Gas core cutting detection device and gas core cutting equipment

Abstract

The utility model relates to a gas core cutting detection device, which comprises a pre-cutting detection assembly or / and a post-cutting detection assembly, the pre-cutting detection assembly comprises a first detection frame, a first detection assembly, a transfer unit and a first defective product collector; the post-cutting detection assembly comprises a second detection frame, a second detection assembly, a material distribution assembly and a second defective product collector; the first detection assembly and the second detection assembly are respectively provided with a plurality of detection heads, and a gas core is placed on a product carrying seat of the first detection frame; the first detection assembly and the transfer unit are slidably mounted on the first detection frame, and the detected defective product gas core is transferred to the first defective product collector by the transfer unit; the cut air cores are detected and then transferred to the material distribution assembly for product material distribution, and defective products are collected by the second defective product collector. The utility model further relates to gas core cutting equipment provided with the gas core cutting detection device. The gas core cutting equipment comprises a feeding assembly, a gas core transferring assembly and a cutting assembly. The gas core cutting detection device is high in automation degree and high in production efficiency.

Description

Technical Field

[0001] The utility model relates to an air core cutting detection device and an air core cutting device, belonging to the technical field of air core processing. Background Art

[0002] There are various kinds of balls on the market, such as leather balls used in sports, including basketballs, volleyballs, footballs, etc., as well as small inflatable balls for children to play with. Inflatable balls generally consist of a sphere and a valve core fixed to the sphere by heat melting. When the sphere needs to be inflated, the air needle at the front end of the air delivery pipe of the air pump can be inserted into the air core to fill the sphere with gas. After the air needle is pulled out, the air core blocks the air inside and outside the sphere, making the sphere have a certain elasticity.

[0003] In the existing air core processing, the air core blank is provided with a basic hole, and the basic hole of the air core needs to be punched and cut. The existing processing method is to use manual drilling, specifically manually take the air core and put it into the carrier of the cutting equipment, and then manually process the air core. This kind of processing method has the problems of large workload and low production efficiency in mass production.

[0004] In order to solve the above technical problems, existing ball production enterprises use machinery to process air cores. Specifically, the mechanical production equipment includes loading equipment, air core material transfer equipment, cutting equipment and unloading equipment. The air core is transferred between various equipment through the air core material transfer equipment, and the corresponding process is processed respectively. Although this type of equipment can solve the problems of heavy workload and improve production efficiency. However, there are also some shortcomings: (1) The air core is automatically loaded by the loading equipment, and there is an error in the placement of the air core material transfer position, resulting in the cutting knife not punching from the side of the air core base hole during cutting, which is easy to cause the punching to be skewed or unable to punch through the base hole, resulting in a low punching yield. (2) After the air core is cut and punched, it is directly unloaded by the air core material transfer equipment, so that the defective air cores caused by insufficient punching will be mixed with the good air cores, requiring subsequent secondary manual sorting, which increases the workload of personnel sorting, and the secondary sorting also causes the subsequent production process of the air core to be unable to be effectively connected.

[0005] Therefore, there is an urgent need for an air core cutting detection device and an air core cutting equipment to solve the problems of large workload and low production efficiency in the existing air core cutting process using manual cutting, and low punching yield and the need for secondary sorting when using mechanical equipment. Utility Model Content

[0006] The purpose of the utility model is to provide an air core cutting detection device and an air core cutting device to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an air core cutting detection device, comprising a pre-cutting detection component and / or a post-cutting detection component, the pre-cutting detection component comprising a first detection frame, a first detection component, a transfer unit and a first defective product collector; the post-cutting detection component comprising a second detection frame, a second detection component, a material separation component and a second defective product collector; the first detection component and the second detection component are respectively provided with a plurality of detection heads, and the air core before cutting is placed on the product carrier of the first detection frame; the first detection component and the transfer unit are respectively slidably installed on the first detection frame, the first detection component is used to detect the air core, and the defective air core after detection is transferred to the first defective product collector by the transfer unit; the air core after cutting is transferred to the second detection component by the air core transfer mechanism for detection, and then transferred to the material separation component for good and defective product separation after detection, and the defective products are collected by the second defective product collector.

[0008] Specifically, the product carrier is installed with a first detection frame; the first detection assembly is installed on the first detection frame, the first defective product collector is fixedly installed on the first detection frame, and a transfer unit is slidably installed on the first detection frame between the product carrier and the first defective product collector.

