Gabion pulley and gabion throwing ship thereof
By designing gabion pulleys and gabion throwing ships, the problem of stone rolling into the caisson when stones are thrown in large positions in the suspended caisson is solved, and the automatic gabion throwing is realized, which improves construction safety and efficiency.
Patent Information
- Application Number
- CN202421264558.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-04
AI Technical Summary
During the sinking process of caisson, due to the unevenness of the base, the blade foot is suspended in a large position of the caisson. The stone may roll into the caisson when throwing stones.
A gabion rig is designed that can be slidably arranged on parallel tracks of the hull deck for carrying cylindrical gabions. The gabion pulley includes a plurality of parallel base rods and load bearing rods, which are connected by positioning holes and pin shafts to ensure the stable positioning of the gabion pulley. At the same time, a gabion throwing ship is provided, combining gabion pulleys and multiple winches to realize automatic gabion throwing.
Through the combination of gabion pulley and gabion throwing ship, automatic gabion throwing is realized, effectively preventing stones from rolling into the caisson from the suspended place when throwing stones, ensuring the safety and construction efficiency of the caisson.
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Figure CN222614216U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of water operations, and in particular to a gabion pulley and a gabion throwing ship thereof. Background Art
[0002] With the advancement of science and technology, the world's long-span bridges are developing rapidly, the number is increasing, and the span is constantly breaking through. Caisson foundation has the characteristics of high bearing capacity, high rigidity, good stability, strong earthquake resistance, no maintenance and protection, and reliable construction. It can sink to a deep ideal base or directly sit on the base bed (setting the foundation) to obtain the required bearing capacity. Therefore, it is increasingly used in the deep-water foundation of long-span bridges.
[0003] Caisson sinking is an important step in the caisson installation process. Before the caisson is sunk, the caisson foundation trench is obtained through underwater blasting. When the caisson foundation trench is blasted, the bottom will be uneven. Due to the uneven base, the blade foot of the caisson will be suspended in the air at the bottom of the elevation. In order to prevent the stone from rolling into the caisson from the suspended area when throwing stones, stone cages are thrown at the large suspended position of the caisson to seal it. Summary of the invention
[0004] In order to close a large suspended position of a caisson, the utility model provides a gabion pulley and a gabion throwing boat thereof, so as to facilitate the throwing of the gabions and prevent the stones from rolling into the caisson from the suspended position when throwing the stones.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A gabion block, which is slidably arranged on parallel tracks of a ship deck and is used to carry cylindrical gabions; the gabion block comprises:
[0007] A plurality of base rods arranged in parallel;
[0008] A plurality of bearing rods are arranged in parallel and fixedly connected above the base rod; the base rod is perpendicular to the bearing rod; the base rod is perpendicular to the track; at least one of the base rods is provided with downwardly extending baffles at both ends, and the inner wall of the baffle is arranged adjacent to the track.
[0009] Preferably, at least one end of at least one of the base rods is also provided with a safety plate, a first positioning hole is provided on the safety plate, and a second positioning hole is provided at the far end of the track; when the first positioning hole and the second positioning hole are aligned, they are connected by a pin shaft to position the gabion pulley.
[0010] Preferably, both ends of the base rod are provided with safety plates.
[0011] Preferably, the base rod and the bearing rod are both I-beams.
[0012] Preferably, the bearing rod is also provided with a limiting square wood perpendicular thereto.
[0013] Preferably, a limiting rod perpendicular to the bearing rod is welded to the bearing rod.
[0014] Preferably, the length of the base rod is greater than the length of the cylindrical gabion.
[0015] A gabion laying ship, comprising:
[0016] A hull, wherein parallel tracks are fixedly arranged on the deck of the hull;
[0017] A gabion block slidably arranged on parallel tracks of a hull deck adopts any of the gabion blocks described above.
[0018] Preferably, both ends of the parallel rails are further provided with blocking plates perpendicular thereto; the blocking plates are parallel to the base rods; and the gabion pulley is restricted to slide between the two blocking plates.
[0019] Preferably, the parallel rails are made of I-beams.
