Intelligent water flow material sorting device
By setting a water sprayer in the material sorting device to form a water curtain, and using the impact force and gravity of the water curtain to sort the materials in layered sorting, the problem of high material sorting cost in the prior art is solved, and efficient and low-cost material sorting effect is achieved.
Patent Information
- Application Number
- CN202420929327.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-29
AI Technical Summary
In the prior art, material sorting equipment has high problems in sorting costs, especially for materials with small specific gravity differences, the prior art requires flotation or chemical agent treatment, resulting in environmental pollution and high costs.
An intelligent water flow material sorting device is designed. By setting a water sprayer in the material flow channel to form a water curtain, using the impact force and gravity of the water curtain, materials with different specific gravity are layered and sorted through the sorting plate, reducing the sorting cost.
By controlling the impact force of the water curtain, materials with different specific gravity are layered and sorted, reducing the material sorting cost and improving the sorting accuracy.
Smart Images
Figure CN222624829U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material sorting, in particular to an intelligent water flow material sorting device. Background Art
[0002] In the prior art, gravity separation equipment is suitable for materials with large specific gravity differences. When separating materials with small specific gravity differences, flotation or chemical treatment is often used for separation. This separation method is relatively polluting to the environment and has a relatively high separation cost. Utility Model Content
[0003] The utility model provides an intelligent water flow material sorting device, which solves the technical problem of high sorting cost of material sorting equipment in the prior art.
[0004] Some implementation plans adopted to solve the above technical problems include:
[0005] An intelligent water flow material sorting device, comprising a sorting component;
[0006] The sorting component includes a material flow channel and a sorting plate for sorting the material output from the material flow channel;
[0007] The sorting component also includes a water sprinkler that forms at least one water curtain and impacts the material in the material flow channel. After passing through the water sprinkler, the material is output through the upper side and the lower side of the sorting plate respectively.
[0008] Preferably, the sorting component also includes a pressure sensor for detecting the water flow pressure output by the sprinkler.
[0009] Preferably, the sorting component also includes a position regulator for adjusting the position of the sorting plate.
[0010] Preferably, the separation plates have at least two layers, and a discharge channel for allowing materials to pass through is formed between two adjacent layers of the separation plates.
[0011] Preferably, there are at least two sorting components, and at least two of the sorting components are arranged in series.
[0012] Preferably, there are two sorting components, which are a front-stage sorting component and a rear-stage sorting component for re-sorting the materials sorted by the front-stage sorting component.
[0013] Preferably, the intelligent water flow material sorting device also includes a temporary storage tank, which is provided with a first discharger, and a part of the material sorted by the front-stage sorting component is discharged through the first discharger, and another part of the material sorted by the front-stage sorting component enters the temporary storage tank. The rear-stage sorting component is arranged in the temporary storage tank, and the temporary storage tank is provided with a second discharger and a third discharger, and a part of the material sorted by the rear-stage sorting component is discharged through the second discharger, and a part of the material sorted by the rear-stage sorting component is discharged through the third discharger.
[0014] Preferably, the material flow channel of the front-stage sorting component is arranged at an angle, and the material flow channel of the front-stage sorting component includes a first end close to the sorting plate of the front-stage sorting component and a second end opposite to the first end, and the height of the second end is lower than the height of the first end.
[0015] Preferably, the sorting plate of the front-stage sorting component reciprocates in the horizontal direction to approach or move away from the material flow channel of the front-stage sorting component.
[0016] Preferably, the sorting plate of the post-stage sorting component reciprocates in the vertical direction.
[0017] Compared with the prior art, the utility model has the following advantages:
[0018] 1. By setting up a water sprinkler and impacting the material with the water sprinkler, the different specific gravities of the mixed materials are utilized, and the magnitude of the impact force of the water curtain is controlled to achieve the stratification of materials with different specific gravities to achieve the sorting effect. Compared with the prior art, this solution only needs to use a water sprinkler to form a water curtain to sort the materials, thereby reducing the sorting cost of the materials.
[0019] 2. By setting up the sorting plate, the particle groups of different densities are not only driven by the fluid power in the material flow channel, but also by the dynamic pressure formed by gravity, water curtain impact force, friction, and turbulent pulsation speed, etc., resulting in the heavy material particles gradually transferring to the lower layer, and the light minerals gradually transferring to the upper layer, forming a lower flow layer dominated by heavy materials and an upper flow layer dominated by light materials. The sorting plate can easily separate light and heavy materials, thereby achieving the sorting effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] For the purpose of explanation, several embodiments of the present utility model technology are described in the following drawings. The following drawings are incorporated into this text and constitute a part of the specific embodiment. In some cases, well-known structures and components are shown in block diagram form to avoid blurring the concept of the present utility model subject technology.
