Wind wheel inclination detection tool
By designing a wind wheel slope detection tool including U-shaped plate, L-shaped plate, adjustment mechanism, angle ruler and telescopic balance plate, the difficulty in detecting the blade angle and diameter size of many inclined wind wheels in the prior art is solved, and an efficient and low-cost detection effect is achieved.
Patent Information
- Application Number
- CN202420659373.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The prior art is difficult to efficiently detect the blade angle and diameter of many inclined wind wheels, resulting in large inspection workloads, frequent equipment replacements and high costs.
A wind wheel slope detection tool is designed, including U-shaped plates, L-shaped plates, adjustment mechanisms, angle rulers and telescopic balance plates. Through the combination and adjustment of these components, different styles and sizes of inclined wind wheels can be detected.
It is possible to use one piece of inspection tooling equipment to detect the blade angle and diameter of multiple inclined wind wheels, reducing the frequency and workload of inspection equipment and reducing costs.
Smart Images

Figure CN222617826U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of wind blade equipment, in particular to a wind wheel inclination detection tool. Background Art
[0002] The casting of fan impellers is done through the lost wax casting process. After the fan impeller is cast, the end face, shaft hole and other assembly positions of the fan impeller need to be machined to finally obtain a finished product that meets the standards. The clearance control between the end face of the fan impeller blade and the housing and the curvature control of the fan blade are important dimensional standards for fan wind power considerations. Therefore, the fan impeller blade thickness, blade height, and internal and external curvatures all need to be accurately designed. The finished product also needs to be accurately inspected before shipment, so as to strictly control the specifications of the fan impeller blades and ensure product quality and consistency.
[0003] The inclined wind wheel can reduce noise, but the inclined wind wheel is composed of multiple obliquely designed wind blades. Because there are many wind blades that make up the inclined wind wheel, the angle of each wind blade needs to be within the tolerance range. Otherwise, when the angle of the wind blade exceeds the tolerance range, abnormal noise will occur when the inclined wind wheel rotates, and vibration will occur in severe cases. Workers need to check whether the angle of each wind blade is within the tolerance range. The workload is very large, and each company has many products. The wind blade angle and diameter of the inclined wind wheel in each product are different. Therefore, when workers detect the inclined wind wheels of different products, they need to replace different detection equipment. It will take a lot of time to replace the detection equipment, and the cost is very high to specially design and produce a detection equipment for each inclined wind wheel of different sizes. Utility Model Content
[0004] The purpose of the utility model is to provide a wind wheel inclination detection tool.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following scheme: a wind wheel inclination detection tool, including a U-shaped plate, the U-shaped plate is composed of symmetrically arranged L-shaped plates, and an adjustment is provided between the L-shaped plates; a first adjustment mechanism for the distance between the two L-shaped plates, an angle ruler for detecting the inclination of the wind wheel is provided on one side of the two L-shaped plates, a wind wheel placement plate is provided on one of the L-shaped plates, and a second adjustment mechanism for adjusting the height of the wind wheel placement plate is provided between the L-shaped plate and the wind wheel placement plate. The utility model can use a piece of detection tooling equipment to detect the blade angles and diameters of multiple inclined wind wheels. The detection tooling equipment is provided with a balancing plate with an adjustable angle, and the inclination angle of the balancing plate used for comparing the angles is fixed. In this way, the balancing plate can be used as a comparison object to detect whether the inclination angle of the wind blade on the inclined wind wheel is within the tolerance range. At the same time, the length of the detection tooling can be extended or shortened, and the placement plate for placing the inclined wind wheel can be moved up and down, so that inclined wind wheels of different diameters can be detected.
[0006] As a preferred solution of the utility model, a plurality of first guide rods are fixedly provided on one of the L-shaped plates, and a first guide hole is provided on the other L-shaped plate, and one end of the first guide rod extends into the first guide hole.
[0007] As a further scheme of the utility model, the first adjusting mechanism includes a first threaded hole fixed on one of the L-shaped plates, a first mounting hole is provided on the other L-shaped plate near one end of the first threaded hole, a first through hole coaxial with the first threaded hole is provided on the first mounting hole, a first threaded rod is rotatably provided on the first through hole, one end of the first threaded rod is threadedly connected to the first through hole, a second through hole is provided at one end of the first mounting hole, a first rotating shaft is rotatably provided on the second through hole, a first bevel gear is fixedly provided at one end of the first rotating shaft, a first rotating handle is fixedly provided at the other end, and a second bevel gear meshing with the first bevel gear is fixed on the first threaded rod.
