Dust and static electricity removing equipment

By combining negative pressure vacuum and ion air knife technology in dust removal and electrostatic removal equipment, the existing contact cleaning device has solved the problem of poor cleaning effect in materials with a large amount of dust, achieving more efficient dust removal and electrostatic removal effects, reducing cost and operational complexity.

CN222625625UActive Publication Date: 2025-03-18INTERLUOGE TECHNOLOGY (SHENZHEN) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421298388.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-18
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing contact cleaning device has poor cleaning effect in materials with high dust content and consumes a large amount of dust-filled paper rolls, which is costly and inconvenient to operate.

Method used

Design a dust removal and static electricity removal equipment, including a frame, transmission structure, negative pressure dust removal structure and ion air knife electrostatic removal structure. By combining negative pressure vacuum and ion air knife, dust removal and static electricity removal of sheets or coils are achieved.

Benefits of technology

This equipment not only has better dust removal effect, but also saves the cost of sticking paper rolls, reduces dependence on operators, reduces the overall cost of dust removal and static electricity removal, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222625625U_ABST
    Figure CN222625625U_ABST
Patent Text Reader

Abstract

The utility model provides dust and static electricity removing equipment which comprises a machine frame, a conveying structure, a dust removing structure, a static electricity removing structure and a controller, the conveying structure is arranged on the machine frame, the dust removing structure is arranged opposite to the conveying structure and is arranged in a negative pressure dust collection mode to remove dust, and the static electricity removing structure is arranged on the machine frame. The static electricity removing structure is arranged on the machine frame relative to the dust removing structure in a spaced mode. According to the dust and static electricity removal equipment, the dust removal structure and the static electricity removal structure are assembled on the rack at intervals, dust removal and static electricity removal can be carried out on sheets or coiled materials at the same time, the dust removal structure carries out dust removal in a negative pressure dust suction mode, and compared with a traditional contact type dust removal mode, the dust removal effect is better, and the dust removal efficiency is improved. And moreover, the dust-sticking paper roll does not need to be replaced by an operator at any time, so that the dust-removing and static-removing cost is greatly reduced.
Need to check novelty before this filing date? Find Prior Art

Description

[Technical field]

[0001] The utility model relates to the technical field of processing machinery, in particular to a dust removal and static electricity removal device. [Background technology]

[0002] Many sheet and coil processing in the market now require dust removal and static removal. The cleaning machines used are contact cleaning devices, which are composed of sticky rubber rollers and sticky paper rolls. The contact cleaning device has poor cleaning effect for materials with a lot of dust, requires designated operators for a long time, and consumes a large amount of sticky paper rolls every day, which is costly. [Utility Model Content]

[0003] The existing technology currently has the technical problems of poor cleaning effect and inconvenience in use. The utility model provides a dust removal and static electricity removal device for solving the above problems.

[0004] A dust removal and static electricity removal device comprises a frame, a transmission structure, a dust removal structure, a static electricity removal structure and a controller, wherein the transmission structure is arranged on the frame, the dust removal structure is arranged relative to the transmission structure, and is arranged to remove dust by negative pressure suction, the static electricity removal structure is arranged on the frame relative to the dust removal structure, and the controller is connected to the transmission structure, the dust removal structure and the static electricity removal structure.

[0005] Compared with the prior art, the dust removal and static electricity removal equipment can simultaneously remove dust and static electricity from sheets or rolls by assembling the dust removal structure and the static electricity removal structure on the frame at intervals. The dust removal structure uses negative pressure dust suction to remove dust. Compared with the traditional contact dust removal method, it not only has a better dust removal effect, but also saves the cost of dust-sticky paper rolls, and does not require operators to replace them at any time, greatly reducing the cost of dust removal and static electricity removal.

Brief Description of the Drawings

[0006] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:

[0007] Figure 1 It is a three-dimensional structural schematic diagram of the dust removal and static electricity removal equipment of the utility model;

[0008] Figure 2 It is a three-dimensional exploded view of the dust removal and static electricity removal equipment of the utility model;

[0009] Figure 3is a cross-sectional view of the dust removal and static removal device of the utility model; and

[0010] Figure 4 yes Figure 2 A partial enlarged view of the lifting structure is shown. [Specific implementation method]

[0011] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0012] Please refer to Figure 1 , Figure 2 and Figure 3 The dust removal and static electricity removal equipment 100 includes a frame 1, a transmission structure 2, a dust removal structure 3, a static electricity removal structure 4 and a controller 6. The transmission structure 2 is arranged on the frame 1, and the dust removal structure 3 is arranged relative to the transmission structure 2. The dust removal structure 3 is arranged to remove dust by negative pressure suction. The static electricity removal structure 4 is arranged on the frame 1 at a distance relative to the dust removal structure 3. The controller 6 is connected to the transmission structure, the dust removal structure 3 and the static electricity removal structure 4.

