Heat preservation forging device for steel billet machining

By designing the insulation mechanism in the billet processing and forging device, and using components such as heat transfer pipes, heat storage pumps and heat dissipation pipes to collect and manage heat, the problem of excessive changes in the billet temperature in the existing forging device is solved, and effective insulation of the billet and production efficiency are improved.

CN222626092UActive Publication Date: 2025-03-18QINGDAO CHENGENG METAL PROD CO LTD
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Patent Information

Application Number
CN202421118033.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-03-18
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing billet processing and forging equipment lacks insulation equipment, which leads to excessive temperature changes after billet forging, which may lead to cracking of the internal structure and affecting production efficiency.

Method used

A thermal insulation forging device for processing steel billets is designed, including a thermal insulation mechanism composed of a forging furnace, a heat transfer tube, a heat storage pump, a heat dissipation tube, an activated carbon filter and a control shaft. By collecting the heat in the forging furnace and combining the heat storage pump and a heat dissipation tube, effective insulation of the steel billets is achieved.

Benefits of technology

Effectively prevent structural cracking of steel billets when temperature changes, improving product quality and product stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel billet processing, and discloses a heat preservation forging device for steel billet processing, which comprises a forging furnace, the outer wall of the forging furnace is fixedly connected with the inner wall of a furnace door, the outer wall of the furnace door is fixedly connected with the inner wall of a discharging frame, and the forging furnace is provided with a heat preservation mechanism for carrying out heat preservation treatment on steel billets. The heat preservation forging device comprises a heat preservation mechanism, a protection mechanism is arranged on the heat preservation mechanism, the heat preservation mechanism comprises heat transfer pipes, the tops of the heat transfer pipes are fixedly connected with the inner wall of a forging furnace, the heat preservation mechanism is arranged, and the two heat transfer pipes are connected to the bottom of the forging furnace and used for collecting heat in the forging furnace. And an activated carbon filter screen and a control shaft are arranged in the heat dissipation pipe, the angle of the heat insulation plate is controlled by rotating a rotary knob at one end of the control shaft, the heat in the heat storage pipe can be discharged out of the heat dissipation pipe, and therefore heat preservation is conducted on the steel billet materials on the discharging frame.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel billet processing, in particular to a heat preservation forging device for steel billet processing. Background Art

[0002] Forging is a processing method that uses a forging machine to apply pressure to a metal blank to cause it to undergo plastic deformation in order to obtain a forging with certain mechanical properties, shape and size. It is one of the two major components of forging (forging and stamping). Forging can eliminate defects such as cast porosity produced during the metal smelting process and optimize the microstructure. At the same time, due to the preservation of complete metal flow lines, the mechanical properties of forgings are generally better than those of castings of the same material. Forgings are mostly used for important parts in related machinery with high loads and severe working conditions, except for simpler shapes that can be made of rolled plates, profiles or welded parts.

[0003] At present, most of the steel billet processing and forging devices on the market lack thermal insulation equipment. After the steel billet is forged and pulled out, the receiving temperature changes too much, causing cracks in the internal structure, affecting production efficiency. Summary of the invention

[0004] The utility model aims to provide a heat-insulating forging device for steel billet processing to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a heat-insulating forging device for steel billet processing, comprising a forging furnace, the outer wall of the forging furnace is fixedly connected to the inner wall of the furnace door, the outer wall of the furnace door is fixedly connected to the inner wall of the discharge rack, the forging furnace is provided with a heat-insulating mechanism for heat-insulating the steel billet, the heat-insulating mechanism is provided with a protective mechanism, and the heat-insulating mechanism comprises:

