Waste gas filtering device of PU tire production equipment
By designing the exhaust gas filtration device of PU tire production equipment that is automatically cleaned, the problems of easy blockage of the filter layer and difficulty in cleaning and maintenance in traditional devices are solved, efficient exhaust gas filtration is achieved and the service life of the filter layer is extended.
Patent Information
- Application Number
- CN202420978258.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The exhaust gas filtration device of traditional PU tire production equipment has the problem that the filter layer is easily blocked and the filter layer is difficult to clean and maintain, resulting in low filtration efficiency and short service life of the filter layer.
A waste gas filter device including a cleaning assembly is designed. The cleaning assembly includes a filter box, a screw, a lift plate, a motor and a cleaning brush. The screw is driven to rotate by the motor to drive the lift plate and a cleaning brush to automatically clean the filter layer.
The automatic cleaning of the filter layer is realized, the filtration efficiency is improved, the service life of the filter layer is extended, the maintenance cost is reduced, and the impurities and harmful substances in the exhaust gas are effectively filtered.
Smart Images

Figure CN222624018U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tire production equipment, and particularly relates to an exhaust gas filtering device for PU tire production equipment. Background Art
[0002] PU tire production equipment is a system of specialized machinery and devices necessary for manufacturing polyurethane tires. This set of equipment covers the entire production process from raw material processing, mixing, molding to vulcanization, ensuring that the quality and performance of the tires meet the predetermined standards. The raw material processing equipment is responsible for accurately metering and pre-treating the polyurethane raw materials, laying a solid foundation for the subsequent mixing process. The mixing equipment evenly mixes these raw materials with additives and ensures that the physical properties of the materials are in the best state by accurately controlling the process parameters. With the rapid development of the PU tire production industry, the problem of waste gas generated during the production process has become increasingly prominent. These waste gases not only pollute the environment, but may also have adverse effects on the health of operators.
[0003] Traditional exhaust gas filtering devices have the problems of easy clogging of the filter layer and difficulty in cleaning and maintaining the filter layer, resulting in low filtration efficiency and short service life of the filter layer, which cannot meet the needs of modern PU tire production. Therefore, an exhaust gas filtering device for PU tire production equipment is proposed. Summary of the invention
[0004] The purpose of the utility model is to overcome the problems in the prior art that the filter layer is easily clogged and the filter layer is difficult to clean and maintain, resulting in low filtering efficiency and short service life of the filter layer, and to provide an exhaust gas filtering device for PU tire production equipment that can automatically clean the filter layer, improve the filtering efficiency, and increase the service life of the filter layer.
[0005] In order to achieve the above-mentioned purpose, the utility model provides an exhaust gas filtering device of a PU tire production equipment, comprising a cleaning component, the cleaning component comprising a filter box, a screw, a lifting plate, a screw hole, a motor, a cleaning brush, a cover plate groove, a first slot, a filter layer, a second slot and an adsorption layer, a screw is passed through the rear center of the upper surface of the filter box, and the inner side walls of the filter box are slidably connected with lifting plates at the rear of both sides, a screw hole is opened at the center of the upper surface of the lifting plate, the outer side wall of the screw is threadedly connected to the inner side wall of the screw hole, the outer side of the rear center of the upper surface of the filter box is fixedly connected with a motor, the top of the screw is fixedly connected to the output end of the motor, the front surface of the lifting plate is fixedly connected with a cleaning brush, the upper surface of the filter box is opened near the front of the motor, the inner bottom wall of the cover plate groove is opened at the rear of the first slot, the inner side wall of the first slot is slidably connected with the filter layer, the front surface of the cleaning brush is fitted and connected to the rear surface of the filter layer, the inner bottom wall of the cover plate groove is opened at the front of the second slot, and the inner side wall of the second slot is slidably connected with the adsorption layer.
[0006] Preferably, the rear portion of the lower surface of the filter box is connected to a dust box, a limiting groove is provided on the rear surface of the dust box, the inner side wall of the limiting groove is slidably connected to the dust box, the rear surface of the dust box is fixedly connected to a sealing plate, and the outer side of the front surface of the sealing plate is fit-connected to the outer side of the limiting groove on the rear surface of the dust box.
[0007] Preferably, the middle parts of both sides of the lifting plate are fixedly connected with limiting slide blocks, and limiting slide grooves are provided on both sides of the inner wall of the filter box near the middle part of the lifting plate, and the outer wall of the limiting slide block is slidably connected to the inner wall of the limiting slide groove.
[0008] Preferably, a sealing cover is hinged on one side of the inner side wall of the cover plate groove via a pin, and a side of the sealing cover away from the pin is fixedly connected to a side of the filter box away from the pin via a lock.