[0013] The dust removal and static electricity removal equipment 100 can simultaneously remove dust and static electricity from sheet materials or coils waiting to be processed by assembling the dust removal structure 3 and the static electricity removal structure 4 on the frame 1 at intervals. The dust removal structure 3 uses negative pressure dust suction to remove dust. Compared with the traditional contact dust removal method, it not only has a better dust removal effect, but also saves the cost of dust-sticky paper rolls, and does not require operators to replace them, greatly reducing the cost of dust removal and static electricity removal.

[0014] The transmission structure 2 includes a first motor 21, a gear set 23, a slide bar 25, and a plurality of belts 27. The first motor 21 is connected to the controller 6, the gear set 23 is connected to the first motor 21, the slide bar 25 is horizontally arranged in the frame 1, and is connected to the gear set 23, and the belt 27 is arranged around the slide bar 25. The first motor 21 drives the gear set 23 to rotate, and at the same time, the slide bar 25 drives the belt 27 to rotate, thereby pulling the material to be processed to move. In this embodiment, the slide bar 25 is preferably set to two, and the belt 27 is attached to two slide bars 25 to form a plane, which is convenient for placing the material to be processed; of course, in the case of two slide bars 25, one of them may not be connected to the gear set 23, but will be driven by the belt 27 to rotate together, reducing the driving force of the first motor 21, thereby saving electricity.

[0015] The dust removal structure 3 includes a dust collector (not shown), a dust collection pipe 31 and a cylindrical brush 33. The dust collector is connected to the controller 6. The dust collection pipe 31 runs through the frame 1 and is connected to the dust collector. The cylindrical brush 33 is connected to the gear set 23. Since the cylindrical brush 33 and the slide bar 25 are both connected to the gear set 23, they can work together. When the slide bar 25 starts to rotate, the material to be processed enters the dust removal and static removal device 100. The cylindrical brush 33 starts to rotate and lifts the dust on the surface of the material to be processed so that the dust collection pipe 31 can suck away the raised dust. The first motor 21 is turned on to realize transmission and dust removal at the same time, reducing the control instructions of the controller 6. There is no time interval between transmission and dust removal, avoiding dust removal blind spots and improving dust removal efficiency.

[0016] The static electricity removal structure 4 includes a gas tank (not shown), an air pump (not shown) and an ion wind knife 41. The air pump is connected to the gas tank. The ion wind knife 41 and the cylindrical brush 33 are arranged at both ends of the dust suction pipe 31 and close to the sliding rod 25. The ion wind knife 41 is connected to the air pump. The air pump blows the gas in the gas tank to the material to be processed through the ion wind knife 41. The ion wind blown by the ion wind knife 41 can not only remove static electricity, but also use ultrasonic waves to raise smaller dust to increase the dust removal. The cylindrical brush 33 and the ion wind knife 41 are arranged on both sides of the dust suction pipe 31. The raised dust can be discharged outward by negative pressure dust suction. The structural layout is simple and reasonable, and can achieve dust removal and static electricity removal with high efficiency.

[0017] In this embodiment, the number of the dust suction pipe 31, the cylindrical brush 33 and the ion air knife 41 is 2, and they are symmetrically arranged. This symmetrical arrangement is mainly reflected in that when the material to be processed enters the dust removal and static electricity removal device 100, it is symmetrical relative to the material to be processed, that is, the dust suction pipe 31, the cylindrical brush 33 and the ion air knife 41 are arranged on both sides of the material to be processed. This symmetrical arrangement can simultaneously realize dust removal and static electricity removal on both sides of the material to be processed, reduce the number of times the material to be processed enters the dust removal and static electricity removal device 100, reduce the work of the operator, and achieve more efficient processing.

[0018] Please continue reading Figure 4The dust removal and static electricity removal device 100 further includes a lifting structure 5, which is connected to the dust removal structure 3, the static electricity removal structure 4 and a controller 6. The controller 6 controls the lifting structure 5 to drive the dust removal structure 3 and the static electricity removal structure 4 to move relative to the transmission structure 2. Since the thickness of the material to be processed is different, the lifting structure 5 can be adjusted according to the specific thickness of the material to be processed, thereby increasing the applicable scope of the dust removal and static electricity removal.

[0019] The lifting structure 5 includes a second motor, a slide rail, a slider and a screw. The slide rail is arranged on the frame 1, and the slider is movably arranged on the slide rail. One end of the screw is connected to the second motor, passes through the slider, and is threadedly connected to the slider. The second motor can control the rotation of the screw, thereby driving the slider to move relative to the slider. The vacuum cleaner, the cylindrical brush 33 and the ion air knife 41 are all arranged on the slider, so as to move with the slider. The operator adjusts the relative position of the slider according to the thickness of the material to be processed to ensure that the position of the cylindrical brush 33 and the ion air knife 41 relative to the material to be processed can achieve dust removal and static electricity removal.