[0006] A heat transfer tube, wherein the top of the heat transfer tube is fixedly connected to the inner wall of the forging furnace, the bottom of the heat transfer tube is fixedly connected to one end of the heat storage pump, the end of the heat storage pump away from the heat transfer tube is fixedly connected to one end of the heat storage tube, the side wall of the heat storage tube is fixedly connected to the inner wall of the discharge rack, the end of the heat storage tube away from the heat storage pump is fixedly connected to the bottom of the heat dissipation tube, and the inner wall of the heat dissipation tube is fixedly connected to the side wall of the activated carbon filter;

[0007] A control shaft, the side wall of the control shaft is rotatably connected to the inner wall of the heat dissipation pipe, one end of the control shaft is fixedly connected to the side wall of the knob, the side wall of the control shaft at one end away from the knob is fixedly connected to the inner wall of the insulation board, the side wall of the insulation board is fitted with the inner wall of the heat dissipation pipe, and the inner wall of the heat dissipation pipe is fixedly connected to the side wall of the spoiler.

[0008] Preferably, the side wall of the discharging rack is fitted with the inner wall of the placement net, the bottom of the placement net is fixedly connected to the top of the elastic telescopic rod, and the bottom of the elastic telescopic rod is fixedly connected to the inner wall of the discharging rack.

[0009] Preferably, two groups of the heat-insulating mechanisms are provided, and the two groups of the heat-insulating mechanisms are symmetrically arranged at the bottom of the forging furnace with the forging furnace as the center line.

[0010] Preferably, the placement net is arranged at the top center position of the discharge rack.

[0011] Preferably, the inner wall of the furnace door is provided with a lifting door, and the lifting door is arranged at the center line position of the furnace door. The side wall of the furnace door is provided with a fixer, and the inner wall of the fixer is fixedly connected to the side wall of the forging furnace.

[0012] Preferably, the furnace door is arranged between the forging furnace and the discharge rack.

[0013] Compared with the prior art, the utility model provides a heat preservation forging device for steel billet processing, which has the following beneficial effects:

[0014] 1. The heat-insulating forging device for steel billet processing is provided with a heat-insulating mechanism. Two groups of heat transfer tubes are connected to the bottom of the forging furnace to collect the heat in the forging furnace. The heat is then collected and transferred into the heat storage tube by a heat storage pump. The top of the heat storage tube is connected to the bottom of the heat dissipation tube. An activated carbon filter and a control shaft are arranged inside the heat dissipation tube. The activated carbon filter can effectively filter the dust particles in the forging furnace. The angle of the heat insulation board is controlled by rotating the knob at one end of the control shaft so that the heat in the heat storage tube can be discharged from the heat dissipation tube, thereby keeping the steel billet material on the discharge rack warm, preventing the steel billet from suddenly receiving temperature changes and causing cracking of the internal structure, thereby improving the product quality and output stability.

[0015] 2. The heat-insulating forging device for processing the steel billet is provided with a protective mechanism, and a placing net is provided on the top of the discharge rack. When the steel billet is above the placing net, the steel billet will press the placing net down, and the bottom of the placing net is supported by an elastic telescopic rod. After the placing net is pressed down, it will form a concave state with the inner wall of the discharge rack, which helps to prevent the steel billet from sliding and the circulation of the heat-insulating airflow. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the heat preservation mechanism of the utility model;

[0018] Figure 3 This is a schematic diagram of the protective mechanism structure of the utility model.

[0019] In the figure: 1. forging furnace; 2. furnace door; 3. discharge rack; 4. heat preservation mechanism; 5. protection mechanism; 401. heat transfer pipe; 402. heat storage pump; 403. heat storage pipe; 404. heat dissipation pipe; 405. activated carbon filter; 406. control shaft; 407. knob; 408. heat insulation board; 409. spoiler; 501. placement net; 502. elastic telescopic rod. DETAILED DESCRIPTION

[0020] like Figure 1-Figure 3 As shown, the utility model provides a technical solution: an insulation forging device for steel billet processing, comprising a forging furnace 1, the outer wall of the forging furnace 1 is fixedly connected to the inner wall of a furnace door 2, the outer wall of the furnace door 2 is fixedly connected to the inner wall of a discharge rack 3, the forging furnace 1 is provided with an insulation mechanism 4 for heat preservation treatment of the steel billet, and the insulation mechanism 4 is provided with a protective mechanism 5.

