Heat exchange unit for heating station

By using a screw in the heat exchange unit to drive the disassembly of the second compression plate and combining the connection of the cross connection frame, the complex disassembly operation of the existing heat exchange unit is solved, and a convenient, safe and efficient disassembly process is achieved.

CN222617014UActive Publication Date: 2025-03-14KARAMAY GUANGSHENG HEATING CO LTD
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Patent Information

Application Number
CN202421969096.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-03-14
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

The existing heat exchange unit is complex, time-consuming and labor-intensive during the disassembly process, and is prone to deformation or breakage of components.

Method used

A heat exchange unit for thermal stations is designed, using a screw to drive the disassembly of the second compression plate, combined with the connection of the cross connection frame, ensuring the stability and uniformity of the disassembly process.

Benefits of technology

The convenience of disassembly and simplicity of operation are achieved, while the safety and efficiency of disassembly are improved, and the damage of components is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heat exchange units, in particular to a heat exchange unit for a heating station. Comprising a heat exchanger unit frame, a mounting frame, guide rods, a cross-shaped connecting frame, sleeve rods and a lead screw, the mounting frame located on the front side of a second pressing plate is arranged on the heat exchanger unit frame, the guide rods penetrating through the second pressing plate are arranged between the two ends of the mounting frame and a first pressing plate, and the second pressing plate is in sliding fit with the guide rods. A cross-shaped connecting frame is arranged on the front side of the second pressing plate, sleeve rods are arranged on the two sides of the cross-shaped connecting frame, and a lead screw is arranged on the sleeve rod on the left side in a threaded mode. The second pressing plate is driven to be disassembled by rotating the lead screw, so that the whole operation is more convenient, the position of the second pressing plate is more stable by being matched with the connection of the cross-shaped connecting frame, and the whole stress points are uniformly distributed, so that more stable disassembly is presented, and the effects of being convenient to disassemble, simple and easy to operate and high in safety are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat exchange units, and in particular to a heat exchange unit for a thermal power station. Background Art

[0002] The heat exchanger unit is an integrated heat exchange equipment, which consists of a heat exchanger, a temperature control valve group, a steam trap group (when the heat medium is steam), a circulating pump, etc., and can be optionally equipped with expansion tanks, water treatment equipment, water pump frequency conversion control and other components to form a complete heat exchange station. The heat exchanger unit has a standardized and modular design, complete configuration, easy installation and high efficiency and energy saving, making it suitable for sanitary hot water supply in residences, offices, factories, mines, hospitals, hotels, schools and other occasions.

[0003] At present, the existing heat exchanger units usually use plate heat exchangers as the core heat exchange elements. The plate heat exchanger is composed of a series of stacked metal sheets. Thin rectangular channels are formed between the plates. Heat is exchanged through the plates. After long-term use, scale may remain on the plates, resulting in a decrease in heat exchange efficiency. During maintenance, the disassembly and assembly of the plate heat exchanger is relatively complicated. The bolts need to be tightened and the clamping plates need to be removed to reveal the internal plates. After the clamping plates are removed, the operator needs to support them to complete the removal and disassembly. This process is time-consuming and labor-intensive. If the operator uses excessive force or improper methods, it may affect the overall disassembly and assembly, and in severe cases, it may cause deformation or even breakage of components.

[0004] Therefore, in view of the above problems, there is an urgent need for a heat exchanger unit frame for a thermal power station that is easy to disassemble and easy to operate. Utility Model Content

[0005] In order to overcome the shortcomings of the above-mentioned prior art, the utility model provides a heat exchange unit for a thermal power station which can be easily disassembled and easily operated.

[0006] The technical solution is: a heat exchanger for a thermal power station, comprising a heat exchanger frame, a first clamping plate, a second clamping plate, a heat exchanger sheet, a mounting frame, a guide rod, a cross connecting frame, a sleeve rod, a screw rod, a handle and a guide rod, the heat exchanger frame is provided with a first clamping plate, the heat exchanger frame is provided with a second clamping plate located in front of the first clamping plate, a plurality of heat exchanger sheets are provided between the first clamping plate and the second clamping plate, and the second clamping plate is connected to the first clamping plate by fastening bolts; the heat exchanger The frame is provided with a mounting frame located in front of the second clamping plate, and guide rods penetrating the second clamping plate are provided between both ends of the mounting frame and the first clamping plate, and the second clamping plate forms a sliding fit with the guide rods, and a cross connecting frame is provided on the front side of the second clamping plate, and sleeve rods are provided on both sides of the cross connecting frame, a screw rod is threadedly provided on the left sleeve rod, and a guide rod is slidably provided on the right sleeve rod, the front ends of the guide rod and the screw rod respectively pass through one side of the adjacent mounting frame, and a handle is provided on the front end of the screw rod.

