Novel flushable filter
By opening a through-trough and a barrier plate on the water collecting tray of the new flushable filter, the problem of the water collecting tray blocking the air inlet is solved, and the filtration efficiency and service life are improved.
Patent Information
- Application Number
- CN202420919644.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The existing flushable filters are filtration of hot air flow, and the water collecting tray design blocks the air inlet part area, affecting the filtration efficiency.
A new flushable filter is designed, and a through-trough is opened on the water collection tray, so that the airflow not only moves upward through the water collection tray, but also moves upward through the through-trough, reducing flow resistance, and blocking the through-trough through the barrier to prevent water flow from entering the intake pipe.
It effectively reduces the obstruction of the water collecting tray on the air inlet, reduces the airflow flow resistance, improves the filtration efficiency, and extends the service life of the filter parts.
Smart Images

Figure CN222624855U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of flushable filters, in particular to a novel flushable filter. Background Art
[0002] The filter is an indispensable device in the gas purification device, which is used to filter out dust particles in the gas;
[0003] Most existing filters cannot be washed directly with water. During use, dust and other debris that are filtered will quickly clog them. When cleaning the filters, they need to be disassembled and assembled repeatedly, which is very inconvenient to maintain. When the filters are removed and cleaned, they will cause secondary pollution to the environment and are harmful to the health of personnel.
[0004] For example, the filters of sludge low-temperature dryers and fertilizer production lines collect dust and debris mainly consisting of sludge and fertilizer particles. These materials will be removed during the filter cleaning process, which will also cause a certain amount of resource waste.
[0005] As a filter that can be automatically cleaned without disassembling the machine, the flushable filter has been widely used in various industries. Due to its characteristic of flushing from the inside, the flushable filter usually needs to have a water collection tray at the bottom to collect the wastewater after flushing (and recycle the cleaned resources at the same time). In the filtration of thermal airflow, due to the rising factor of thermal airflow, the flushable filter is usually designed to be bottom-in and top-out, but at this time the water collection tray will block part of the inlet area, affecting the filtration efficiency of the flushable filter.
[0006] To this end, the utility model proposes a novel flushable filter, which effectively reduces the impact on the filtering efficiency caused by the water collection tray blocking the air inlet without affecting the collection of the flushed sewage. Utility Model Content
[0007] The technical solution used in the utility model is: a novel flushable filter, comprising: a frame; an air outlet is opened at the upper end of the frame, and an air inlet is opened at the lower end; a filter element is fixedly installed on the frame; the air inlet and the air outlet on the frame are connected only through the filter element;
[0008] A water collecting tray is fixedly mounted on the frame, the water collecting tray is located directly below the filter element, and the vertical projection of the water collecting tray completely covers the filter element; a flushing assembly is fixedly mounted on the frame, the flushing assembly is located directly above the filter element;
[0009] The water collecting tray is provided with at least one set of closed blocking mechanisms; each set of closed blocking mechanisms comprises: a blocking plate and a push-pull unit; a plurality of blocking plates are provided, and all are rotatably connected to the water collecting tray; the push-pull unit is fixedly connected to the water collecting tray, and a rack is fixedly installed at the output end, and the rack is slidably connected to the water collecting tray; a gear is fixedly installed on each blocking plate, and each gear is meshed with the rack;
[0010] The water collecting tray is provided with a through slot which matches with each of the blocking plates and passes through from top to bottom; the blocking plates are used to block the corresponding through slots.
[0011] Furthermore, a filter screen matching each of the through slots is fixedly mounted on the water collecting tray, and each of the filter screens is located on the upper surface of the water collecting tray and covers the corresponding through slot.
[0012] Furthermore, each of the blocking plates is sheathed with a rubber ring around it.
[0013] Furthermore, an electrostatic adsorption plate is fixedly mounted on one side of each blocking plate facing the upper end of the water collecting tray.
[0014] Furthermore, each of the blocking plates is provided with a plurality of protrusions or grooves on one side facing the upper end of the water collecting tray.
[0015] Furthermore, a secondary filter component is fixedly mounted on the frame, and the secondary filter component is located above the flushing component; the secondary filter component completely covers the air outlet of the frame and is sealed and connected to the frame.
[0016] Furthermore, a purge assembly is fixedly mounted on the frame; the purge assembly is located between the filter element and the secondary filter element.
[0017] Since the utility model adopts the above technical solution, the utility model has the following beneficial effects:
[0018] 1. The utility model uses the through grooves on the water collecting tray to make the gas move upward from bottom to top, not only through the surroundings of the water collecting tray, but also through the through grooves on the water collecting tray, thereby reducing the flow resistance of the airflow; and the through grooves on the water collecting tray prevent the airflow from only moving upwards from the surroundings of the water collecting tray, resulting in inconsistent dust adhesion around the filter and the center, thereby reducing the utilization rate of the center of the filter and shortening the service life of the filter;
[0019] 2. The utility model sets a blocking plate. When flushing the filter element, the blocking plate blocks the through groove on the water collecting tray to prevent water from flowing out of the through groove and entering the air intake pipe;
[0020] 3. The utility model also filters the airflow and absorbs the dust through the filter screen and the electrostatic adsorption plate, and after the blocking plate blocks the through slot, when the flushing component sprays water, the filter screen and the blocking plate can be flushed to wash away the dust attached thereto. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1-Figure 2 It is a schematic diagram of the overall structure of the utility model.