[0009] Specifically, the first detection assembly includes a detection head mounting plate and a detection cylinder; the detection head mounting plate is slidably mounted on the first detection frame, the detection cylinder is fixedly mounted on the first detection frame, and its power end is connected to the detection head mounting plate; a plurality of detection heads are arranged on the detection head mounting plate; the product carrier includes two oppositely arranged sub-product carriers and a clamping cylinder; the two ends of the sub-product carrier are respectively slidably mounted on the first detection frame, and one end thereof is connected to the clamping cylinder; a plurality of recesses are arranged at intervals on the relative inner sides of the two sub-product carriers, and when the two sub-product carriers are abutted against each other, the recesses constitute an air core installation cavity;

[0010] The transfer unit includes a moving plate, a transfer cylinder and a vacuum adsorption block; the moving plate is slidably installed on the first detection frame between the product carrier and the first defective product collector, and one end of the moving plate is connected to the power end of the transfer cylinder; the vacuum adsorption block is slidably installed on the moving plate, and one end of the vacuum adsorption block is connected to the transfer cylinder; the vacuum adsorption block is provided with a vacuum suction port corresponding to the air core installation cavity one by one.

[0011] Specifically, the post-cutting detection component is also provided with a good product collector; the second detection component, the good product collector and the second defective product collector are respectively fixedly installed on the second detection frame, forming a detection position, a good product unloading position and a defective product unloading position, and the material separation component is slidably installed between the good product unloading position and the defective product unloading position for material separation, and a plurality of detection heads are provided on the second detection frame at the detection position;

[0012] The material dividing assembly includes a material dividing cylinder and a material dividing block; the material dividing block is slidably installed between the good product unloading position and the bad product unloading position, and one end of the material dividing block is connected to the material dividing cylinder; a plurality of material dropping through holes corresponding to the detection heads are arranged at intervals on the material dividing block, and a material blocking block is movably installed in the material dropping through holes.

[0013] On the other hand, the present application provides an air core cutting device equipped with an air core cutting detection device, comprising: a workbench, a loading assembly, an air core transfer assembly, a cutting assembly and an air core cutting detection device, wherein the loading assembly, the cutting assembly and the post-cutting detection assembly are respectively installed on the workbench to form a loading station, a cutting station and an unloading station; the pre-cutting detection assembly is installed on the workbench at the loading station and the cutting station to form a pre-cutting detection station; a slide rail is provided on the upper station of the workbench; the air core transfer assembly is slidably installed on the slide The air core transfer assembly is provided with a plurality of material taking assemblies for taking and placing the air core; the cutting assembly is provided with an air core mounting table and a cutting knife, and the air core mounting table is provided with a plurality of mounting cavities for placing the air core; the air core moving assembly clamps the air core from the loading station along the slide rail and transfers it to the product carrier of the first inspection frame for inspection, and the qualified air core after inspection is transferred to the mounting cavity of the air core mounting table for cutting, and the cut air core is transferred to the unloading station for post-cutting inspection, product sorting and finished product unloading.

[0014] Specifically, the air core transfer assembly includes two first transfer assemblies and a second transfer assembly; the two first transfer assemblies are respectively installed on the slide rails on both sides of the pre-cutting detection assembly; and the first transfer assembly is provided with a plurality of claws for clamping the air core; the second transfer assembly is slidably installed on the slide rail between the cutting station and the unloading station, and the second transfer assembly is provided with a plurality of pins for inserting the air core.

[0015] Specifically, the first transfer assembly includes a first mounting frame, a first driving cylinder, a clamping jaw mounting plate and a second driving cylinder; the first mounting frame is slidably mounted on the slide rail, the first driving cylinder is fixedly mounted on the workbench, and its power end is connected to the first mounting frame; a radial slide rail is radially provided on the first mounting frame, and the second driving cylinder is fixedly mounted on the first mounting frame; the clamping jaw mounting plate is slidably mounted on the radial slide rail, and the power end of the second driving cylinder is connected to the clamping jaw mounting plate; a plurality of clamping jaws are installed on the clamping jaw mounting plate at intervals;

[0016] A mounting rod is provided in the horizontal direction on the upper side of the clamping jaw mounting plate; a plurality of sub-mounting plates are installed on the mounting rod at intervals; two clamping jaws are installed on the ends of the sub-mounting plates; the clamping jaw mounting plate is provided with mounting seats at both ends of the mounting rod, a clamping jaw push rod is installed at a position corresponding to the clamping jaws between the mounting seats on both sides, the clamping jaws of the plurality of sub-mounting plates are respectively connected to the clamping jaw push rods on both sides, and clamping jaw cylinders are respectively installed on the mounting seats on both sides, and the power ends of the clamping jaw cylinders are respectively connected to the clamping jaw push rods.