[0007] Optionally, it also includes a guide plate, a sliding frame and a shielding plate. The heat exchanger unit frame is provided with guide plates located on both sides of the bottom of the heat exchanger plate. Sliding frames are slidably arranged on the two guide plates. Shielding plates are arranged on the sides of the two sliding frames away from each other, and the upper positions of the two shielding plates coincide with each other.

[0008] Optionally, a glass fiber layer is also included, and the inner sides of the two shielding plates are both provided with a glass fiber layer.

[0009] Optionally, a motor and a spray head are also included. The motor is installed on the top of each of the two shielding plates. The output shaft of the motor passes through the adjacent shielding plates, and the output shaft of the motor is connected to the spray head located on the inner side of the shielding plate.

[0010] Optionally, a water tank is also included. The tops of the two shielding plates are each provided with a water tank located on one side of the adjacent motor, and the water outlet of the water tank is connected to the adjacent spray head.

[0011] Optionally, when the two shielding plates are closed, they cooperate with the first pressing plate and the second pressing plate to form a closed structure.

[0012] Optionally, the upper sides of the shielding plates are concave-convex matched to each other to form an adaptive fit.

[0013] Optionally, a handle is provided on each side of the two shielding plates that are away from each other.

[0014] Beneficial effects: 1. The utility model drives the second clamping plate to be disassembled by rotating the screw rod, making the overall operation more convenient. The connection with the cross connecting frame makes the position of the second clamping plate more stable, and the overall force points are evenly distributed, so that a more stable disassembly can be presented, thereby achieving the effect of convenient disassembly, simple operation and high safety;

[0015] 2. The utility model closes both sides of the first pressing plate and the second pressing plate by cooperating with the sliding frame and the shielding plate, so as to achieve a closed effect. The glass fiber layer can suppress dust to a certain extent and ensure the overall working environment;

[0016] 3. The utility model drives the spray head to rotate through a motor, and cooperates with a water tank to fill the spray head with water, thereby presenting a rotary spraying effect, so that the heat exchange plate can be cleaned or cooled more effectively. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0018] Figure 2 It is a three-dimensional structural schematic diagram of the first pressing plate, the second pressing plate and other components of the utility model.

[0019] Figure 3 It is a three-dimensional structural schematic diagram of the sleeve rod, screw rod, handle and other components of the utility model.

[0020] Figure 4 It is a three-dimensional structural schematic diagram of the sliding frame, the shielding plate, the glass fiber layer and other components of the utility model.

[0021] Figure 5 It is a three-dimensional structural schematic diagram of the water tank, motor, spray head and other components of the utility model.

[0022] Figure 6 It is a three-dimensional structural schematic diagram of the sliding frame and the shielding plate of the utility model.

