Ball cutter damage auxiliary device

By designing a ball knife loss auxiliary device that simulates the real cutting environment, the problems of inefficiency of traditional detection methods and the influence of human factors are solved, and more accurate and efficient ball knife wear detection is achieved.

CN222618440UActive Publication Date: 2025-03-14SHENZHEN SANCHINE MOLD CO LTD
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Patent Information

Application Number
CN202420936302.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-03-14
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The traditional alloy ball knife wear detection method relies on manual experience and naked eye observation, is inefficient and susceptible to human factors, resulting in inaccurate detection results.

Method used

A ball knife loss auxiliary device is designed, including a device main body and a test knife test section, which is provided with an inclined test knife inclined surface, a first reference surface and a second reference surface, and a test knife piece arranged in a transverse direction. This device simulates the real cutting environment during the ball knife test process, instead of manually observing the ball knife damage.

Benefits of technology

By simulating the real cutting environment, the device provides a stable and reliable test tool platform, which improves the accuracy and efficiency of ball tool wear detection and reduces the influence of human factors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a ball cutter damage auxiliary device, which comprises a device main body, the device main body is provided with a cutter testing part, the cutter testing part comprises a cutter testing inclined plane, a first reference plane and a second reference plane, the cutter testing inclined plane is obliquely arranged on the device main body, and the first reference plane is arranged on the device main body. The first reference surface and the second reference surface are respectively arranged at the upper end and the lower end of the test knife inclined surface and are parallel to each other, the test knife inclined surface is provided with a plurality of test knife pieces, the test knife pieces are transversely arranged, concave parts and convex parts of the test knife pieces are arc-shaped, and the concave parts and the convex parts of the test knife pieces are arc-shaped. A simulation environment can be provided in the ball cutter testing process, cutter testing on the surface of a workpiece is not needed, and meanwhile manual observation of the damage condition of the ball cutter is replaced.
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Description

Technical Field

[0001] The utility model relates to the field of tool testing, in particular to a ball cutter tool damage auxiliary device. Background Art

[0002] With the continuous advancement of industrial manufacturing technology, the performance requirements for cutting tools are getting higher and higher. As a common cutting tool, alloy ball cutters are widely used in the field of mechanical processing. However, during use, alloy ball cutters will deteriorate in performance due to wear, which in turn affects processing quality and production efficiency.

[0003] In this context, the detection and evaluation of alloy ball cutter wear is particularly important. Traditional tool wear detection methods usually rely on the operator's experience and visual observation, which is not only inefficient but also easily affected by human factors, resulting in inaccurate detection results. Utility Model Content

[0004] In view of the above situation, it is necessary to provide a ball cutter damage auxiliary device that solves at least one of the above problems, including a device body, the device body is provided with a test knife part, the test knife part includes a test knife slope, a first reference plane and a second reference plane, the test knife slope is obliquely arranged on the device body, the first reference plane and the second reference plane are respectively arranged at the upper and lower ends of the test knife slope and are parallel to each other, the test knife slope is provided with a plurality of test knife pieces, the test knife pieces are arranged horizontally, and the concave and convex parts of the test knife pieces are arc-shaped.

[0005] Preferably, gaps are provided between the test knife pieces.

[0006] Preferably, the device body is provided with fixing holes, and the fixing holes are respectively arranged at two ends of the device body.

[0007] Preferably, the device body is provided with scale marks for marking and adjusting the position of the test knife piece.

[0008] Preferably, the fixing hole is a threaded hole, and the device body is fixed to the test bench by bolt fasteners.

[0009] The utility model has the beneficial effects of providing a simulation environment in the process of simulating the ball cutter testing without testing the cutter on the workpiece surface, and replacing manual observation of the ball cutter damage condition. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] 1. Device body; 2. Knife test part; 21. Knife bevel; 22. First reference plane; 23. Second reference plane; 24. Knife test piece; 3. Fixing hole.

[0011] Figure 1It is a structural schematic diagram of the ball cutter blade damage auxiliary device from a first perspective of an embodiment of the utility model.

[0012] Figure 2 It is a structural schematic diagram of the ball cutter blade damage auxiliary device from a second viewing angle according to an embodiment of the utility model.

[0013] Figure 3 It is a structural schematic diagram of the ball cutter blade damage auxiliary device from a third perspective of the utility model embodiment.

[0014] Figure 4 It is a structural schematic diagram of a knife testing piece according to an embodiment of the utility model. DETAILED DESCRIPTION

[0015] In order to make the purpose, technical solution and advantages of the utility model more clear, the ball cutter blade damage auxiliary device of the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not used to limit the utility model.

[0016] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "center", "longitudinal", "lateral", "up", "down", "left", "right", "inside", "outside", "front end", "rear end", "head", "tail", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0017] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood by specific circumstances.

[0018] See also Figures 1 to 4A ball cutter damage auxiliary device according to an embodiment of the utility model comprises a device body 1, wherein the device body 1 is provided with a test knife portion 2, wherein the test knife portion 2 comprises a test knife slope 21, a first reference plane 22 and a second reference plane 23, wherein the test knife slope 21 is obliquely arranged on the device body 1, wherein the first reference plane 22 and the second reference plane 23 are respectively arranged at the upper and lower ends of the test knife slope 21 and are parallel to each other, wherein the test knife slope 21 is provided with a plurality of test knife pieces 24, wherein the test knife pieces 24 are arranged in a transverse arrangement, and the concave and convex parts of the test knife pieces 24 are arc-shaped.