[0022] Figure 3 This is a schematic diagram of the positional relationship between the water collecting tray and the secondary filter element of the utility model.
[0023] Figure 4 This is a schematic diagram of the position relationship between the filter element and the frame of the utility model.
[0024] Figure 5 This is a schematic diagram of the internal structure of the frame of the utility model.
[0025] Figure 6 For this utility model Figure 5 A schematic diagram of the enlarged structure in the middle.
[0026] Figure 7-Figure 8 It is a schematic diagram of the connection relationship between the water collecting tray and the closed blocking mechanism of the utility model.
[0027] Fig. 9 For this utility model Figure 7 Enlarged schematic diagram of the structure at point B in the middle.
[0028] Fig.10 It is a schematic diagram of the overall structure of the closed blocking mechanism of the utility model.
[0029] Fig.11 For this utility model Fig.10 Enlarged schematic diagram of the structure at point C in the middle.
[0030] Fig.12 This is a schematic diagram of the position relationship between the water collecting tray and the mechanism of the utility model.
[0031] Fig.13 It is a schematic diagram of the specific structure of the water collecting tray of the utility model.
[0032] Fig.14 This is a schematic diagram of the structure of the flushing component and the purge component of the utility model.
[0033] Fig.15 This is a schematic diagram of the position relationship between the flushing component and the purge component and the frame of the utility model.
[0034] Figure numerals: frame-1; filter element-2; flushing assembly-3; water collecting tray-4; secondary filter element-5; purge assembly-6; blocking plate-41; rack-42; push-pull unit-43; filter screen-44. DETAILED DESCRIPTION
[0035] Examples, such as Figure 1-15 As shown, a novel flushable filter comprises: a frame 1; an air outlet is provided at the upper end of the frame 1, and an air inlet is provided at the lower end; a filter element 2 is fixedly mounted on the frame 1; the air inlet and the air outlet on the frame 1 are connected only through the filter element 2;
[0036] A water collecting pan 4 is fixedly mounted on the frame 1, and the water collecting pan 4 is located directly below the filter element 2, and the vertical projection of the water collecting pan 4 completely covers the filter element 2; there is a certain distance between the four sides of the water collecting pan 4 and the inner wall of the frame 1; a flushing assembly 3 is fixedly mounted on the frame 1, and the flushing assembly 3 is located directly above the filter element 2; rubber gaskets are provided above and below the filter element 2 to protect the filter element 2;
[0037] The water collecting tray 4 is provided with four sets of closed blocking mechanisms; each set of closed blocking mechanisms includes: a blocking plate 41 and a push-pull unit 43; a plurality of blocking plates 41 are provided, and all are rotatably connected to the water collecting tray 4; the push-pull unit 43 is fixedly connected to the water collecting tray 4, and a rack 42 is fixedly installed at the output end, and the rack 42 is slidably connected to the water collecting tray 4; a gear is fixedly installed on each blocking plate 41, and each gear is meshed with the rack;
[0038] The water collecting pan 4 is provided with a through slot which matches each blocking plate 41 and passes through from top to bottom; the blocking plate 41 is used to block the corresponding through slot; during use, the airflow enters from the air inlet at the lower end of the frame 1, moves upward through the surroundings of the water collecting pan, and moves upward through the through slots on the water collecting pan 4, thereby increasing the flow area of the airflow and preventing the airflow from only flowing upward from the surroundings of the water collecting pan 4, causing the utilization rate of the surroundings of the filter element 2 to be much greater than that of the center, thereby affecting the service life of the filter element 2;
[0039] After a certain period of time, when the filter element 2 needs to be flushed, the four push-pull units 43 are started, and the blocking plates 41 are driven to rotate through the racks 42 and the gears on each blocking plate 41, so that the blocking plates 41 block the through grooves on the water collecting tray 4, and then the flushing assembly 3 is started to flush the filter element 2; a drain pipe is fixedly installed at the lowest point of the water collecting tray 4, and the water sprayed by the flushing assembly 3 falls into the water collecting tray 4 and is discharged through the drain pipe;
[0040] The filter element 2 is a flushable filter element, which is a prior art and will not be described in detail in this embodiment; the push-pull unit 43 is a cylinder, and is connected to the pneumatic device in the factory through a pipeline; the flushing component 3 is composed of an inlet pipe and an outlet pipe, there is one inlet pipe, and there are multiple outlet pipes, each of which is connected to the inlet pipe, and each outlet pipe has a through hole facing the filter element 2 on the side wall, the inlet pipe is connected to the water supply device in the factory, and water is sprayed toward the filter element 2 through the through hole on the outlet pipe, thereby flushing the filter element 2.