[0008] As a further solution of the utility model, the angle ruler includes a scale plate fixed on one side of one of the L-shaped plates, the scale plate is provided with a second threaded hole, a shaft rod is provided on the second threaded hole, one end of the shaft rod is provided with an external thread threadedly connected to the second threaded hole, and the other end is fixed with a second handle, and a telescopic balance plate is hinged on the shaft rod.
[0009] As a preferred embodiment of the utility model, the telescopic balance plate includes a first connecting plate hinged on the shaft, a second guide hole is provided at one end of the first connecting plate, a second guide rod is passed through the second guide hole, and a second connecting plate is fixed at one end of the second guide rod.
[0010] As a further solution of the utility model, an arc-shaped slide groove is provided on the L-shaped plate away from one end of the scale plate, and a sliding block cooperating with the arc-shaped slide groove is fixed on one end of the second connecting plate.
[0011] As a preferred solution of the utility model, a guide groove is provided on one of the L-shaped plates, a guide plate moving along the guide groove is provided on the guide groove, and the second adjustment mechanism is arranged on the guide plate.
[0012] As a further scheme of the utility model, the second adjusting mechanism includes a second mounting hole arranged on the guide plate, a third through hole connected with the second mounting hole is vertically arranged on the guide plate, a second threaded rod is rotatably arranged on the third through hole, a third guide rod is vertically fixed on the guide plate, a threaded sleeve threadedly connected with the second threaded rod is provided at the bottom of the wind wheel placement plate, a sleeve connected with the third guide rod is fixed at the bottom of the guide plate, a third bevel gear is fixed at one end of the second threaded rod, a fourth through hole connected with the second mounting hole is provided at one end of the guide plate, a second rotating shaft is rotatably arranged in the fourth through hole, a fourth bevel gear meshing with the third bevel gear is fixed at one end of the second rotating shaft, and a third rotating handle is fixed at the other end.
[0013] As a preferred solution of the utility model, the wind wheel placement plate is arc-shaped, and one end of the wind wheel placement plate extends away from the L-shaped plate on one end of the guide plate.
[0014] To sum up, the utility model has the following beneficial effects compared with the prior art: the utility model can use one piece of detection tooling equipment to detect the blade angles and diameters of multiple inclined wind wheels, and the detection tooling equipment is provided with a balance plate with an adjustable angle, and the inclination angle of the balance plate used for comparing the angle is fixed, so that the balance plate can be used as a reference object to detect whether the inclination angle of the wind blade on the inclined wind wheel is within the tolerance range, and at the same time, the length of the detection tooling can be extended or shortened, and the placement plate for the inclined wind wheel can be moved up and down, so that inclined wind wheels of different diameters can be detected. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a three-dimensional view of the utility model.
[0016] Figure 2 This is an exploded view of the utility model.
[0017] Figure 3 This is one of the cross-sectional views of the utility model.
[0018] Figure 4 This is the second cross-sectional view of the utility model.
[0019] Figure 5 For this utility model Figure 2 Magnified view at A in the middle.
[0020] Description of reference numerals: 1, U-shaped plate; 2, L-shaped plate; 20, first adjustment mechanism; 30, angle ruler; 3, wind wheel placement plate; 40, second adjustment mechanism; 11, first guide rod; 12, first guide hole; 21, first threaded hole; 22, first mounting hole; 23, first through hole; 24, first threaded rod; 25, second through hole; 26, first rotating shaft; 27, first bevel gear; 28, first rotating handle; 29, second bevel gear; 31, scale plate; 32, second threaded hole; 33, shaft rod; 34, external thread; 35. Second turning handle; 50. Telescopic balance plate; 51. First connecting plate; 52. Second guide hole; 53. Second guide rod; 54. Second connecting plate; 61. Arc slide groove; 62. Slider; 63. Guide groove; 64. Guide plate; 41. Second mounting hole; 42. Third through hole; 43. Third guide rod; 44. Threaded sleeve; 45. Sleeve; 46. Second threaded rod; 47. Third bevel gear; 48. Fourth through hole; 49. Second rotating shaft; 411. Fourth bevel gear; 412. Third turning handle; 71. Arc type. DETAILED DESCRIPTION
[0021] The following specific implementation content provides a variety of different embodiments or examples for implementing the utility model. Of course, these are only embodiments or examples and are not intended to be limiting. In addition, repeated reference numerals may be used in different embodiments, such as repeated numbers and / or letters. These repetitions are for the purpose of simply and clearly describing the utility model and do not represent a specific relationship between the different embodiments and / or structures discussed.