[0019] In the above embodiment, the knife test slope 21 in the knife test part 2 can simulate the angle relationship between the tool and the workpiece during real cutting due to its inclined design. This provides a natural cutting surface for the ball cutter, making the test closer to the actual cutting conditions. The first reference plane 22 and the second reference plane 23, as auxiliary planes, are located at the upper and lower ends of the knife test slope 21 and are parallel to each other. The main function of these two reference planes is to help the user to stably place the ball cutter on the knife test slope 21. The user can place the ball cutter between the two reference planes as needed, and move the ball cutter smoothly to the knife test slope 21 along the guide. This design ensures the stability and accuracy of the ball cutter during the knife test process. The knife test piece 24 set on the knife test slope 21 is a key component in the test process. These knife test pieces 24 are arranged horizontally and are designed with arc-shaped concave and convex parts, which match the shape of the ball cutter, and can ensure that the ball cutter can cut stably and smoothly during the knife test process. This design avoids the knife hitting phenomenon of the ball cutter during the knife test process, ensuring the accuracy and safety of the test. After the ball cutter is processed, the user can test it through this auxiliary device. First, the user places the ball cutter between the first reference plane 22 and the second reference plane 23, and then selects test cutter pieces 24 of different heights for testing according to the height of the workpiece. This flexibility enables the device to adapt to ball cutters of different sizes and types, improving its versatility and practicality. During the test, the user can observe the contact between the ball cutter and the test cutter piece 24, the cutting marks, etc., to determine whether the ball cutter has defects. For example, if there is an abnormal sound during the cutting process, a sudden increase in cutting force, or uneven cutting marks, it may indicate that the ball cutter has defects. In summary, the ball cutter damage auxiliary device provides a stable and reliable test platform by simulating a real cutting environment.

[0020] See also Figures 1 to 4 In another embodiment, gaps are provided between the test knife members 24 .

[0021] In the above embodiment, firstly, the gap between the test knife pieces 24 provides space for the ball cutter to move on the test knife inclined surface 21. During the test knife process, the ball cutter needs to move along the test knife inclined surface 21 to contact and cut with different test knife pieces 24. The existence of the gap ensures that the ball cutter can move smoothly between the test knife pieces 24 without being hindered or stuck. Secondly, the setting of the gap helps to simulate the cutting conditions in the actual cutting process. In actual cutting, there is a certain gap or space between the tool and the workpiece to accommodate the chips and waste generated by cutting. The gap between the test knife pieces 24 can simulate this cutting environment, so that the cutting behavior of the ball cutter during the test knife process is closer to the actual cutting situation. In addition, the gap can also play a role in heat dissipation. During the cutting process, due to the effects of friction and cutting force, both the test knife piece 24 and the ball cutter will generate heat. The existence of the gap helps to dissipate heat and prevent the test knife piece 24 and the ball cutter from being damaged due to overheating or affecting the accuracy of the test results.

[0022] See also Figures 1 to 4 In another embodiment, the device body 1 is provided with fixing holes 3, and the fixing holes 3 are respectively arranged at two ends of the device body 1.

[0023] In the above embodiment, the main function of the fixing hole 3 is to fix the entire auxiliary device. By passing bolts or other fasteners through the fixing hole 3, the device body 1 can be firmly fixed on the test bench or machine tool. This fixing method ensures the stability and reliability of the device during the test process and prevents the test error caused by the movement or shaking of the device. Secondly, the fixing holes 3 are arranged at both ends of the device body 1, and this layout helps to achieve balanced fixation of the device. When the bolts or fasteners pass through the fixing holes 3 at both ends and are connected to the test bench or machine tool, the device body 1 can be evenly stressed, thereby ensuring its stability during the test process. In addition, the design of the fixing hole 3 also takes into account the convenience of device installation. The operator can select a suitable fixing position and angle according to actual needs, and fix the device on the test bench or machine tool through the fixing hole 3. This flexibility enables the device to adapt to different test environments and requirements.

[0024] See also Figures 1 to 4 In another embodiment, the device body 1 is provided with scale marks for marking and adjusting the position of the test knife piece 24 .

[0025] In the above embodiment, the scale marks provide an intuitive reference for the operator. By observing and reading the scale marks, the operator can accurately understand the current position of the test tool 24, thereby determining whether it meets the test requirements.

[0026] See also Figures 1 to 4In another embodiment, the fixing hole 3 is a threaded hole, and the device body 1 is fixed to the test bench by bolt fasteners.

[0027] In the above embodiment, the threaded hole and the fasteners such as bolts are used together to provide a stable fixing method for the device body 1. By screwing the bolts into the threaded holes, the device body 1 can be firmly fixed on the test bench. This fixing method is not only simple and convenient, but also firm and reliable, and can effectively prevent the device from loosening or displacement during the test process.

[0028] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with the profession can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A ball cutter damage auxiliary device, characterized in that: The invention comprises a device body, wherein the device body is provided with a test knife part, wherein the test knife part comprises a test knife slope, a first reference plane and a second reference plane, wherein the test knife slope is obliquely arranged on the device body, the first reference plane and the second reference plane are respectively arranged at the upper and lower ends of the test knife slope and are parallel to each other, the test knife slope is provided with a plurality of test knife pieces, the test knife pieces are arranged in a transverse arrangement, and the concave and convex parts of the test knife pieces are arc-shaped.

2. The ball cutter damage auxiliary device according to claim 1, characterized in that: Gaps are arranged between the knife test pieces.

3. The ball cutter damage auxiliary device according to claim 1, characterized in that: The device body is provided with fixing holes, and the fixing holes are respectively arranged at two ends of the device body.

4. The ball cutter damage auxiliary device according to claim 1, characterized in that: The device body is provided with scale marks for marking and adjusting the position of the knife test piece.

5. The ball cutter damage auxiliary device according to claim 3, characterized in that: The fixing hole is a threaded hole, and the device body is fixed to the test bench by bolt fasteners.