[0021] Figure 1It is a schematic diagram of the internal structure of the utility model.
[0022] Figure 2 for Figure 1 Enlarged view of point A in the middle.
[0023] Figure 3 for Figure 1 This is an enlarged view of point B.
[0024] Figure 4 This is a schematic diagram of the utility model from a first angle.
[0025] Figure 5 It is a schematic diagram of the utility model from a second angle.
[0026] Figure 6 for Figure 5 Enlarged view of center C.
[0027] In the figure:
[0028] 1. Material circulation channel one, 11. Material circulation channel two.
[0029] 2. Sorting board one, 22. Sorting board two.
[0030] 3. Sprinkler one, 33. Sprinkler two.
[0031] 4. Pressure sensor one, 44. Pressure sensor two.
[0032] 5. Position regulator one, 55. Position regulator two.
[0033] 6. Temporary storage tank, 7. First discharger, 8. Second discharger, 9. Third discharger. DETAILED DESCRIPTION
[0034] The specific embodiments shown below are intended to be descriptions of various configurations of the subject technology of the present invention, and are not intended to represent the only configuration in which the subject technology of the present invention can be practiced. The specific embodiments include specific details intended to provide a thorough understanding of the subject technology of the present invention. However, it will be clear and obvious to those skilled in the art that the subject technology of the present invention is not limited to the specific details shown herein, and can be practiced without these specific details.
[0035] Reference Figures 1 to 6 As shown, an intelligent water flow material sorting device includes a sorting component;
[0036] The sorting component includes a material flow channel and a sorting plate for sorting the material output from the material flow channel;
[0037] The sorting component also includes a water sprinkler that forms at least one water curtain and impacts the material in the material flow channel. After passing through the water sprinkler, the material is output through the upper side and the lower side of the sorting plate respectively.
[0038] In some embodiments, the sorting component further includes a pressure sensor for detecting the water flow pressure output by the sprinkler. The pressure sensor is used to detect the water pressure output by the sprinkler, and can form a closed loop with the water supplier of the sprinkler through a control system. The control system controls the working state of the water supplier according to the parameters detected by the pressure sensor, so that the sprinkler can adapt to different materials. The pressure sensor can directly detect the water flow pressure output by the water spray, and the pressure sensor can also detect the pressure of the material in the material flow channel.
[0039] Intelligence means that by controlling the impact force of the water curtain, materials with different specific gravities can be separated into layers to achieve the sorting effect.
[0040] In some embodiments, the sorting assembly further comprises a position adjuster for adjusting the position of the sorting plate.
[0041] The position regulator is used to adjust the relative position of the sorting plate so that the sorting plate can accurately separate light and heavy materials.
[0042] In some embodiments, the separation plates have at least two layers, and a discharge channel for allowing materials to pass through is formed between two adjacent layers of the separation plates.
[0043] The more sorting plates there are, the higher the sorting accuracy of the materials will be. For example, the materials can be sorted into light materials, heavy materials, and intermediate materials with a specific gravity between light materials and heavy materials according to their different specific gravities.
[0044] In some embodiments, there are at least two separation components, and at least two separation components are connected in series. Multiple separation components are connected in series to form a multi-stage separation effect, thereby improving the material separation accuracy.
[0045] In some embodiments, there are two sorting components, which are a front-stage sorting component and a rear-stage sorting component for re-sorting the materials sorted by the front-stage sorting component.
[0046] Among them, the components of the front-stage sorting component and the rear-stage sorting component are the same. In order to make the description clearer:
[0047] The pre-stage sorting component includes a material flow channel 1 and a sorting plate 2 for sorting the material output from the material flow channel 1; the pre-stage sorting component also includes a water sprayer 3 for forming at least one water curtain and impacting the material in the material flow channel 1, and the material passes through the water sprayer 3 and is output through the upper side and the lower side of the sorting plate 2 respectively. The pre-stage sorting component also includes a pressure sensor 4 for detecting the water flow pressure output from the water sprayer 3. The pre-stage sorting component also includes a position regulator 5 for adjusting the position of the sorting plate 2.
[0048] The post-stage sorting component includes a material flow channel 11 and a sorting plate 22 for sorting the material output from the material flow channel 11; the pre-stage sorting component also includes a water sprayer 33 for forming at least one water curtain and impacting the material in the material flow channel 11, and the material passes through the water sprayer 33 and is output through the upper side and the lower side of the sorting plate 22 respectively. The pre-stage sorting component also includes a pressure sensor 44 for detecting the water flow pressure output from the water sprayer 33. The pre-stage sorting component also includes a position regulator 55 for adjusting the position of the sorting plate 22.