[0017] Specifically, the second transfer assembly includes a second mounting frame, a third driving cylinder, a pin mounting plate and a fourth driving cylinder; the second mounting frame is slidably mounted on the slide rail between the cutting station and the unloading station, the third driving cylinder is fixedly mounted on the workbench, and its power end is connected to the second mounting frame; a second radial slide rail is radially provided on the second mounting frame, the pin mounting plate is slidably mounted on the second radial slide rail, the fourth driving cylinder is fixedly mounted on the second mounting frame, and its power end is connected to the pin mounting plate; a number of pins are arranged at intervals on the pin mounting plate; a stripping plate is radially mounted on the pin mounting plate on one side of the pin, a stripping cylinder is fixedly mounted on the side of the plate away from the pin, and the power end of the stripping cylinder is connected to the stripping plate; a number of stripping holes are opened on the plate body at the position corresponding to the pin on the stripping plate; the pins are slidably mounted in the stripping holes one by one.

[0018] Specifically, the feeding assembly includes a vibrating feeder and a product flow channel; the vibrating feeder is fixedly installed on the side of the workbench, and the product flow channel is fixedly installed on the workbench to form a feeding station, and the inlet of the product flow channel is connected to the outlet of the vibrating feeder;

[0019] The cutting assembly comprises a cutting seat and a cutting cylinder; the cutting seat is provided with an upper mounting plate and a lower mounting plate which are arranged opposite to each other in the radial direction, and a cutting plate is slidably mounted between the upper mounting plate and the lower mounting plate; the cutting cylinder is fixedly mounted on the upper mounting plate, and its power end is connected to the cutting plate; a cutting knife mounting plate is fixedly mounted on the cutting plate, and a plurality of cutting knives are arranged at intervals on the cutting knife mounting plate; an air core mounting platform is installed on the lower mounting plate, and the mounting cavity of the air core mounting platform is arranged one by one corresponding to the cutting knife;

[0020] The unloading station is also provided with an unloading assembly; the unloading assembly includes a finished product transport line; the finished product transport line includes a conveyor belt and a number of collectors; the conveyor belt is installed through the bottom of the workbench, and a number of collectors are placed on the conveyor belt; the good product collector is fixedly installed on the workbench to constitute an unloading station, and one end thereof extends radially upward to form an open-shaped collecting portion, and the other end extends toward the conveyor belt to form a tubular unloading portion.

[0021] Specifically, a control component is also provided on the workbench, and the control component includes a human-machine interface and a control cabinet; the control cabinet is installed at the bottom of the workbench, and is provided with a controller; the feeding component, the air core transfer component, the cutting component and the air core cutting detection device are electrically connected to the controller respectively; the human-machine interface includes a control button, a display and an alarm light, and the human-machine interface is electrically connected to the controller. The present application improves the automation level of the equipment by setting a control component to control the operation of each component, and controlling the start and stop of the equipment through the human-machine interface.

[0022] Compared with the prior art, the beneficial effects of the utility model are:

[0023] 1. The present application provides an air core cutting detection device, including a pre-cutting detection component and a post-cutting detection component. The detection components are respectively provided with a detection head and a defective product collector, so as to detect the air core through the detection head, so as to determine whether the placement of the base hole of the air core before cutting is correct, and whether the punching of the air core after cutting is qualified. At the same time, when defective products are determined, the defective products are removed or the good products are separated through the defective product collector, so that the air core can be cut correctly during cutting production, and the air core after cutting can be separated and collected into good and bad products, thereby improving production efficiency, reducing personnel workload and improving the air core cutting yield rate.

[0024] 2. On the basis of the foregoing, the pre-cutting detection component of the air core cutting detection device of the present application adopts a detection head, and the air core is placed on the product carrier. The correctly placed air core has the base hole at the top, otherwise the bottom of the air core is solid. During detection, the detection head can detect air cores with holes or solid cores, and then determine whether they are good or defective products. The detection principle of the post-cutting detection component is similar to this. The base holes of the good air cores after cutting are cut into through holes. During detection, the detection head can detect air cores with holes or solid cores, and then determine whether they are good or defective products. The detection device of the present application is simple to detect and has high detection accuracy.

[0025] 3. The air core cutting equipment provided by the present application is provided with a loading assembly, an air core transfer assembly, an air core cutting detection device and a cutting assembly on the workbench to form a loading station, a cutting station and a unloading station. The present application adopts two transfer assemblies to cooperate in production at each processing station, so that each processing step can be carried out simultaneously, and the production efficiency is high. At the same time, the transfer assembly of the present application is respectively provided with a plurality of material picking assemblies for clamping the air core, so that a plurality of stations can complete the cutting processing of a plurality of air cores at one time, which can further improve the production efficiency.