[0023] Markings in the accompanying drawings: 1. heat exchanger unit frame, 101. first clamping plate, 102. second clamping plate, 103. heat exchanger plate, 2. guide plate, 3. mounting frame, 4. guide rod, 5. cross connecting frame, 6. sleeve rod, 7. screw rod, 8. handle, 9. guide rod, 10. sliding frame, 11. baffle plate, 12. glass fiber layer, 13. water tank, 14. motor, 15. spray head. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] Embodiment: A heat exchange unit for a thermal power station, such as Figure 1-Figure 4As shown, it includes a heat exchanger frame 1, a first clamping plate 101, a second clamping plate 102, a heat exchanger sheet 103, a mounting frame 3, a guide rod 4, a cross connecting frame 5, a sleeve rod 6, a screw rod 7, a handle 8 and a guide rod 9. The heat exchanger frame 1 is used as the basic structure of the whole device, and is mainly used to support and carry components. The first clamping plate 101 is arranged on the top of the heat exchanger frame 1, and the second clamping plate 102 located in front of the first clamping plate 101 is arranged on the top of the heat exchanger frame 1. The heat exchanger sheet 103 is arranged between the first clamping plate 101 and the second clamping plate 102, and the second clamping plate 102 is connected to the first clamping plate 101 by fastening bolts. The fastening bolts are used to ensure the structural stability and the effective contact of the heat exchanger sheet 103; the heat exchanger frame 1 is provided with a mounting frame 3 located in front of the second clamping plate 102, which is used as a mounting carrier for parts and components, and can increase the fixing point for subsequent parts. A guide rod 4 that penetrates the second clamping plate 102 is provided between the upper and lower ends of 3 and the first clamping plate 101, and the second clamping plate 102 forms a sliding fit with the guide rod 4, which has a guiding function to ensure that the second clamping plate 102 can move in a straight line when adjusted and maintain parallel movement. A cross connecting frame 5 is fixedly provided at the middle position of the front side of the second clamping plate 102, and the cross connecting frame 5 can cooperate to uniformly apply force, thereby ensuring the stable disassembly of the second clamping plate 102 and pulling it for synchronous operation. A sleeve rod 6 is provided on the left and right sides of the cross connecting frame 5, and a screw rod 7 is provided on the inner thread of the left sleeve rod 6, and a guide rod 9 is slidably provided on the right sleeve rod 6. The front ends of the guide rod 9 and the screw rod 7 respectively pass through one side of the adjacent mounting frame 3, and the screw rod 7 and the mounting frame 3 are rotatable, and a handle 8 is provided on the front end of the screw rod 7, which makes the rotation of the screw rod 7 more convenient, providing convenience for the operation during disassembly.

[0026] like Figure 2-Figure 6 As shown, it also includes a guide plate 2, a sliding frame 10 and a baffle plate 11. The heat exchanger unit frame 1 is provided with guide plates 2 located on both sides of the bottom of the heat exchange plate 103. The two guide plates 2 are slidably provided with sliding frames 10. The top of the guide plate 2 is provided with a slide rail that is slidably adapted to the sliding frame 10, which can assist the two sliding frames 10 to slide in the left and right directions. A baffle plate 11 is longitudinally arranged on the side where the two sliding frames 10 are away from each other. The upper side positions of the baffle plates 11 are matched in a concave and convex shape to form a matching matching state. When the two baffle plates 11 are closed, they will cooperate with the first clamping plate 101 and the second clamping plate 102 to form a closed structure. At the same time, handles are provided on the side where the two baffle plates 11 are away from each other, so that the movement operation of the baffle plates 11 is more convenient.

[0027] like Figure 4As shown, a glass fiber layer 12 is also included. The inner sides of the two shielding plates 11 are provided with a glass fiber layer 12. The glass fiber layer 12 is resistant to high temperatures and can capture dust in the air. Dust particles will be intercepted by the fibers, thereby reducing the amount of dust in the air.

[0028] like Figure 1 , Figure 4 and Figure 5 As shown, a motor 14 and a spray head 15 are also included. The motor 14 is installed on the top of each of the two baffles 11. The output shaft of the motor 14 passes through the adjacent baffles 11, and the output shaft of the motor 14 is connected to the spray head 15 located on the inner side of the baffle 11, so that the spray head 15 is electrically driven to rotate, thereby achieving a rotating spraying operation of the spray head 15.

[0029] like Figure 1 , Figure 4 and Figure 5 As shown, a water tank 13 is also included. The top of the two baffles 11 is provided with a water tank 13 located on the side of the adjacent motor 14. The water outlet of the water tank 13 is connected to the adjacent spray head 15, so that the spray head 15 can automatically fill with water and realize rotary spraying in coordination with the rotation, thereby achieving a more effective cooling effect.