[0022] In addition, space-related words may be used, such as "below", "lower side", "from the inside out", "above", "upper side" and similar words. These relative words are for the convenience of describing the relationship between one element or feature and another element or feature in the drawings. These spatial relative words include different orientations of the device in use or operation, as well as the orientations described in the drawings. The device may be turned to different orientations, rotations or other orientations, and the space-related adjectives used therein may also be interpreted in the same way. Therefore, it cannot be understood as a limitation on the utility model. The terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.
[0023] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods: Figures 1 to 5The wind wheel inclination detection tool shown in the figure includes a U-shaped plate 1, and the U-shaped plate 1 is composed of symmetrically arranged L-shaped plates 2, and an adjustment is provided between the L-shaped plates 2; a first adjustment mechanism 20 for adjusting the distance between the two L-shaped plates 2, an angle ruler 30 for detecting the inclination of the wind wheel is provided on one side of the two L-shaped plates 2, a wind wheel placement plate 3 is provided on one of the L-shaped plates 2, and a second adjustment mechanism 40 for adjusting the height of the wind wheel placement plate 3 is provided between the L-shaped plate 2 and the wind wheel placement plate 3.
[0024] A further embodiment of the L-shaped plate 2 in the utility model: a plurality of first guide rods 11 are fixedly provided on one of the L-shaped plates 2, and a first guide hole 12 is provided on the other L-shaped plate 2, one end of the first guide rod 11 extends into the first guide hole 12, and after the first guide rod 11 is inserted into the first guide hole 12, it can be ensured that the detection tooling will not be misplaced when the side length is lengthened or shortened.
[0025] A further embodiment of the first adjusting mechanism 20 in the utility model: the first adjusting mechanism 20 includes a first threaded hole 21 fixed on one of the L-shaped plates 2, a first mounting hole 22 is provided on the other L-shaped plate 2 near one end of the first threaded hole 21, a first through hole 23 coaxial with the first threaded hole 21 is provided on the first mounting hole 22, a first threaded rod 24 is rotatably provided on the first through hole 23, one end of the first threaded rod 24 is threadedly connected to the first through hole 23, a second through hole 25 is provided on one end of the first mounting hole 22, and a first rotating shaft 26 is rotatably provided on the second through hole 25 A first bevel gear 27 is fixedly provided at one end of the first rotating shaft 26, and a first rotating handle 28 is fixedly provided at the other end. A second bevel gear 29 meshing with the first bevel gear 27 is fixedly provided on the first threaded rod 24. When the length of the detection tooling needs to be adjusted, it is only necessary to rotate the first rotating handle 28, and the first bevel gear 27 on the first rotating handle 28 will drive the second bevel gear 29 on the first threaded rod 24 to rotate, and the first threaded rod 24 will also rotate synchronously. When the first threaded rod 24 rotates in the first threaded hole 21, the distance between the two L-shaped plates 2 can be changed, so that inclined wind wheels of different lengths can be used.
[0026] A further embodiment of the angle ruler 30 in the utility model: the angle ruler 30 includes a scale plate 31 fixed on one side of one of the L-shaped plates 2, a second threaded hole 32 is provided on the scale plate 31, a shaft rod 33 is provided on the second threaded hole 32, one end of the shaft rod 33 is provided with an external thread 34 threadedly connected to the second threaded hole 32, and the other end is fixed with a second handle 35, a telescopic balance plate 50 is hinged on the shaft rod 33, and the scale plate 31 is provided on the L-shaped plate 2. The telescopic balance plate 50 is swung by the scale plate 31 to make the contraction balance plate 50 swing to a required angle, and then the second handle 35 is tightened to fix the angle of the telescopic balance plate 50 unchanged, so that the contraction balance plate 50 can be used as a reference to detect the angle of the wind blades on the inclined wind wheel.
[0027] A further embodiment of the telescopic balance plate 50 in the present invention: the telescopic balance plate 50 includes a first connecting plate 51 hinged on the shaft rod 33, a second guide hole 52 is provided at one end of the first connecting plate 51, a second guide rod 53 is penetrated in the second guide hole 52, and a second connecting plate 54 is fixed at one end of the second guide rod 53. The telescopic balance plate 50 composed of the first connecting plate 51 and the second connecting plate 54 can adjust its own length according to the length of the detection tooling.
[0028] A further embodiment of the L-shaped plate 2 in the utility model: an arc-shaped slide groove 61 is provided on the L-shaped plate 2 at one end away from the scale plate 31, and a slider 62 cooperating with the arc-shaped slide groove 61 is fixed at one end of the second connecting plate 54. After the slider 62 on the second connecting plate 54 cooperates with the arc-shaped slide groove 61, it can not only adjust its own length according to the length of the detection tooling, but also prevent the telescopic balance plate 50 from being deformed due to excessive length, thereby causing errors in the detection angle.