[0026] 4. On the basis of the above, the first transfer assembly and the second transfer assembly of the present application are respectively provided with driving motors in two directions, so that the clamping claw mounting plate and the pin mounting plate can not only slide between the processing stations to transfer the air core, but also slide the clamping claw mounting plate and the pin mounting plate radially to drive the clamping claw and the pin to place or clamp the air core in the radial direction. This enables the transfer assembly to quickly and accurately take or place the air core, improve the air core transfer effect, and improve production efficiency.

[0027] 5. Based on the above, the present application takes into account that before cutting, the air core is clamped by a clamp and placed in the installation cavity of the air core installation table for cutting. However, the air core located in the installation cavity after cutting is not convenient to be clamped by a clamp, so a pin-type second transfer assembly is set to insert and transfer the air core after cutting. Finally, in order to facilitate unloading, a stripping plate is set to realize that when the second transfer assembly reaches the unloading station, the air core is removed from the pin by the stripping plate for unloading, thereby increasing the unloading speed.

[0028] 6. On the basis of the above, the unloading station of the present application is provided with a conveyor belt, and the conveyor belt is provided at the bottom of the workbench, so that the unloading assembly does not increase the space occupied by the equipment. A collector is provided on the conveyor belt, and the good product collector is docked with the collector for finished product transportation, so that the cut gas core falls into the collector on the conveyor belt through the good product collector, and after the collector is full, it is transported out by the conveyor belt, so as to reduce the workload of personnel and have a high degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural schematic diagram of the air core cutting device of the utility model;

[0030] Figure 2 It is a structural schematic diagram of the air core cutting device of the utility model;

[0031] Figure 3 It is a structural schematic diagram of the first transplanting component of the air core cutting device of the utility model;

[0032] Figure 4 It is a structural schematic diagram of the cutting assembly of the air core cutting device of the utility model;

[0033] Figure 5 It is a structural schematic diagram of the second transplanting assembly of the air core cutting device of the utility model;

[0034] Figure 6 It is a structural schematic diagram of the pre-cutting detection component of the gas core cutting detection device of the utility model;

[0035] Figure 7 It is a structural schematic diagram of the post-cutting detection component of the air core cutting detection device of the utility model. DETAILED DESCRIPTION

[0036] In order to make the purpose and advantages of the utility model more clear, the utility model is specifically described in combination with the following embodiments. It should be understood that the following text is only used to describe one or several specific implementations of the utility model, and does not strictly limit the protection scope of the specific request of the utility model.

[0037] See also Figure 1-7A gas core cutting detection device includes a pre-cutting detection component 12 and a post-cutting detection component 13, the pre-cutting detection component includes a first detection frame 120, a first detection component, a transfer unit and a first defective product collector 121; the post-cutting detection component includes a second detection frame 130, a second detection component, a material dividing component and a second defective product collector 131; the first detection component and the second detection component are respectively provided with a plurality of detection heads, and the gas core before cutting is placed on the product carrier of the first detection frame; the product carrier 17 of this embodiment is radially rotatably installed on the first detection frame 120, the first detection component is installed on the first detection frame, the first defective product collector 121 is fixedly installed on the first detection frame, and a transfer unit is slidably installed on the first detection frame between the product carrier and the first defective product collector.

[0038] The first detection component of this embodiment includes a detection head mounting plate 14 and a detection cylinder 15; the detection head mounting plate is slidably mounted on the first detection frame 120, the detection cylinder 15 is fixedly mounted on the first detection frame, and its power end is connected to the detection head mounting plate 14; a plurality of detection heads 16 are provided on the detection head mounting plate; the product carrier 17 includes two oppositely arranged sub-product carriers 18 and a clamping cylinder 19; the two ends of the sub-product carrier are respectively slidably mounted on the first detection frame 120, and one end thereof is connected to the clamping cylinder 19; a plurality of recesses are provided at intervals on the relative inner sides of the two sub-product carriers, and when the two sub-product carriers are abutted against each other, the recesses constitute an air core mounting cavity.

[0039] Furthermore, the transfer unit includes a moving plate 22, a transfer cylinder 23 and a vacuum adsorption block 25; the moving plate is slidably installed on the first inspection frame 120 between the product carrier and the first defective product collector, and one end of which is connected to the power end of the transfer cylinder 23; the vacuum adsorption block 25 is slidably installed on the moving plate, and one end of which is connected to the transfer cylinder 24; the vacuum adsorption block 25 is provided with a vacuum suction port corresponding to the air core installation cavity one by one.