[0020] Beneficial effect: The gabion pulley and gabion throwing ship provided by the utility model rely on the hull to carry multiple gabions, which are positioned at the gabion throwing location around the steel caisson using a platform positioning frame without damaging the steel caisson. The gabion pulley and multiple winches are used in conjunction to achieve automatic throwing of the gabions, thereby preventing stones from rolling into the caisson from the suspended area when throwing.
[0021] With reference to the following description and the accompanying drawings, specific embodiments of the present invention are disclosed in detail, indicating the manner in which the principles of the present invention can be adopted. It should be understood that the embodiments of the present invention are not limited in scope.
[0022] Features described and / or illustrated with respect to one embodiment may be used in the same or similar manner in one or more other embodiments, combined with features in other embodiments, or substituted for features in other embodiments.
[0023] It should be emphasized that the term “include / comprises” when used herein refers to the presence of features, integers, steps or components, but does not exclude the presence or addition of one or more other features, integers, steps or components. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For those skilled in the art, other drawings can be obtained based on these drawings without paying creative labor.
[0025] Figure 1 This is a schematic diagram of a gabion structure provided by a gabion pulley bearing a gabion according to an embodiment of the utility model;
[0026] Figure 2 yes Figure 1 Side view of
[0027] Figure 3 yes Figure 1 A top view of an unloaded gabion block carried on parallel rails;
[0028] Figure 4 yes Figure 1 Gabion view;
[0029] Figure 5 yes Figure 4 A cross-sectional view of
[0030] Figure 6 yes Figure 4 Side view of filled stone;
[0031] Figure 7 It is a structural diagram of a hook assembly provided by an embodiment of the utility model. DETAILED DESCRIPTION
[0032] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0033] It should be noted that when an element is referred to as being "disposed on" another element, it may be directly on the other element or there may be another element centered thereon. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be another element centered thereon at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0035] like Figures 1 to 4 As shown, in one embodiment of the present application, a gabion block 10 is also provided, which is applied to the gabion throwing system. The gabion block 10 can be slidably arranged on the parallel slide rails 40 of the hull deck, and is used to carry the cylindrical gabion 50; the gabion block 10 includes: a plurality of base rods 11 arranged in parallel; a plurality of bearing rods 12 arranged in parallel and fixedly connected above the base rods 11. The base rods 11 are perpendicular to the bearing rods 12; the base rods 11 are perpendicular to the slide rails 40; at least one of the two ends of the base rods 11 is provided with baffles extending downward, and the inner wall of the baffle is arranged adjacent to the slide rail 40, and the two baffles can limit the gabion block 10 to slide above the parallel slide rails 40, so as not to derail due to lateral movement.
[0036] At least one end of at least one of the base rods 11 is also provided with a safety plate. The safety plate and the baffle 15 can be the same plate body or different plate bodies, and the present application does not limit this. In this embodiment, the safety plate and the baffle 15 are of the same structure. Further, in order to ensure stable positioning and avoid positioning failure, both ends of the base rod 11 are provided with safety plates 15. Of course, in the case of multiple safety plates 15, only one of the safety plate positioning holes needs to be aligned to facilitate positioning by construction personnel.
[0037] The safety plate 15 is provided with a first positioning hole, and the far end of the slide rail 40 is provided with a second positioning hole. When the first positioning hole and the second positioning hole are aligned, the gabion pulley 10 is positioned by penetrating and connecting through the pin shaft 13. The base rod 11 and the bearing rod 12 are both I-beams. A limit rod 17 perpendicular to the bearing rod 12 is also welded to the bearing rod 12. Preferably, a plurality of limit rods 17 are also provided on the bearing rod 12; the limit rod 17 is perpendicular to the bearing rod 12, and the plurality of limit rods are arranged along the length direction of the base rod 11, and the space between two adjacent limit rods is used to support the gabion 50.
[0038] like Figure 1 As shown, the gabion pulley 10 can carry two gabions 50 at one time, and the two gabions 50 are limited by four limiting rods 17, and the throwing efficiency of the gabions 50 can be improved. The length of the base rod 11 is greater than the length of the cylindrical gabion 50.
