth, and then the polyester cloth will also be squeezed and dehydrated when passing between every two inclined plates, so as to improve the efficiency of squeezing and dehydrating the polyester cloth, so that the excess dyeing water source can be dehydrated and flow back to the dyeing tank, avoiding waste of resources and saving water and energy. When the extension plate moves out of the limiting groove, it is convenient to pass the polyester cloth between every two inclined plates at the side ends of the limiting plate one and the limiting plate two, so that it is convenient for personnel to pull the polyester cloth between several groups of inclined plates to achieve squeezing and dehydration. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The overall structure diagram of a dyeing water-saving device used in polyester fabric production is shown in FIG.
[0018] Figure 2 A side view of a water-saving dyeing device for polyester fabric production Figure 1 ;
[0019] Figure 3 A side view of a water-saving dyeing device for polyester fabric production Figure 2 ;
[0020] Figure 4 for Figure 3 Schematic diagram of the locally enlarged structure of A in the middle.
[0021] In the figure: 1. dyeing tank; 2. clamping mechanism; 201. connecting plate; 3. limit plate 1; 4. hollow rod; 401. spring; 402. round plate; 403. round rod; 5. limit plate 2; 501. limit groove; 502. limit part; 503. inclined plate; 6. screw; 601. rotating plate; 7. horizontal plate; 701. handle; 702. extension plate; 703. clamp. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0023] like Figure 1-4 As shown, the utility model provides a technical solution: a dyeing water-saving device for polyester cloth production, comprising a dyeing tank 1, a clamping mechanism 2 for installing the dyeing water-saving device is clamped at the top of the dyeing tank 1, a plurality of connecting plates 201 are fixedly installed on the side end of the clamping mechanism 2, a limiting plate 3 is installed between two adjacent connecting plates 201 by bolts, a limiting plate 2 5 is arranged at intervals on the side end of the limiting plate 3, a plurality of inclined plates 503 are fixedly connected to the side end of the limiting plate 3 and the side end of the limiting plate 2 5, a limiting portion 502 is arranged between the side end of the limiting plate 3 and the side end of the limiting plate 2 5, and a limiting plate 3 is arranged on the side end of the limiting plate 3. There is a limiting mechanism for fixing the limiting plate 2 5, and a lifting assembly for driving the limiting plate 2 5 to rise and fall is provided between the side end of the limiting plate 1 3 and the side end of the limiting plate 2 5, and a pulling mechanism for pulling the polyester cloth to move is provided at the side end of the limiting plate 2 5. The above scheme can realize the lifting and lowering of the limiting plate 2 5 through the cooperation of the limiting mechanism and the lifting assembly, so as to facilitate the placement of the polyester cloth from the limiting portion 502 into between the two inclined plates 503, and then the lifting assembly is used to make the limiting plate 1 3 and the inclined plate 503 at the side end of the limiting plate 2 5 squeeze the polyester cloth, and finally the pulling mechanism is used to pull the polyester cloth to realize the squeezing and dehydration of the polyester cloth.
[0024] As an implementation method in this embodiment, Figure 2 and Figure 4 As shown, the limiting mechanism includes a hollow rod 4, which is fixedly connected to the side end of the limiting plate 3, and the inner bottom end of the hollow rod 4 is fixedly connected to a spring 401, and the top of the spring 401 is fixedly connected to a circular plate 402, and the top of the circular plate 402 is fixedly connected to a round rod 403, and the round rod 403 is fixedly connected to the bottom end of the limiting plate 5. During implementation, when the round rod 403 and the round rod 403 press the spring 401 to contract, the round rod 403 moves downward in the hollow rod 4, thereby facilitating the limiting plate 5 to move downward. By setting the spring 401, the stability of the downward movement of the limiting plate 5 is improved.