[0040] The post-cutting detection component of this embodiment is also provided with a good product collector 40; the second detection component, the good product collector 40 and the second defective product collector 131 are respectively fixedly installed on the second detection frame 130, forming a detection position, a good product unloading position and a defective product unloading position, and the material dividing component is slidably installed between the good product unloading position and the defective product unloading position for material dividing, and a plurality of detection heads 18 are provided on the second detection frame at the detection position.

[0041] Furthermore, the material dividing assembly includes a material dividing cylinder 27 and a material dividing block 28; the material dividing block 28 is slidably installed between the good product unloading position and the defective product unloading position, and one end of the material dividing block is connected to the material dividing cylinder 28; a plurality of material dropping through holes corresponding to the detection heads are arranged at intervals on the material dividing block, and a material blocking block 29 is movably installed in the material dropping through hole.

[0042] In addition, the present embodiment provides an air core cutting device equipped with an air core cutting detection device, including: a workbench 1, a loading assembly 2, an air core transfer assembly, a cutting assembly 3 and an air core cutting detection device 7, the loading assembly 2, the cutting assembly 3 and the post-cutting detection assembly are respectively installed on the workbench 1, forming a loading station, a cutting station and an unloading station; the pre-cutting detection assembly is installed on the workbench of the loading station and the cutting station, forming a pre-cutting detection station; a slide rail is provided at the upper station of the workbench; the cutting assembly is provided with an air core mounting table 8 and a cutting knife, and a plurality of mounting cavities are provided at intervals on the air core mounting table for placing the air core 10. The air core transfer assembly of this embodiment includes two first transfer assemblies 5 and a second transfer assembly 6; the two first transfer assemblies are respectively installed on the slide rails on both sides of the pre-cutting detection assembly; and the first transfer assembly is provided with a plurality of claws for clamping the air core; the second transfer assembly is slidably installed on the slide rail between the cutting station and the unloading station, and the second transfer assembly is provided with a plurality of pins for inserting the air core.

[0043] The first transfer assembly 5 of the present embodiment includes a first mounting frame 50, a first driving cylinder 51, a clamping jaw mounting plate 52 and a second driving cylinder 53; the first mounting frame 50 is slidably mounted on the slide rail, the first driving cylinder 51 is fixedly mounted on the workbench, and its power end is connected to the first mounting frame; a radial slide rail is radially provided on the first mounting frame, and the second driving cylinder is fixedly mounted on the first mounting frame; the clamping jaw mounting plate 52 is slidably mounted on the radial slide rail, and the power end of the second driving cylinder 53 is connected to the clamping jaw mounting plate. A number of clamping jaws are installed at intervals on the clamping jaw mounting plate; a mounting rod is provided on the clamping jaw mounting plate 52 in the horizontal direction; a plurality of sub-mounting plates 54 are installed on the mounting rod at intervals; two clamping jaws 55 are installed on the end of the sub-mounting plate; the clamping jaw mounting plate is provided with mounting seats 56 at both ends of the mounting rod, and a clamping jaw push rod 57 is installed at the position corresponding to the clamping jaws between the mounting seats on both sides, the clamping jaws of the plurality of sub-mounting plates are respectively connected to the clamping jaw push rods on both sides, and the clamping jaw cylinders 58 are respectively installed on the mounting seats on both sides, and the power ends of the clamping jaw cylinders are respectively connected to the clamping jaw push rods.

[0044] Furthermore, the second transfer assembly 6 of the present embodiment includes a second mounting frame 60, a third driving cylinder 67, a pin mounting plate 62 and a fourth driving cylinder 63; the second mounting frame 60 is slidably mounted on the slide rail between the cutting station and the unloading station, and the power end of the third driving cylinder 67 is connected to the second mounting frame 60; the second mounting frame is provided with a second radial slide rail, the pin mounting plate is slidably mounted on the second radial slide rail, and the power end of the fourth driving cylinder 63 is connected to the pin mounting plate 62; a number of pins 64 are arranged at intervals on the pin mounting plate; a stripping plate 65 and a stripping cylinder 67 are fixedly mounted on the pin mounting plate in a radially sliding manner, and the power end of the stripping cylinder is connected to the stripping plate 65; a number of stripping holes are opened on the plate body at the position corresponding to the pins on the stripping plate; the pins are slidably mounted in the stripping holes.