[0009] Preferably, a sealing ring is fixedly connected to the outer side of the inner bottom wall of the cover plate groove, and the upper surface of the sealing ring is closely connected to the outer side of the lower surface of the sealing cover.
[0010] Preferably, a limiting block is welded to the bottom of the inner rear wall of the filter box, a limiting hole is provided at the front of the upper surface of the limiting block, and the bottom of the outer side wall of the screw is rotatably connected to the inner side wall of the limiting hole.
[0011] Preferably, an air inlet pipe is connected to the middle of the rear surface of the filter box, a docking plate is welded to the air inlet end of the air inlet pipe, an air outlet pipe is connected to the middle of the front surface of the filter box, and an exhaust fan is installed on the front of the inner wall of the air outlet pipe.
[0012] Preferably, a handle is fixedly connected to the middle portion of the rear surface of the sealing plate.
[0013] The beneficial effects of the utility model are:
[0014] The utility model drives the screw to rotate by a motor, thereby realizing the up and down movement of the lifting plate, and then drives the cleaning brush to clean the filter layer in real time. This automated cleaning method not only improves the cleaning efficiency, but also avoids the tediousness and inconvenience of manual cleaning, and reduces maintenance costs. Since the filter layer can be cleaned in time and avoids clogging, the service life is extended, the frequency of replacing the filter layer is reduced, and the overall stability of the equipment is improved. By keeping the filter layer clean, impurities and harmful substances in the exhaust gas are effectively filtered, thereby improving the filtration efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of an exhaust gas filtering device of a PU tire production equipment from one perspective of the utility model.
[0016] Figure 2It is a schematic structural diagram from another perspective of the exhaust gas filtering device of the PU tire production equipment of the utility model.
[0017] Figure 3 The utility model is a schematic diagram of the partial cross-section structure of a filter box of an exhaust gas filter device of PU tire production equipment.
[0018] Figure 4 The utility model is a schematic diagram of the structure of an adsorption layer and a dust collecting box of an exhaust gas filtering device of PU tire production equipment.
[0019] In the figure: 1. cleaning component; 11. filter box; 12. screw; 13. lifting plate; 14. screw hole; 15. motor; 16. cleaning brush; 17. cover plate slot; 18. first slot; 19. filter layer; 20. second slot; 21. adsorption layer; 22. dust box; 23. limit slot; 24. dust box; 25. sealing plate; 26. limit slider; 27. limit slide; 28. pin; 29. sealing cover; 30. lock; 31. sealing ring; 32. limit block; 33. limit hole; 34. air inlet pipe; 35. docking plate; 36. air outlet pipe; 37. exhaust fan; 38. handle. DETAILED DESCRIPTION
[0020] The following is combined with Figure 1-4 , clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc. indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, specific orientation structure and operation, and therefore should not be understood as a limitation on the present invention.
[0022] The present embodiment provides an exhaust gas filtering device for PU tire production equipment, including a cleaning component 1, which includes a filter box 11, a screw 12, a lifting plate 13, a screw hole 14, a motor 15, a cleaning brush 16, a cover plate groove 17, a first slot 18, a filter layer 19, a second slot 20 and an adsorption layer 21. The screw 12 runs through the center of the rear portion of the upper surface of the filter box 11, and the lifting plates 13 are slidably connected to the rear portions of both sides of the inner wall of the filter box 11. The center of the upper surface of the lifting plate 13 is provided with a screw hole 14, and the outer wall of the screw 12 is threadedly connected to the inner wall of the screw hole 14. The outer side of the center of the rear portion of the upper surface of the filter box 11 is fixedly connected to the motor 15, and the top of the screw 12 is fixedly connected to the output end of the motor 15. The front surface of the lifting plate 13 A cleaning brush 16 is fixedly connected, a cover plate groove 17 is provided on the upper surface of the filter box 11 near the front of the motor 15, a first slot 18 is provided at the rear of the inner bottom wall of the cover plate groove 17, a filter layer 19 is slidably connected to the inner side wall of the first slot 18, the front surface of the cleaning brush 16 is fitted and connected to the rear surface of the filter layer 19, a second slot 20 is provided at the front of the inner bottom wall of the cover plate groove 17, an adsorption layer 21 is slidably connected to the inner side wall of the second slot 20, the filter layer 19 and the adsorption layer 21 slide in the first slot 18 and the second slot 20 respectively, thereby limiting the filter layer 19 and the adsorption layer 21, so that larger particles and impurities in the exhaust gas can be filtered out through the filter layer 19, and harmful substances in the exhaust gas can be removed through the adsorption effect of the adsorption layer 21.