[0020] It should be noted that, in the present embodiment, the number of the dust suction pipe 31, the cylindrical brush 33 and the ion air knife 41 is 2 and they are symmetrically arranged, so one of the dust suction pipe 31, the cylindrical brush 33 and the ion air knife 41 can be arranged on the slider, and the other dust suction pipe 31, the cylindrical brush 33 and the ion air knife 41 can be fixed on the frame 1. Of course, in another embodiment, when the number of the dust suction pipe 31, the cylindrical brush 33 and the ion air knife 41 is 1, they are all arranged on the slider, and a pad (not shown) can be arranged on the frame 1 on the other side to be arranged opposite to the dust suction pipe 31, the cylindrical brush 33 and the ion air knife 41, but this arrangement can only process one side of the material to be processed and needs to be processed again. It is not limited here. In addition, in another embodiment, the number of the transmission structures 2 can also be set to 2, and any of the sliders is respectively provided with the dust suction tube 31, the cylindrical brush 33 and the ion air knife 41 to achieve simultaneous control of movement, which is not limited here.

[0021] The controller 6 includes a control circuit (not shown), a display screen 61 and a control switch 63, and the control circuit is connected to the display screen 61 and the control switch 63. The operator can set the working parameters of the dust removal and static electricity removal device 100 through the control switch 63 and check the working status through the display screen 61.

[0022] The frame 1 includes a pulley 11, which is arranged at the bottom of the frame 1 to facilitate the movement of the dust removal and static electricity removal equipment 100. When the operator processes the materials to be processed of different sizes, the spatial position of the dust removal and static electricity removal equipment 100 can be adjusted to facilitate feeding and discharging.

[0023] In this embodiment, the vacuum cleaner uses 4000W power and 3.8KPa negative pressure to vacuum, which increases the dust removal efficiency as much as possible while controlling the equipment noise. According to the test, the dust removal and static removal equipment 100 can achieve a 99.9% removal rate for dust particles larger than 100μm; and the average static voltage of the material after dust removal and static removal is less than 35V, which meets the needs of industrial processing and production.

[0024] Compared with the prior art, the dust removal and static electricity removal device 100 can simultaneously remove dust and static electricity from sheets or coils by assembling the dust removal structure 3 and the static electricity removal structure 4 on the frame 1 at intervals. The dust removal structure 3 uses negative pressure dust suction to remove dust. Compared with the traditional contact dust removal method, it not only has a better dust removal effect, but also saves the cost of dust-sticky paper rolls, and does not require operators to replace them at any time, greatly reducing the cost of dust removal and static electricity removal and improving production efficiency. In addition, the setting of the lifting structure 5 can increase the scope of application of the dust removal and static electricity removal device 100 and process the materials to be processed of different sizes.

[0025] The above is only an implementation method of the present invention. It should be pointed out that a person skilled in the art can make improvements without departing from the inventive concept of the present invention, but these improvements are all within the protection scope of the present invention.

Claims

1. A dust removal and static removal device, characterized in that: include: frame; A transmission structure, wherein the transmission structure is arranged on the frame; A dust removal structure, the dust removal structure is arranged relative to the transmission structure and is arranged to remove dust in a negative pressure suction manner; A static electricity removal structure, the static electricity removal structure being arranged on the frame at a distance relative to the dust removal structure; and A controller is connected to the transmission structure, the dust removal structure and the static electricity removal structure.

2. The dust removal and static removal equipment according to claim 1, characterized in that: It also includes a lifting structure, which is connected to the dust removal structure, the static electricity removal structure and a controller. The controller controls the lifting structure to drive the dust removal structure and the static electricity removal structure to move relative to the transmission structure.

3. The dust removal and static removal equipment according to claim 2, characterized in that: The lifting structure comprises: Second motor; A slide rail, the slide rail is arranged on the frame; a slider, the slider being movably disposed on the slide rail; and A screw rod, one end of which is connected to the second motor, passes through the slider, and is threadedly connected to the slider.

4. The dust removal and static removal equipment according to claim 3, characterized in that: The transmission structure includes: a first motor, the first motor being connected to the controller; a gear set, the gear set being connected to the first motor; A slide bar, the slide bar is horizontally arranged in the frame and connected to the gear set; and A plurality of belts are attached to the slide bar.

5. The dust removal and static removal equipment according to claim 4, characterized in that: The dust removal structure comprises: a vacuum cleaner connected to the controller; A dust suction pipe, the dust suction pipe is arranged through the frame and is connected to the dust collector; and A cylindrical brush is connected to the gear set.

6. The dust removal and static removal equipment according to claim 5, characterized in that: The static electricity removal structure comprises: gas tank; an air pump connected to the air storage tank; and An ion air knife is arranged at two ends of the dust suction pipe with an interval from the cylindrical brush and close to the sliding rod. The ion air knife is connected to the air pump.

7. The dust removal and static removal equipment according to claim 6, characterized in that: The number of the dust suction tube, the cylindrical brush and the ion air knife are all 2.

8. The dust removal and static removal equipment according to claim 7, characterized in that: The dust suction pipe, the cylindrical brush and the ion air knife are arranged on the sliding block.

9. The dust removal and static removal equipment according to claim 1, characterized in that: The controller comprises a control circuit, a display screen and a control switch, and the control circuit is connected to the display screen and the control switch.

10. The dust removal and static removal equipment according to claim 1, characterized in that: The frame comprises a pulley, and the pulley is arranged at the bottom of the frame.