[0045] The feeding assembly 2 of this embodiment includes a vibrating feeder 20 and a product flow channel 21; the vibrating feeder 20 is fixedly mounted on the side of the workbench, and the product flow channel 21 is fixedly mounted on the workbench to form a feeding station, and the inlet of the product flow channel is connected to the outlet of the vibrating feeder. The cutting assembly 3 of this embodiment includes a cutting seat and a cutting cylinder 30; the cutting seat is provided with an upper mounting plate 31 and a lower mounting plate 32 which are arranged oppositely in the radial direction, and a cutting plate 33 is slidably mounted between the upper mounting plate and the lower mounting plate; the cutting cylinder is fixedly mounted on the upper mounting plate, and its power end is connected to the cutting plate; a cutting knife mounting plate is fixedly mounted on the cutting plate, and a plurality of cutting knives 34 are arranged at intervals on the cutting knife mounting plate; the lower mounting plate is provided with an air core mounting table 8, and the mounting cavity of the air core mounting table is arranged one-to-one with the cutting knife. The unloading station of the present embodiment is also provided with an unloading component 4; the unloading component includes a finished product transport line; the finished product transport line includes a conveyor belt 41 and a plurality of collectors 42; the conveyor belt 41 is installed through the bottom of the workbench, and a plurality of collectors 42 are placed on the conveyor belt; the good product collector 40 is fixedly installed on the workbench to constitute the unloading station, and one end thereof extends radially upward to form an open-shaped collecting portion, and the other end extends toward the conveyor belt to form a tubular unloading portion.

[0046] In addition, a control component is also provided on the workbench of the present embodiment, and the control component includes a human-machine interface 11 and a control cabinet; the control cabinet is installed at the bottom of the workbench, and is provided with a controller; the loading component, the air core transfer component, the cutting component and the air core cutting detection device are electrically connected to the controller respectively; the human-machine interface 11 includes a control button, a display and an alarm light, and the human-machine interface is electrically connected to the controller.

[0047] Working principle: When the air core cutting equipment of this embodiment is in use, the operator first pours the air core blank into the vibrating loader, and then sets the parameters on the human-machine interface according to the spacing of the installation cavity on the air core mounting table and the specifications of the air core, and then the operator starts the equipment.

[0048] During operation, the air core blank is automatically fed by the vibrating feeder and enters the product flow channel from the discharge port. The first driving cylinder of the first transfer assembly is started to drive the first mounting frame to slide to the loading station. Then the second driving cylinder is started to drive the clamping claw mounting plate to slide radially toward the product flow channel, driving the clamping claw to clamp the air core. After the air core is clamped, the first driving motor and the second driving motor are reset to drive the clamped air core to slide toward the pre-cutting detection assembly. The air core is transferred and placed in the air core mounting cavity of the product carrier.

[0049] During the pre-cutting inspection, the inspection cylinder is activated to drive the inspection head mounting plate to slide toward the product carrier, driving the inspection head to inspect the air core blank to detect good or bad products. If a bad product is detected, the transfer cylinder is activated to drive the moving plate to slide toward the product carrier and drive the vacuum adsorption block to adsorb the bad product on the product carrier, and transfer it to the first bad product collector for rejection. The good air core is clamped by another first transfer assembly and transferred to the air core mounting table of the cutting station.

[0050] When the air core reaches the air core mounting table, the cutting cylinder is started to drive the cutting plate to slide toward the air core mounting table, driving the cutting knife to cut the air core.

[0051] Then the third driving cylinder starts, driving the second mounting plate to slide toward the cutting station, driving the pin mounting plate to move to the upper side of the air core mounting plate. Then the fourth driving cylinder starts, driving the pin mounting plate to insert and remove the air core radially. The cut air core is transferred to the second detection assembly for detection. The detection process is similar to the detection before cutting and will not be repeated. When defective products are detected, the air core is transferred to the upper side of the good product collector, and then the dividing cylinder starts, driving the dividing block to move to the upper side of the good product collector. At this time, the blocking block in the dividing block is located in the blanking channel to block the material. The air core is placed in the dividing block, and then the dividing block is moved to the upper side of the defective product collector. The blocking block in the blanking channel where the air core detected as a defective product is located is retracted, and the defective product falls into the defective product collector. The remaining good air cores are transferred to the upper side of the good collector by the material separation block. With the drive of the material return cylinder, the good air cores are pushed by the material return plate, fall off the pins to the good collector, and then fall into the collector on the conveyor belt. This reciprocating process automatically cuts the air cores. The operator only needs to feed the air core blanks, transfer the finished air cores, and empty the bad collector.