[0049] In some embodiments, the intelligent water flow material sorting device further includes a temporary storage tank 6, the temporary storage tank 6 is provided with a first discharger 7, a part of the material sorted by the front-stage sorting component is discharged through the first discharger 7, and another part of the material sorted by the front-stage sorting component enters the temporary storage tank 6, the rear-stage sorting component is arranged in the temporary storage tank 6, the temporary storage tank 6 is provided with a second discharger 8 and a third discharger 9, a part of the material sorted by the rear-stage sorting component is discharged through the second discharger 8, and a part of the material sorted by the rear-stage sorting component is discharged through the third discharger 9. The temporary storage tank 6 forms the above-mentioned material flow channel 2 11.
[0050] In some embodiments, the material flow channel of the front-stage sorting component is tilted, and the material flow channel of the front-stage sorting component includes a first end close to the sorting plate of the front-stage sorting component and a second end opposite to the first end, and the height of the second end is lower than the height of the first end. The end of the material flow channel 1 close to the sorting plate 12 is lower than the end of the material flow channel 1 away from the sorting plate 12.
[0051] In some embodiments, the sorting plate of the front-stage sorting component reciprocates in the horizontal direction to approach or move away from the material flow channel of the front-stage sorting component. That is, the position regulator 15 adjusts the sorting plate 12 to move in the horizontal direction and makes the sorting plate 12 approach or move away from the material flow channel 1.
[0052] In some embodiments, the sorting plate of the post-stage sorting assembly reciprocates in the vertical direction. That is, the position adjustment 2 adjusts the sorting plate 22 to reciprocate in the vertical direction.
[0053] Both the front-stage sorting component and the rear-stage sorting component can be installed on the temporary storage tank 6 through a bracket. The second discharger 8 can also be installed on the temporary storage tank 6 through a bracket.
[0054] Reference Figures 1 to 6 As shown, a specific application example: the material flow channel 1 is arranged obliquely, and the sprinkler 3 forms a plurality of water curtains for impacting the material in the material flow channel 1. The plurality of water curtains formed by the sprinkler 3 are separated from each other by a certain distance. A pressure sensor 4 is installed above the sprinkler 3 near the temporary storage tank 6, and the pressure sensor 4 is arranged corresponding to the sprinkler 3.
[0055] Reference Figures 1 to 6 As shown, a sorting plate 2 is arranged below the material flow channel 1 and connected to the temporary storage tank 6, and a position regulator 5 adjusts the distance between the sorting plate 2 and the material flow channel 1. The position regulator 5 can use a ball screw to adjust the position of the sorting plate 2.
[0056] The bottom wall of the temporary storage tank 6 is installed with multiple groups of sprinklers 33, and the sprinklers 33 form multiple water curtains. The temporary storage tank 6 is installed with a pressure sensor 44, which is used to detect the water flow pressure output by the sprinklers 33. The pressure sensor 44 corresponds to the sprinklers 33 one by one.
[0057] The temporary storage tank 6 is provided with a second sorting plate 22, which reciprocates in the vertical direction. The second position regulator 55 adjusts the height of the second sorting plate 22 to re-sort the materials in the temporary storage tank 6. The second position regulator 55 may include a lead screw, and a screw hole that cooperates with the lead screw may be provided on the second sorting plate 22. The materials stored in the temporary storage tank 6 are materials with a larger specific gravity after sorting by the previous sorting component.
[0058] Reference Figures 1 to 6 As shown, when mixed materials with different specific gravities enter the logistics circulation channel 1 and flow toward the temporary storage tank 6 below, the control system controls the sprinkler 3 to form multiple water curtains to impact the materials with water flow. Under the impact force of the water flow and its own gravity and water flow disturbance, the materials are initially stratified in the material circulation channel 1. When the materials are initially stratified in the material circulation channel 1 and flow through the pressure sensor 4, the pressure sensor 4 on it will sense its pressure change, which is amplified and fed back to the control system, thereby controlling the water flow size of the sprinkler 3. At the same time, the control system controls the position adjustment to adjust the position of the sorting plate 2 to perform preliminary sorting on the mixed materials. The materials with lighter specific gravity are discharged through the first discharger 7, and the materials with heavier specific gravity enter the temporary storage tank 6.