[0023] In one embodiment, specifically, the rear portion of the lower surface of the filter box 11 is connected to a dust box 22, a limiting groove 23 is provided on the rear surface of the dust box 22, a dust box 24 is slidably connected to the inner wall of the limiting groove 23, a sealing plate 25 is fixedly connected to the rear surface of the dust box 24, and the outer side of the front surface of the sealing plate 25 is fitted and connected to the outer side of the limiting groove 23 near the rear surface of the dust box 22, and the dust box 24 slides inside the limiting groove 23, thereby limiting the position of the dust box 24, and the dust box 24 is convenient for collecting the filtered impurity particles.
[0024] In one embodiment, specifically, the middle parts of both sides of the lifting plate 13 are fixedly connected to the limiting sliders 26, and the middle parts of the lifting plate 13 are provided with limiting grooves 27 on both sides of the inner wall of the filter box 11 near the middle of the lifting plate 13. The outer wall of the limiting slider 26 is slidably connected to the inner wall of the limiting groove 27. The limiting slider 26 on the lifting plate 13 slides inside the limiting groove 27, thereby limiting the limiting slider 26 and then limiting the lifting plate 13, thereby increasing the stability of the movement of the lifting plate 13.
[0025] In one embodiment, specifically, a sealing cover 29 is hinged on one side of the inner wall of the cover plate groove 17 through a pin shaft 28, and a side of the sealing cover 29 away from the pin shaft 28 is fixedly connected to a side of the filter box 11 away from the pin shaft 28 through a lock 30, and the sealing cover 29 is fixed to the filter box 11 through the lock 30, thereby ensuring the sealing of the filter box 11.
[0026] In one embodiment, specifically, a sealing ring 31 is fixedly connected to the outer side of the inner bottom wall of the cover groove 17, and the upper surface of the sealing ring 31 is fitted and connected to the outer side of the lower surface of the sealing cover 29. The sealing ring 31 on the outer side of the inner bottom wall of the cover groove 17 increases the sealing effect of the connection between the sealing cover 29 and the cover groove 17.
[0027] In one embodiment, specifically, a limiting block 32 is welded to the bottom of the inner rear wall of the filter box 11, and a limiting hole 33 is opened on the front part of the upper surface of the limiting block 32. The bottom of the outer wall of the screw 12 is rotatably connected to the inner wall of the limiting hole 33. The bottom of the outer wall of the screw 12 rotates inside the limiting hole 33, thereby limiting the screw 12 and increasing the stability of the rotation of the screw 12.
[0028] In one embodiment, specifically, an air inlet pipe 34 is connected to the middle of the rear surface of the filter box 11, a docking plate 35 is welded to the air inlet end of the air inlet pipe 34, an air outlet pipe 36 is connected to the middle of the front surface of the filter box 11, an exhaust fan 37 is installed at the front of the inner wall of the air outlet pipe 36, and the docking plate 35 on the air inlet pipe 34 is convenient for connecting to the waste outlet of the PU tire production equipment, and the exhaust fan 37 installed in the air outlet pipe 36 provides power for discharging the exhaust gas.
[0029] In one embodiment, specifically, a handle 38 is fixedly connected to the middle of the rear surface of the sealing plate 25 , and the sealing plate 25 is pulled by the handle 38 , so that the dust box 24 can be pulled out for cleaning.
[0030] The working process of the exhaust gas filtering device of the PU tire production equipment in this embodiment is as follows: the exhaust gas enters the filter box 11 through the air inlet pipe 34. In the filter box 11, the exhaust gas first passes through the filter layer 19 for preliminary filtration to filter out larger particles and impurities. Then, the exhaust gas passes through the adsorption layer 21, and the harmful substances in the exhaust gas are further removed by the adsorption effect of the adsorption layer 21. As the filtration proceeds, impurities gradually accumulate on the surface of the filter layer 19, affecting the filtration effect. At this time, the screw 12 is driven to rotate by the starting motor 15. Since the screw 12 is threadedly connected to the screw hole 14 on the lifting plate 13, the rotation of the screw 12 causes the lifting plate 13 to move up and down in the filter box 11. The movement of the lifting plate 13 The cleaning brush 16 is driven to move up and down along the filter layer 19, thereby cleaning impurities on the filter layer 19, preventing the filter layer 19 from being blocked and maintaining its filtering effect. During the cleaning process, the cleaned impurities will fall into the dust box 24 in the dust box 22 at the bottom of the filter box 11 for collection. When the dust box 24 is full, the dust box 24 is slid out of the limit groove 23 by the handle 38 for cleaning. If the internal filter layer 19 and the adsorption layer 21 need to be replaced and maintained, the locking buckle 30 is opened to release the limit fixation of the sealing cover 29, so that the sealing cover 29 is rotated open along the pin shaft 28, so as to facilitate the extraction of the filter layer 19 and the adsorption layer 21 in the first slot 18 and the second slot 20 for replacement or maintenance.