[0039] In other feasible embodiments, in order to facilitate on-site construction, the bearing rod 12 is further provided with limiting square timbers perpendicular thereto.
[0040] like Figure 4 , Figure 5 , Figure 6 As shown, a new type of gabion 50 is also provided in the embodiment of the present application to facilitate manufacturing, on-site filling of stones and hoisting. The gabion 50 is used to block the blade of the steel caisson in the air to prevent the stones from rolling into the caisson from the suspended position when throwing stones. The caisson is a steel caisson, which is a 10,000-ton steel caisson (about 8,000 tons). In order to have a better shielding and hanging effect, the gabion 50 is a cylindrical structure with a diameter of about 2.2m and a length of about 2.78m. The weight of the gabion 50 filled with stones is more than 10t, roughly about 18t.
[0041] Specifically, the new gabion 50 includes: a cylindrical main body 60; a mesh cover fixedly welded to both ends of the cylindrical main body 60. The cylindrical main body 60 is provided with a plurality of lifting ears 59. The cylindrical main body 60 includes a plurality of longitudinal steel bars 52 arranged in parallel along the circumferential direction, and a plurality of circular ring frames 51 arranged at intervals along the longitudinal direction; a plurality of longitudinal steel bars 52 are fixedly welded to the plurality of circular ring frames 51; wherein two of the circular ring frames 51 are respectively welded to both ends of the cylindrical main body 60. The mesh cover includes a plurality of end steel bars welded vertically; the mesh cover is fixedly welded to the circular ring frames 51. The end steel bars are a plurality of perpendicular warp and weft steel bars.
[0042] The plurality of longitudinal steel bars include a plurality of inner longitudinal steel bars 52a and a plurality of outer longitudinal steel bars 52b. The plurality of outer longitudinal steel bars 52b are welded to the outer ring wall 51b of the circular frame 51 and are arranged near the area near the lifting lug 59. The plurality of inner longitudinal steel bars 52a are welded to the inner ring wall 51a of the circular frame 51. The plurality of outer longitudinal steel bars 52b are distributed on both sides of the circumference of the plurality of inner longitudinal steel bars 52a. The number of the outer longitudinal steel bars 52b is greater than the number of the inner longitudinal steel bars 52a. The plurality of outer longitudinal steel bars 52b are welded after filling with stones. Without welding the outer longitudinal steel bars 52b, the area near the lifting lug 59 constitutes a stone release opening. After the stones are placed in the gabion 50, the remaining number of longitudinal steel bars are welded to the outer ring wall 51b of the circular frame 51, and the stone release opening is blocked to form a complete gabion 50. The large-tonnage gabion 50 with such a structure can be easily transported and can be filled with stones in the designated construction area of the caisson.
[0043] In order to have better structural strength, the gabion 50 also includes a supporting I-beam 58 parallel to the longitudinal steel bars and a plurality of channel steels 55 arranged at intervals along the circumferential direction. The supporting I-beam 58 and the plurality of channel steels 55 are welded inside the circular frame 51. The supporting I-beam 58 is provided with two symmetrically arranged lifting ears 59. The circumferential spacing between two adjacent longitudinal steel bars 52 is between 50 mm and 150 mm. The supporting I-beam 58 and the channel steel 55 are both welded to the inner ring wall 51a of the circular frame 51. The number of the circular frame 51 is 4; a single supporting I-beam 58 and three channel steels 55 are evenly distributed along the circumferential direction. The plurality of outer longitudinal steel bars 52b are symmetrically distributed on both sides of the supporting I-beam 58 in the circumferential direction. The inner diameter of the circular frame 51 is between 1 m and 3 m, and the length of the gabion 50 is between 2 m and 5 m. The steel plate thickness of the lifting ears 59 is above 15 mm.
[0044] The embodiment of the present application also provides a gabion laying vessel, which can be transformed by an anchor boat without the need for separate manufacturing. The anchor boat only needs to cut off the front roller, and the gabion pulley 10 can be installed on site.