[0025] Furthermore, the lifting assembly includes a screw rod 6, which is rotatably arranged at the side end of the limit plate 1 3, and the top of the screw rod 6 is fixedly connected with a rotating plate 601, and the screw rod 6 is threadedly connected to the side end of the limit plate 2 5. In implementation, the screw rod 6 is driven to rotate by rotating the rotating plate 601. At this time, due to the limitation and fixation of the limit plate 2 5 by the round rod 403 and the hollow rod 4, the limit plate 2 5 can be driven to move up and down when the screw rod 6 rotates. At this time, the round rod 403 will be in the hollow The core rod 4 moves up and down inside the hollow rod 4, so that the circular plate 402 presses and contracts or rebounds the spring 401. At this time, when the screw rod 6 drives the limit plate 2 5 to move up, the distance between the inclined plate 503 at the side end of the limit plate 1 3 and the inclined plate 503 at the side end of the limit plate 2 5 will be expanded. At this time, the round rod 403 will move up inside the hollow rod 4, and the spring 401 will rebound. At this time, it is convenient to place the polyester cloth from the limit part 502 into between the two inclined plates 503.
[0026] As an implementation method in this embodiment, Figure 2 and Figure 3 As shown, a plurality of limiting grooves 501 are provided at the side end of the limiting plate 5, and the pulling mechanism is located in two adjacent limiting grooves 501. The pulling mechanism includes a horizontal plate 7, and the horizontal plate 7 is located at the side end of the limiting plate 5. A plurality of extension plates 702 are fixedly connected to the side end of the horizontal plate 7, and each extension plate 702 is respectively located in each limiting groove 501. A handle 701 is fixedly connected to the side end of the horizontal plate 7, and a clamp 703 is fixedly connected to the side end of each extension plate 702. During implementation, the head end of the polyester cloth is clamped and fixed by the clamp 703, so that the polyester cloth can be tensioned. At this time, the polyester cloth can be located at the side end of the inclined plate 503 at the side end of the limiting plate 5. At this time, the screw 6 is driven to rotate by rotating the rotating plate 601, so that the screw 6 drives the limiting plate 5 to move downward, so that the two inclined plates 503 squeeze the upper and lower ends of the polyester cloth. At this time, the two inclined plates 503 squeeze the upper and lower ends of the polyester cloth. There is still a gap between the plates 503 for the polyester cloth to pass through. Then, by pulling the handle 701, the extension plate 702 moves along the limiting groove 501. At this time, the extension plate 702 and the clamp 703 can pull the polyester cloth to shuttle between every two inclined plates 503 in sequence. At this time, the limiting part 502 can first squeeze and dehydrate the polyester cloth, and then the polyester cloth will also be squeezed and dehydrated when passing between every two inclined plates 503, thereby facilitating the improvement of the efficiency of squeezing and dehydrating the polyester cloth, so that the excess dyeing water source can be dehydrated and flow back to the inside of the dyeing tank, avoiding waste of resources and saving water and energy. When the extension plate 702 moves out of the limiting groove 501, it is convenient to pass the polyester cloth between every two inclined plates 503 at the side ends of the limiting plates 1 3 and 2 5, so that it is convenient for personnel to pull the polyester cloth between several groups of inclined plates 503 to achieve squeezing and dehydration.
[0027] Working principle: The screw rod 6 is driven to rotate by rotating the rotating plate 601. At this time, the round rod 403 and the hollow rod 4 limit and fix the limit plate 2 5, so that the screw rod 6 can drive the limit plate 2 5 to move up and down when it rotates. At this time, the round rod 403 will move up and down in the hollow rod 4, so that the circular plate 402 presses the spring 401 to shrink or rebound. At this time, when the screw rod 6 drives the limit plate 2 5 to move up, the inclined plate 503 at the side end of the limit plate 1 3 and the inclined plate 5 at the side end of the limit plate 2 5 03 will be enlarged, and the round rod 403 will move up in the hollow rod 4, and the spring 401 will rebound. At this time, it is convenient to place the polyester cloth from the limiting part 502 into between the two inclined plates 503. At this time, the head end of the polyester cloth is clamped and fixed by the clip 703, so that the polyester cloth can be tensioned. At this time, it is convenient for the polyester cloth to be located at the side end of the inclined plate 503 at the side end of the limiting plate 2 5. At this time, the screw 6 is driven to rotate by rotating the rotating plate 601, so that the screw 6 drives the limiting plate 2 5 to move downward. At this time, the round rod 403 presses the spring 401 in the hollow rod 4 to shrink, and at the same time, the limit plate 5 moves down so that the two inclined plates 503 squeeze the upper and lower ends of the polyester cloth. At this time, there is still a gap between the two inclined plates 503 for the polyester cloth to pass through. Then, by pulling the handle 701, the extension plate 702 moves along the limiting groove 501. At this time, the extension plate 702 and the clamp 703 can pull the polyester cloth to shuttle between each two inclined plates 503 in turn. At this time, the limiting part 502 can first squeeze the polyester cloth After extrusion dehydration, the polyester cloth will also be extruded and dehydrated when passing between every two inclined plates 503, thereby improving the efficiency of extrusion dehydration of the polyester cloth, so that the excess dyeing water source can be dehydrated and flow back to the dyeing tank, avoiding waste of resources and saving water and energy. When the extension plate 702 moves out of the limiting groove 501, it is convenient to pass the polyester cloth between every two inclined plates 503 at the side ends of the limiting plates 1 3 and 2 5, so that it is convenient for personnel to pull the polyester cloth between several groups of inclined plates 503 to achieve extrusion dehydration.