[0029] A further embodiment of the L-shaped plate 2 in the utility model: a guide groove 63 is provided on one of the L-shaped plates 2, and a guide plate 64 moving along the guide groove 63 is provided on the guide groove 63, and the second adjustment mechanism 40 is arranged on the guide plate 64. When the inclination angle of the telescopic balancing plate 50 is fixed, the inclined wind wheel is placed on the wind wheel placement plate 3, and then the guide plate 64 is pushed to make the inclined wind wheel close to the telescopic balancing plate 50. In this way, the inclination angle of the telescopic balancing plate 50 can be used as a reference, and by rotating the inclined wind wheel, it can be detected whether the angle of each fan blade is within the tolerance range.
[0030] A further embodiment of the second adjusting mechanism 40 in the utility model: the second adjusting mechanism 40 includes a second mounting hole 41 arranged on the guide plate 64, a third through hole 42 connected to the second mounting hole 41 is vertically arranged on the guide plate 64, a second threaded rod 46 is rotatably arranged on the third through hole 42, a third guide rod 43 is vertically fixed on the guide plate 64, a threaded sleeve 44 threadedly connected to the second threaded rod 46 is arranged at the bottom of the wind wheel placement plate 3, a sleeve 45 connected to the third guide rod 43 is fixed at the bottom of the guide plate 64, and a third bevel gear 41 is fixed at one end of the fourth bevel gear 411. 7. A fourth through hole 48 connected to the second mounting hole 41 is provided at one end of the guide plate 64, and a second rotating shaft 49 is rotatably provided in the fourth through hole 48. A fourth bevel gear 411 meshing with the third bevel gear 47 is fixedly provided at one end of the second rotating shaft 49, and a third rotating handle 412 is fixed at the other end. When it is necessary to adjust the height of the wind wheel placing plate 3, the third rotating handle 412 is rotated to rotate the fourth bevel gear 411 to drive the third bevel gear 47 on the fourth bevel gear 411 to rotate, and the second rotating shaft 49 will rotate synchronously. When the second rotating shaft 49 rotates in the threaded sleeve 44, the height of the wind wheel placing plate 3 on the threaded sleeve 44 can be adjusted.
[0031] A further embodiment of the wind wheel placement plate 3 in the present invention: the wind wheel placement plate 3 is in an arc shape 71 , and one end of the wind wheel placement plate 3 extends away from the L-shaped plate 2 on one end of the guide plate 64 .
[0032] When in use: after the first guide rod 11 is inserted into the first guide hole 12, it can ensure that the detection tooling will not be misplaced when the side length is lengthened or shortened. When the length of the detection tooling needs to be adjusted, it is only necessary to rotate the first rotating handle 28. The first bevel gear 27 on the first rotating handle 28 will drive the second bevel gear 29 on the first threaded rod 24 to rotate, and the first threaded rod 24 will also rotate synchronously. When the first threaded rod 24 rotates in the first threaded hole 21, the distance between the two L-shaped plates 2 can be changed, so that inclined wind wheels of different lengths can be used. There is a scale plate 31 on the L-shaped plate 2. The telescopic balancing plate 50 is swung by the scale plate 31 to make the shrinking balancing plate 50 swing to the required angle, and then the second rotating handle 35 is tightened to fix the angle of the telescopic balancing plate 50 unchanged. In this way, the shrinking balancing plate 50 can be used as a reference to detect the angle of the wind blades on the inclined wind wheel. The telescopic balancing plate 50 composed of the first connecting plate 51 and the second connecting plate 54 can The length of the second connecting plate 54 can be adjusted according to the length of the detection tooling. After the slider 62 on the second connecting plate 54 cooperates with the arc-shaped slide groove 61, it can not only adjust its own length according to the length of the detection tooling, but also prevent the telescopic balancing plate 50 from being too long and deformed, thereby causing an error in the detection angle. When the inclination angle of the telescopic balancing plate 50 is fixed, the inclined wind wheel is placed on the wind wheel placement plate 3, and then the guide plate 64 is pushed to make the inclined wind wheel close to the telescopic balancing plate 50. In this way, the inclination angle of the telescopic balancing plate 50 can be used as a reference. By rotating the inclined wind wheel, it can be detected whether the angle of each wind blade is within the tolerance range. When the height of the wind wheel placement plate 3 needs to be adjusted, the third rotating handle 412 is rotated to rotate the fourth bevel gear 411 to drive the third bevel gear 47 on the fourth bevel gear 411 to rotate, and the second rotating shaft 49 will rotate synchronously. When the second rotating shaft 49 rotates in the threaded sleeve 44, the height of the wind wheel placement plate 3 on the threaded sleeve 44 can be adjusted.