[0045] Specifically, the gabion laying vessel comprises: a hull, on which a parallel slide rail 40 is fixedly arranged; a gabion pulley 10 slidably arranged on the parallel slide rail 40 of the hull deck, which can adopt any of the gabion pulleys described in the above embodiments.
[0046] The two ends of the parallel rails 40 are also provided with blocking plates 18 perpendicular thereto; the blocking plates can be welded to the hull deck or to one end of the parallel rails 40, which are higher than the parallel rails 40. The blocking plates 18 are parallel to the base rods 11. The gabion block 10 is restricted to slide between the two blocking plates 18. The parallel rails 40 are also made of I-beams.
[0047] In order to facilitate the subsequent unhooking and recovery of the wire rope, one end of the wire rope provided on the hanger of the gabion throwing ship is connected with a hook assembly 70 to lift the gabion 50. Figure 7 As shown, the hook assembly 70 includes a main body plate 61 and a hook 63 rotatably connected to the main body plate 61. The hook 63 is rotatably connected to the main body plate 61 through a rotating shaft 62; the hook 63 includes a hook body 69 located on one side of the rotating shaft 62 and a counterweight body 68 located on the other side of the rotating shaft 62; the weight of the counterweight body 68 is greater than the weight of the hook body 69. Figure 1 As shown, the hoisting is lowered until the gabion 50 is landed, and then the hook assembly 70 is further slightly lowered. At this time, the counterweight body 68 will descend automatically, and the hook body 69 will be lifted to complete the automatic unhooking. At this time, the wire rope is wound to lift the hook assembly 70 to complete the recovery.
[0048] It should be understood that the above description is for illustration and not for limitation. By reading the above description, many embodiments and many applications beyond the examples provided will be apparent to those skilled in the art. Therefore, the scope of the present teachings should not be determined with reference to the above description, but should be determined with reference to the appended claims and the full scope of equivalents possessed by these claims. For the purpose of comprehensiveness, all articles and references, including the disclosures of patent applications and announcements, are incorporated herein by reference. The omission of any aspect of the subject matter disclosed herein in the preceding claims is not intended to abandon the subject matter, nor should it be considered that the inventor has not considered the subject matter as part of the disclosed utility model subject matter.
Claims
1. A gabion block, which is slidably arranged on parallel tracks of a ship deck and is used to carry cylindrical gabions; characterized in that: The gabion pulley comprises: A plurality of base rods arranged in parallel; A plurality of bearing rods are arranged in parallel and fixedly connected above the base rod; the base rod is perpendicular to the bearing rod; the base rod is perpendicular to the track; at least one of the base rods is provided with downwardly extending baffles at both ends, and the inner wall of the baffle is arranged adjacent to the track.
2. The gabion pulley according to claim 1, characterized in that: At least one end of at least one of the base rods is also provided with a safety plate, on which a first positioning hole is provided, and a second positioning hole is provided at the far end of the track; when the first positioning hole and the second positioning hole are aligned, they are connected by a pin shaft to position the gabion pulley.
3. The gabion pulley according to claim 2, characterized in that: Both ends of the base rod are provided with safety plates.
4. The gabion pulley according to claim 2, characterized in that: The base rod and the bearing rod are both I-beams.
5. The gabion pulley according to claim 2, characterized in that: The load-bearing rod is also provided with a limiting square wood perpendicular thereto.
6. The gabion pulley according to claim 2, characterized in that: A limiting rod perpendicular to the bearing rod is also welded on the bearing rod.
7. The gabion pulley according to claim 2, characterized in that: The length of the base rod is greater than the length of the cylindrical gabion.
8. A gabion laying ship, characterized in that: include: A hull, wherein parallel tracks are fixedly arranged on the deck of the hull; A gabion block slidably arranged on parallel tracks of a ship deck, which adopts the gabion block as described in any one of claims 1 to 7.
9. The gabion laying ship according to claim 8, characterized in that: Both ends of the parallel rails are also provided with blocking plates perpendicular to the parallel rails; the blocking plates are parallel to the base rods; and the gabion pulley is restricted to slide between the two blocking plates.
10. The gabion laying vessel according to claim 8, characterized in that: The parallel tracks are made of I-beams.