[0031] The above contents are merely examples and explanations of the structure of the utility model. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of the utility model.
Claims
1. An exhaust gas filtering device for PU tire production equipment, characterized in that: The cleaning assembly (1) comprises a filter box (11), a screw (12), a lifting plate (13), a screw hole (14), a motor (15), a cleaning brush (16), a cover plate slot (17), a first slot (18), a filter layer (19), a second slot (20) and an adsorption layer (21), wherein a screw (12) penetrates the center of the rear portion of the upper surface of the filter box (11), the lifting plates (13) are slidably connected to the rear portions of both sides of the inner side wall of the filter box (11), a screw hole (14) is provided at the center of the upper surface of the lifting plate (13), the outer side wall of the screw (12) is threadedly connected to the inner side wall of the screw hole (14), and the outer side wall of the screw (12) at the center of the rear portion of the upper surface of the filter box (11) is threadedly connected to the inner side wall of the screw hole (14). The side of the filter box (11) is fixedly connected to a motor (15), the top of the screw rod (12) is fixedly connected to the output end of the motor (15), the front surface of the lifting plate (13) is fixedly connected to a cleaning brush (16), the upper surface of the filter box (11) is provided with a cover plate groove (17) near the front of the motor (15), the rear part of the inner bottom wall of the cover plate groove (17) is provided with a first slot (18), the inner side wall of the first slot (18) is slidably connected to a filter layer (19), the front surface of the cleaning brush (16) is fittedly connected to the rear surface of the filter layer (19), the front part of the inner bottom wall of the cover plate groove (17) is provided with a second slot (20), and the inner side wall of the second slot (20) is slidably connected to an adsorption layer (21).
2. The exhaust gas filtering device of the PU tire production equipment according to claim 1, characterized in that: The rear portion of the lower surface of the filter box (11) is connected to a dust box (22); a limiting groove (23) is provided on the rear surface of the dust box (22); a dust box (24) is slidably connected to the inner side wall of the limiting groove (23); a sealing plate (25) is fixedly connected to the rear surface of the dust box (24); the outer side of the front surface of the sealing plate (25) is fitted and connected to the outer side of the rear surface of the dust box (22) close to the limiting groove (23).
3. The exhaust gas filtering device of the PU tire production equipment according to claim 1, characterized in that: The middle parts of both sides of the lifting plate (13) are fixedly connected to limit slide blocks (26), and both sides of the inner wall of the filter box (11) are provided with limit slide grooves (27) near the middle part of the lifting plate (13), and the outer wall of the limit slide block (26) is slidably connected to the inner wall of the limit slide groove (27).
4. The exhaust gas filtering device of the PU tire production equipment according to claim 1, characterized in that: A sealing cover (29) is hingedly connected to one side of the inner wall of the cover plate groove (17) via a pin shaft (28); a side of the sealing cover (29) away from the pin shaft (28) is fixedly connected to a side of the filter box (11) away from the pin shaft (28) via a lock buckle (30).
5. The exhaust gas filtering device of the PU tire production equipment according to claim 4, characterized in that: A sealing ring (31) is fixedly connected to the outer side of the inner bottom wall of the cover plate groove (17), and the upper surface of the sealing ring (31) is fitted and connected to the outer side of the lower surface of the sealing cover (29).
6. The exhaust gas filtering device of the PU tire production equipment according to claim 1, characterized in that: A limiting block (32) is welded to the bottom of the inner rear wall of the filter box (11), a limiting hole (33) is provided at the front of the upper surface of the limiting block (32), and the bottom of the outer wall of the screw rod (12) is rotatably connected to the inner wall of the limiting hole (33).
7. The exhaust gas filtering device of the PU tire production equipment according to claim 1, characterized in that: The middle portion of the rear surface of the filter box (11) is connected to an air inlet pipe (34), the air inlet end of the air inlet pipe (34) is welded to a docking plate (35), the middle portion of the front surface of the filter box (11) is connected to an air outlet pipe (36), and an exhaust fan (37) is installed at the front portion of the inner wall of the air outlet pipe (36).
8. The exhaust gas filtering device of the PU tire production equipment according to claim 2, characterized in that: A handle (38) is fixedly connected to the middle portion of the rear surface of the sealing plate (25).