[0033] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A wind rotor inclination detection tool, comprising a U-shaped plate (1), characterized in that: The U-shaped plate (1) is composed of symmetrically arranged L-shaped plates (2), and a first adjusting mechanism (20) for adjusting the distance between the two L-shaped plates (2) is provided between the L-shaped plates (2); an angle ruler (30) for detecting the inclination of the wind wheel is provided on one side of the two L-shaped plates (2); a wind wheel placement plate (3) is provided on one of the L-shaped plates (2); and a second adjusting mechanism (40) for adjusting the height of the wind wheel placement plate (3) is provided between the L-shaped plate (2) and the wind wheel placement plate (3).
2. A wind wheel inclination detection tool according to claim 1, characterized in that: A plurality of first guide rods (11) are fixedly provided on one of the L-shaped plates (2), and a first guide hole (12) is provided on the other L-shaped plate (2), and one end of the first guide rod (11) extends into the first guide hole (12).
3. A wind wheel inclination detection tool according to claim 1, characterized in that: The first adjusting mechanism (20) comprises a first threaded hole (21) fixed on one of the L-shaped plates (2); a first mounting hole (22) is provided on the other L-shaped plate (2) near one end of the first threaded hole (21); a first through hole (23) coaxial with the first threaded hole (21) is provided on the first mounting hole (22); a first threaded rod (24) is rotatably provided on the first through hole (23); one end of the first threaded rod (24) is threadedly connected to the first through hole (23); a second through hole (25) is provided at one end of the first mounting hole (22); a first rotating shaft (26) is rotatably provided on the second through hole (25); a first bevel gear (27) is fixedly provided at one end of the first rotating shaft (26); a first rotating handle (28) is fixedly provided at the other end; and a second bevel gear (29) meshing with the first bevel gear (27) is fixedly provided on the first threaded rod (24).
4. A wind wheel inclination detection tool according to claim 1, characterized in that: The angle ruler (30) comprises a scale plate (31) fixed on one side of one of the L-shaped plates (2); a second threaded hole (32) is provided on the scale plate (31); a shaft rod (33) is provided on the second threaded hole (32); one end of the shaft rod (33) is provided with an external thread (34) threadedly connected to the second threaded hole (32); a second handle (35) is fixedly provided on the other end; a telescopic balance plate (50) is hinged on the shaft rod (33).
5. A wind wheel inclination detection tool according to claim 4, characterized in that: The telescopic balance plate (50) comprises a first connecting plate (51) hinged on the shaft (33), a second guide hole (52) is provided at one end of the first connecting plate (51), a second guide rod (53) is inserted into the second guide hole (52), and a second connecting plate (54) is fixed at one end of the second guide rod (53).
6. A wind wheel inclination detection tool according to claim 5, characterized in that: An arc-shaped slide groove (61) is provided on the L-shaped plate (2) at one end away from the scale plate (31), and a sliding block (62) cooperating with the arc-shaped slide groove (61) is fixed on one end of the second connecting plate (54).
7. The wind wheel inclination detection tool according to claim 1, characterized in that: A guide groove (63) is provided on one of the L-shaped plates (2), a guide plate (64) that moves along the guide groove (63) is provided on the guide groove (63), and the second adjustment mechanism (40) is arranged on the guide plate (64).
8. The wind wheel inclination detection tool according to claim 1, characterized in that: The second adjustment mechanism (40) comprises a second mounting hole (41) arranged on the guide plate (64); a third through hole (42) vertically arranged on the guide plate (64) and communicating with the second mounting hole (41); a second threaded rod (46) rotatably arranged on the third through hole (42); a third guide rod (43) vertically fixed on the guide plate (64); a threaded sleeve (44) threadedly connected to the second threaded rod (46) is arranged at the bottom of the wind wheel placement plate (3); 4) A sleeve (45) connected to the third guide rod (43) is fixed at the bottom, a third bevel gear (47) is fixed at one end of the second threaded rod (46), a fourth through hole (48) connected to the second mounting hole (41) is provided at one end of the guide plate (64), a second rotating shaft (49) is rotatably provided in the fourth through hole (48), a fourth bevel gear (411) meshing with the third bevel gear (47) is fixed at one end of the second rotating shaft (49), and a third rotating handle (412) is fixed at the other end.
9. A wind wheel inclination detection tool according to claim 8, characterized in that: The wind wheel placement plate (3) is in an arc shape (71), and one end of the wind wheel placement plate (3) extends toward the L-shaped plate (2) on one end away from the guide plate (64).