[0059] Reference Figures 1 to 6 As shown, when the mixed material after preliminary sorting flows to the temporary storage tank 6 below, the control system controls the second water sprayer 33 to form multiple water curtains to impact the material with water flow upwards, and uses the water flow impact force and its own gravity and water flow disturbance to further accurately stratify the material in the temporary storage tank 6. When the material flows through the second pressure sensor 44 after further accurate stratification in the temporary storage tank 6, the pressure sensor on it will sense its pressure change, which will be amplified and fed back to the control system, and then the control system controls the water flow size of the second water sprayer 33 to accurately stratify the mixed material. At the same time, the control system controls the position regulator 55 to adjust the position of the second sorting plate 22 to accurately sort the mixed material and meet the sorting requirements as much as possible. The material with lighter specific gravity is discharged through the second discharger 8, and the material with heavier specific gravity is discharged through the third discharger 9.
[0060] The material flow channel 1 and the temporary storage tank 6 are connected by building, which is easy to maintain and replace components, and it is also easy to adjust the length of the material flow channel 1 for optimal control. According to actual conditions, the materials can be sorted by controlling the number and position of the sorting plate 1 2 and the sorting plate 2 22. When the number of the sorting plate 1 2 and the sorting plate 2 22 is one, three products can be separated, and each additional sorting plate will increase one material sorting product.
[0061] The above introduces the subject technical solution of the utility model and the corresponding details. It can be understood that the above introduction is only some implementation plans of the subject technical solution of the utility model, and some details can be omitted during the specific implementation.
[0062] In addition, in some embodiments of the above utility model, multiple embodiments may be implemented in combination, and various combination schemes are not listed one by one due to space limitations. Those skilled in the art can freely combine and implement the above embodiments according to needs during specific implementation to obtain a better application experience.
[0063] When implementing the subject technical solution of the utility model, those skilled in the art can obtain other detailed configurations or drawings according to the subject technical solution of the utility model and the drawings. Obviously, these details still fall within the scope covered by the subject technical solution of the utility model without departing from the subject technical solution of the utility model.
Claims
1. An intelligent water flow material sorting device, characterized by: Including sorting components; The sorting component includes a material flow channel and a sorting plate for sorting the material output from the material flow channel; The sorting component also includes a water sprinkler that forms at least one water curtain and impacts the material in the material flow channel. After passing through the water sprinkler, the material is output through the upper side and the lower side of the sorting plate respectively.
2. The intelligent water flow material sorting device according to claim 1 is characterized in that: The sorting assembly also includes a pressure sensor for detecting the water flow pressure output by the sprinkler.
3. The intelligent water flow material sorting device according to claim 1 is characterized in that: The sorting assembly also includes a position adjuster for adjusting the position of the sorting plate.
4. The intelligent water flow material sorting device according to claim 1 is characterized in that: The separation plates have at least two layers, and a discharge channel for materials to pass through is formed between two adjacent layers of the separation plates.
5. The intelligent water flow material sorting device according to any one of claims 1 to 4, characterized in that: There are at least two sorting components, and at least two of the sorting components are arranged in series.
6. The intelligent water flow material sorting device according to claim 5 is characterized in that: There are two sorting components, which are a front-stage sorting component and a rear-stage sorting component for re-sorting the materials sorted by the front-stage sorting component.
7. The intelligent water flow material sorting device according to claim 6 is characterized by: The intelligent water flow material sorting device also includes a temporary storage tank (6), the temporary storage tank (6) is provided with a first discharger (7), a part of the material sorted by the front-stage sorting component is discharged through the first discharger (7), and another part of the material sorted by the front-stage sorting component enters the temporary storage tank (6), the rear-stage sorting component is arranged in the temporary storage tank (6), the temporary storage tank (6) is provided with a second discharger (8) and a third discharger (9), a part of the material sorted by the rear-stage sorting component is discharged through the second discharger (8), and a part of the material sorted by the rear-stage sorting component is discharged through the third discharger (9).
8. The intelligent water flow material sorting device according to claim 7 is characterized in that: The material flow channel of the front-stage sorting component is inclined, and includes a first end close to the sorting plate of the front-stage sorting component and a second end opposite to the first end, and the height of the second end is lower than the height of the first end.
9. The intelligent water flow material sorting device according to claim 7 is characterized in that: The sorting plate of the front-stage sorting component reciprocates in the horizontal direction to approach or move away from the material flow channel of the front-stage sorting component.
10. The intelligent water flow material sorting device according to claim 7, characterized in that: The sorting plate of the rear-stage sorting component reciprocates in the vertical direction.