[0041] Specifically, a filter screen 44 matching each through slot is fixedly installed on the water collecting tray 4. Each filter screen 44 is located on the upper surface of the water collecting tray 4 and covers the corresponding through slot. When the airflow moves upward through the through slot on the water collecting tray 4, the filter screen 44 filters the airflow once, thereby extending the service life of the filter element 2.
[0042] Specifically, in order to increase the sealing performance between the blocking plate 41 and the technical plate 4 , a rubber ring is sleeved around each blocking plate 41 .
[0043] Specifically, each blocking plate 41 is fixedly installed with an electrostatic adsorption plate on one side of the upper end of the water collecting tray 4; the dust in the air flow entering the internal airflow of the frame 1 is adsorbed by the electrostatic adsorption plate, thereby further extending the service life of the filter element 2; during the process of flushing the filter element 2, the blocking plate 41 needs to be rotated to block the through groove on the water collecting tray 4. At this time, during the process of flushing the filter element 2 by the flushing component 3, when the water flows on the water collecting tray 4, the filter screen 44 and the electrostatic adsorption plate are flushed.
[0044] Specifically, each blocking plate 41 is provided with a plurality of protrusions on one side facing the upper end of the water collecting tray 4; the arrangement of the protrusions increases the contact area between the airflow and the blocking plate 41, thereby being able to absorb more dust.
[0045] Specifically, a secondary filter 5 is fixedly mounted on the frame 1, and the secondary filter 5 is located above the flushing assembly 3; the secondary filter 5 completely covers the air outlet of the frame 1 and is sealed and connected to the frame 1; the secondary filter 5 is a W-shaped high-efficiency filter;
[0046] A purge assembly 6 is fixedly installed on the frame 1; the purge assembly 6 is located between the filter element 2 and the secondary filter element 5; the purge assembly 6 consists of an air inlet pipe and an air outlet pipe, and there are multiple air outlet pipes, each of which is connected to the air inlet pipe; a purge pipe is fixedly installed on each steam inlet pipe, the purge pipe extends into the secondary filter element 5 (in the bending gap of the W-shaped high-efficiency filter), and multiple through holes are opened on the purge pipe, and the air inlet pipe is connected to the air supply device inside the factory area; an air flow is blown up through the through holes on the purge pipe, so as to purge and clean the secondary filter element 5, and the dust blown away falls onto the filter element 2, and when the flushing assembly 3 flushes the filter element 2, the dust is flushed away.
[0047] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A novel flushable filter, characterized in that: include: A frame (1); an air outlet is provided at the upper end of the frame (1), and an air inlet is provided at the lower end; a filter element (2) is fixedly mounted on the frame (1); the air inlet and the air outlet on the frame (1) are connected only through the filter element (2); A water collecting pan (4) is fixedly mounted on the frame (1), the water collecting pan (4) is located directly below the filter element (2), and a vertical projection of the water collecting pan (4) completely covers the filter element (2); a flushing assembly (3) is fixedly mounted on the frame (1), the flushing assembly (3) is located directly above the filter element (2); The water collecting tray (4) is provided with at least one set of closed blocking mechanisms; each set of the closed blocking mechanisms comprises: a blocking plate (41) and a push-pull unit (43); a plurality of the blocking plates (41) are provided, and each of the blocking plates (41) is rotatably connected to the water collecting tray (4); the push-pull unit (43) is fixedly connected to the water collecting tray (4), and a rack (42) is fixedly mounted on the output end, and the rack (42) is slidably connected to the water collecting tray (4); a gear is fixedly mounted on each of the blocking plates (41), and each of the gears is meshingly connected to the rack; The water collecting tray (4) is provided with a through slot which matches each of the blocking plates (41) and passes through the through slot from top to bottom; the blocking plates (41) are used to block the corresponding through slot.
2. A novel flushable filter according to claim 1, characterized in that: A filter screen (44) matching each of the through slots is fixedly mounted on the water collection tray (4); each of the filter screens (44) is located on the upper surface of the water collection tray (4) and covers the corresponding through slot.
3. A novel flushable filter according to claim 1, characterized in that: Each of the blocking plates (41) is sleeved with a rubber ring around its periphery.
4. A novel flushable filter according to claim 1, characterized in that: An electrostatic adsorption plate is fixedly mounted on one side of each of the blocking plates (41) facing the upper end of the water collecting tray (4).
5. A novel flushable filter according to claim 1, characterized in that: Each of the blocking plates (41) is provided with a plurality of protrusions or grooves on one side facing the upper end of the water collecting tray (4).
6. A novel flushable filter according to claim 1, characterized in that: A secondary filter element (5) is fixedly mounted on the frame (1), and the secondary filter element (5) is located above the flushing assembly (3); the secondary filter element (5) completely covers the air outlet of the frame (1) and is sealed to the frame (1).
7. A novel flushable filter according to claim 6, characterized in that: A purge assembly (6) is fixedly mounted on the frame (1); the purge assembly (6) is located between the filter element (2) and the secondary filter element (5).