[0052] The implementation methods of the utility model are described in detail above in conjunction with the embodiments, but the utility model is not limited to the above-mentioned implementation methods. For ordinary technicians in this technical field, after knowing the contents recorded in the utility model, they can make several equivalent changes and substitutions thereto without departing from the principle of the utility model. These equivalent changes and substitutions should also be regarded as belonging to the protection scope of the utility model.

Claims

1. An air core cutting detection device, comprising a pre-cutting detection component and / or a post-cutting detection component, characterized in that: The pre-cutting detection component includes a first detection frame, a first detection component, a transfer unit and a first defective product collector; the post-cutting detection component includes a second detection frame, a second detection component, a material separation component and a second defective product collector; the first detection component and the second detection component are respectively provided with a plurality of detection heads, and the air core before cutting is placed on the product carrier of the first detection frame; the first detection component and the transfer unit are respectively slidably installed on the first detection frame, the first detection component is used to detect the air core, and the defective air core after detection is transferred to the first defective product collector by the transfer unit; the air core after cutting is transferred to the second detection component by the air core transfer mechanism for detection, and then transferred to the material separation component for good and defective product separation after detection, and the defective products are collected by the second defective product collector.

2. The air core cutting detection device according to claim 1, characterized in that: The product carrier is installed with a first detection frame; the first detection assembly is installed on the first detection frame, the first defective product collector is fixedly installed on the first detection frame, and a transfer unit is slidably installed on the first detection frame between the product carrier and the first defective product collector.

3. The air core cutting detection device according to claim 2, characterized in that: The first detection assembly includes a detection head mounting plate and a detection cylinder; the detection head mounting plate is slidably mounted on the first detection frame, the detection cylinder is fixedly mounted on the first detection frame, and its power end is connected to the detection head mounting plate; a plurality of detection heads are arranged on the detection head mounting plate; the product carrier includes two oppositely arranged sub-product carriers and a clamping cylinder; the two ends of the sub-product carrier are respectively slidably mounted on the first detection frame, and one end thereof is connected to the clamping cylinder; a plurality of recesses are arranged at intervals on the relative inner sides of the two sub-product carriers, and when the two sub-product carriers are abutted against each other, the recesses constitute an air core mounting cavity; The transfer unit includes a moving plate, a transfer cylinder and a vacuum adsorption block; the moving plate is slidably installed on the first detection frame between the product carrier and the first defective product collector, and one end of the moving plate is connected to the power end of the transfer cylinder; the vacuum adsorption block is slidably installed on the moving plate, and one end of the vacuum adsorption block is connected to the transfer cylinder; the vacuum adsorption block is provided with a vacuum suction port corresponding to the air core installation cavity one by one.

4. The air core cutting detection device according to claim 1, characterized in that: The post-cutting detection component is also provided with a good product collector; the second detection component, the good product collector and the second defective product collector are respectively fixedly installed on the second detection frame, forming a detection position, a good product unloading position and a defective product unloading position, and the material separation component is slidably installed between the good product unloading position and the defective product unloading position for material separation, and a plurality of detection heads are provided on the second detection frame at the detection position; The material dividing assembly includes a material dividing cylinder and a material dividing block; the material dividing block is slidably installed between a good product unloading position and a bad product unloading position, and one end of the material dividing block is connected to the material dividing cylinder; a plurality of material dropping through holes corresponding to the detection heads are arranged at intervals on the material dividing block, and a material blocking block is movably installed in the material dropping through holes.

5. An air core cutting device, comprising a workbench, a feeding assembly, an air core transfer assembly, a cutting assembly and an air core cutting detection device according to any one of claims 1 to 4, characterized in that: The loading assembly, cutting assembly and post-cutting detection assembly are respectively installed on the workbench to form a loading station, a cutting station and a unloading station; the pre-cutting detection assembly is installed on the workbench of the loading station and the cutting station to form a pre-cutting detection station; a slide rail is provided on the upper station of the workbench; the air core transfer assembly is slidably installed on the slide rail; the air core transfer assembly is provided with a plurality of material taking assemblies for taking and releasing air cores; the cutting assembly is provided with an air core mounting table and a cutting knife, and a plurality of mounting cavities are provided on the air core mounting table at intervals for placing air cores; the air core moving assembly clamps the air core from the loading station along the slide rail and transfers it to the product carrier of the first detection frame for detection, the qualified air core after detection is transferred to the mounting cavity of the air core mounting table for cutting, and the cut air core is transferred to the unloading station for post-cutting detection, product sorting and finished product unloading.