[0030] When using the device, the staff ensures that the heat exchange unit frame 1 is placed stably, and then slides the two sliding frames 10 to the guide plates 2 on both sides respectively, and then the two shielding plates 11 are closed accordingly to seal the two sides of the heat exchange plate 103. Then the water tank 13 is opened, and then the motor 14 is started. The motor 14 drives the spray head 15 to rotate, and at the same time, the water tank 13 cooperates to fill water into the spray head 15, so that the spray head 15 can perform rotational spraying, and the surface of the heat exchange plate 103 is water-cooled, so that the heat exchange plate 103 drops to a normal temperature to ensure the safety of subsequent operations. Then the disassembly and assembly operation can be started. First, the staff loosens the fastening bolts, and waits for the nuts to disengage. Then the staff can hold the handle 8 and rotate it, thereby driving the screw rod 7 to rotate, and then the sleeve rod 6 is threadedly engaged with the rotation of the screw rod 7, and the sleeve rod 6 is pushed forward The movement of the cross-connecting frame 5 connected thereto is driven, and the guide rod 9 also slides on the right sleeve rod 6. Under the traction of the cross-connecting frame 5, the second clamping plate 102 is driven to slide forward on the guide rod 4, and then separated from the heat exchange plate 103, so that the second clamping plate 102 can be removed therefrom. During this process, there will be a certain amount of dust flying up, and the glass fiber layer 12 on the shielding plates 11 on both sides can capture the dust to ensure a good working environment. Through such operation, the overall disassembly is simpler and more convenient. Compared with manual support and cooperative disassembly, this method not only has uniform force and high safety, but also can effectively improve the disassembly efficiency, and at the same time, to avoid the raising of dust during disassembly; after the above operation is completed, when the machine needs to be used later, the staff needs to slide the sliding frame 10 out of the guide plate 2 to ensure the normal operating environment of the heat exchange plate 103.

[0031] The above is a detailed introduction to the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea. At the same time, for general technical personnel in this field, according to the idea of ​​the present application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.

Claims

1. A heat exchanger for a thermal power station, comprising a heat exchanger frame (1), a first pressing plate (101), a second pressing plate (102) and heat exchange fins (103), wherein the heat exchanger frame (1) is provided with a first pressing plate (101), the heat exchanger frame (1) is provided with a second pressing plate (102) located in front of the first pressing plate (101), a plurality of heat exchange fins (103) are provided between the first pressing plate (101) and the second pressing plate (102), and the second pressing plate (102) and the first pressing plate (101) are connected by fastening bolts; characterized in that: The heat exchanger unit frame (1) further comprises a mounting frame (3), a guide rod (4), a cross-connecting frame (5), a sleeve rod (6), a screw rod (7), a handle (8) and a guide rod (9); the mounting frame (3) located in front of the second clamping plate (102) is arranged on the heat exchanger unit frame (1); guide rods (4) penetrating the second clamping plate (102) are arranged between the two ends of the mounting frame (3) and the first clamping plate (101); and the second clamping plate (102) and the guide rods are connected to each other. (4) to form a sliding fit, a cross connecting frame (5) is provided on the front side of the second clamping plate (102), sleeve rods (6) are provided on both sides of the cross connecting frame (5), a screw rod (7) is threadedly provided on the left sleeve rod (6), and a guide rod (9) is slidably provided on the right sleeve rod (6), the front ends of the guide rod (9) and the screw rod (7) respectively pass through one side of the adjacent mounting frame (3), and a handle (8) is provided at the front end of the screw rod (7).

2. A heat exchange unit for a thermal power station according to claim 1, characterized in that: It also includes a guide plate (2), a sliding frame (10) and a shielding plate (11); the heat exchange unit frame (1) is provided with a guide plate (2) located at both sides of the bottom of the heat exchange plate (103); the two guide plates (2) are both slidably provided with a sliding frame (10); and the shielding plate (11) is provided on the side of the two sliding frames (10) that are away from each other.

3. A heat exchange unit for a thermal power station according to claim 2, characterized in that: It also includes a glass fiber layer (12), and the inner side surfaces of the two shielding plates (11) are both provided with the glass fiber layer (12).

4. A heat exchange unit for a thermal power station according to claim 3, characterized in that: It also includes a motor (14) and a spray head (15), wherein the motor (14) is installed on the top of each of the two shielding plates (11), the output shaft of the motor (14) passes through the adjacent shielding plates (11), and the output shaft of the motor (14) is connected to the spray head (15) located on the inner side of the shielding plate (11).

5. A heat exchange unit for a thermal power station according to claim 4, characterized in that: It also includes a water tank (13), and the tops of the two shielding plates (11) are each provided with a water tank (13) located on a side adjacent to the motor (14), and the water outlet of the water tank (13) is connected to the adjacent spray head (15).

6. A heat exchange unit for a thermal power station according to claim 5, characterized in that: When the two shielding plates (11) are closed, they cooperate with the first pressing plate (101) and the second pressing plate (102) to form a closed structure.

7. According to the heat exchanger unit for a thermal power station as described in claim 6, the upper sides of the two shielding plates (11) are concave-convex matched to form a matching fit.

8. According to the heat exchange unit for a thermal power station as claimed in claim 7, handles are provided on the sides of the two shielding plates (11) that are away from each other.