[0028] The above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it.
Claims
1. A dyeing water-saving device for polyester fabric production, comprising a dyeing tank (1), the top end of the dyeing tank (1) is clamped with a clamping mechanism (2) for mounting the dyeing water-saving device, and the side ends of the clamping mechanism (2) are fixedly mounted with a plurality of connecting plates (201), characterized in that: A limit plate 1 (3) is installed between two adjacent connecting plates (201) by bolts, a limit plate 2 (5) is arranged at intervals at the side end of the limit plate 1 (3), the side ends of the limit plate 1 (3) and the side ends of the limit plate 2 (5) are both fixedly connected with a plurality of inclined plates (503), a limit mechanism for fixing the limit plate 2 (5) is arranged at the side end of the limit plate 1 (3), a lifting assembly for driving the limit plate 2 (5) to rise and fall is arranged between the side ends of the limit plate 1 (3) and the side ends of the limit plate 2 (5), and a pulling mechanism for pulling the polyester cloth to move is arranged at the side end of the limit plate 2 (5).
2. A dyeing water-saving device for polyester fabric production according to claim 1, characterized in that: The limiting mechanism comprises a hollow rod (4), the hollow rod (4) being fixedly connected to the side end of the limiting plate 1 (3), the inner bottom end of the hollow rod (4) being fixedly connected to a spring (401), the top end of the spring (401) being fixedly connected to a circular plate (402), the top end of the circular plate (402) being fixedly connected to a round rod (403), and the round rod (403) being fixedly connected to the bottom end of the limiting plate 2 (5).
3. A dyeing water-saving device for polyester fabric production according to claim 1, characterized in that: The lifting assembly comprises a screw rod (6), the screw rod (6) is rotatably arranged on the side end of the first limiting plate (3), the top end of the screw rod (6) is fixedly connected to a rotating plate (601), and the screw rod (6) is threadedly connected to the side end of the second limiting plate (5).
4. A dyeing water-saving device for polyester fabric production according to claim 1, characterized in that: A plurality of limiting grooves (501) are provided at the side end of the second limiting plate (5), and the pulling mechanism is located in two adjacent limiting grooves (501).
5. The dyeing water-saving device for polyester fabric production according to claim 1, characterized in that: A limiting portion (502) is provided between the side end of the limiting plate 1 (3) and the side end of the limiting plate 2 (5).
6. A dyeing water-saving device for polyester fabric production according to claim 4, characterized in that: The pulling mechanism comprises a horizontal plate (7), the horizontal plate (7) being located at the side end of the second limiting plate (5), the side end of the horizontal plate (7) being fixedly connected to a plurality of extension plates (702), and the side end of each extension plate (702) being fixedly connected to a clip (703).
7. A dyeing water-saving device for polyester fabric production according to claim 6, characterized in that: Each of the extension plates (702) is located in each of the limiting grooves (501), and a handle (701) is fixedly connected to the side end of the horizontal plate (7).
Citation Information
Patent Citations
Polyester fabric dyeing water-saving device
CN212834535U