6. The air core cutting device according to claim 5, characterized in that: The air core transfer assembly includes two first transfer assemblies and a second transfer assembly; the two first transfer assemblies are respectively installed on the slide rails on both sides of the pre-cutting detection assembly; and the first transfer assembly is provided with a plurality of claws for clamping the air core; the second transfer assembly is slidably installed on the slide rail between the cutting station and the unloading station, and the second transfer assembly is provided with a plurality of pins for inserting the air core.

7. The air core cutting device according to claim 6, characterized in that: The first transfer assembly comprises a first mounting frame, a first driving cylinder, a clamping jaw mounting plate and a second driving cylinder; the first mounting frame is slidably mounted on the slide rail, the first driving cylinder is fixedly mounted on the workbench, and its power end is connected to the first mounting frame; a radial slide rail is radially arranged on the first mounting frame, and the second driving cylinder is fixedly mounted on the first mounting frame; the clamping jaw mounting plate is slidably mounted on the radial slide rail, and the power end of the second driving cylinder is connected to the clamping jaw mounting plate; a plurality of clamping jaws are installed on the clamping jaw mounting plate at intervals; A mounting rod is provided in the horizontal direction on the clamping jaw mounting plate; a plurality of sub-mounting plates are installed on the mounting rod at intervals; two clamping jaws are installed at the ends of the sub-mounting plates; the clamping jaw mounting plate is provided with mounting seats at both ends of the mounting rod, a clamping jaw push rod is installed at the position corresponding to the clamping jaw between the mounting seats on both sides, the clamping jaws of the plurality of sub-mounting plates are respectively connected to the clamping jaw push rods on both sides, and clamping jaw cylinders are respectively installed on the mounting seats on both sides, and the power ends of the clamping jaw cylinders are respectively connected to the clamping jaw push rods.

8. The air core cutting device according to claim 6, characterized in that: The second transfer assembly includes a second mounting frame, a third driving cylinder, a pin mounting plate and a fourth driving cylinder; the second mounting frame is slidably mounted on a slide rail between the cutting station and the unloading station, the third driving cylinder is fixedly mounted on the workbench, and its power end is connected to the second mounting frame; a second radial slide rail is radially provided on the second mounting frame, the pin mounting plate is slidably mounted on the second radial slide rail, the fourth driving cylinder is fixedly mounted on the second mounting frame, and its power end is connected to the pin mounting plate; a plurality of pins are arranged at intervals on the pin mounting plate; a stripping plate is radially mounted on the pin mounting plate on one side of the pin, a stripping cylinder is fixedly mounted on the plate body on the side away from the pin, and the power end of the stripping cylinder is connected to the stripping plate; a plurality of stripping holes are provided on the plate body at the position corresponding to the pin on the stripping plate; the pins are slidably mounted in the stripping holes one by one.

9. The air core cutting device according to claim 5, characterized in that: The feeding assembly includes a vibrating feeder and a product flow channel; the vibrating feeder is fixedly installed on the side of the workbench, and the product flow channel is fixedly installed on the workbench to form a feeding station, and the inlet of the product flow channel is connected to the outlet of the vibrating feeder; The cutting assembly comprises a cutting seat and a cutting cylinder; the cutting seat is provided with an upper mounting plate and a lower mounting plate which are arranged opposite to each other in the radial direction, and a cutting plate is slidably mounted between the upper mounting plate and the lower mounting plate; the cutting cylinder is fixedly mounted on the upper mounting plate, and its power end is connected to the cutting plate; a cutting knife mounting plate is fixedly mounted on the cutting plate, and a plurality of cutting knives are arranged at intervals on the cutting knife mounting plate; the lower mounting plate is provided with the air core mounting platform, and the mounting cavity of the air core mounting platform is arranged one by one corresponding to the cutting knife; The unloading station is also provided with an unloading component; the unloading component includes a finished product transport line; the finished product transport line includes a conveyor belt and a plurality of collectors; the conveyor belt is installed through the bottom of the workbench, and a plurality of collectors are placed on the conveyor belt; the good product collector is fixedly installed on the workbench to constitute an unloading station, and one end thereof extends radially upward to form an open-shaped collecting portion, and the other end extends toward the conveyor belt to form a tubular unloading portion.

10. The air core cutting device according to claim 5, characterized in that: A control component is also provided on the workbench, and the control component includes a human-machine interface and a control cabinet; the control cabinet is installed at the bottom of the workbench, and is provided with a controller; the feeding component, the air core transfer component, the cutting component and the air core cutting detection device are electrically connected to the controller respectively; the human-machine interface includes a control button, a display and an alarm light, and the human-machine interface is electrically connected to the controller.

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