[0021] The above-mentioned heat preservation mechanism 4 includes: a heat transfer tube 401, a heat storage pump 402, a heat storage tube 403, a heat dissipation tube 404, an activated carbon filter 405, a control shaft 406, a knob 407, a heat insulation plate 408, and a spoiler 409. The top of the heat transfer tube 401 is fixedly connected to the inner wall of the forging furnace 1, and the bottom of the heat transfer tube 401 is fixedly connected to one end of the heat storage pump 402. The heat storage pump 402 is used to transfer heat. The end of the heat storage pump 402 away from the heat transfer tube 401 is fixedly connected to one end of the heat storage tube 403. The side wall of the heat storage tube 403 is fixedly connected to the inner wall of the discharge rack 3. The heat storage tube 403 is used to store heat. The end of the heat storage tube 403 away from the heat storage pump 402 is fixedly connected to the heat dissipation tube 40 4 is fixedly connected to the bottom, the inner wall of the heat dissipation pipe 404 is fixedly connected to the side wall of the activated carbon filter 405; the activated carbon filter 405 can effectively filter the dust particles in the forging furnace 1, the control shaft 406, the side wall of the control shaft 406 is rotatably connected to the inner wall of the heat dissipation pipe 404, one end of the control shaft 406 is fixedly connected to the side wall of the knob 407, the knob 407 is used to control the heat insulation board 408, the side wall of the end of the control shaft 406 away from the knob 407 is fixedly connected to the inner wall of the heat insulation board 408, the heat insulation board 408 is used to control heat transfer, the side wall of the heat insulation board 408 is fitted with the inner wall of the heat dissipation pipe 404, and the inner wall of the heat dissipation pipe 404 is fixedly connected to the side wall of the spoiler 409. The side wall of the discharging rack 3 is fitted with the inner wall of the placement net 501, the bottom of the placement net 501 is fixedly connected to the top of the elastic telescopic rod 502, and the bottom of the elastic telescopic rod 502 is fixedly connected to the inner wall of the discharging rack 3. After the placement net 501 is pressed down, it will form a concave state with the inner wall of the discharge rack 3, which helps to prevent the billet from sliding and the circulation of the heat preservation airflow. Two groups of heat preservation mechanisms 4 are provided, and the two groups of heat preservation mechanisms 4 are symmetrically arranged at the bottom of the forging furnace 1 with the forging furnace 1 as the center line. The placement net 501 is set at the top center position of the discharge rack 3. The inner wall of the furnace door 2 is provided with a lifting door, and the lifting door is arranged at the center line position of the furnace door 2. The side wall of the furnace door 2 is provided with a fixer, and the inner wall of the fixer is fixedly connected to the side wall of the forging furnace 1. The furnace door 2 is arranged between the forging furnace 1 and the discharge rack 3.

[0022] Working principle: Two groups of heat transfer tubes 401 are connected to the bottom of the forging furnace 1 to collect heat in the forging furnace 1, and then the heat storage pump 402 collects the heat and transfers it into the heat storage tube 403. The top of the heat storage tube 403 is connected to the bottom of the heat dissipation tube 404. An activated carbon filter 405 and a control shaft 406 are arranged inside the heat dissipation tube 404. The activated carbon filter 405 can effectively filter the dust particles in the forging furnace 1. By rotating the knob 407 at one end of the control shaft 406 to control the angle of the insulation board 408, the heat in the heat storage tube 403 can be discharged from the heat dissipation tube 404, thereby keeping the billet material on the discharge rack 3 warm, preventing the billet from suddenly receiving temperature changes and causing cracks in the internal structure, thereby improving product quality and output stability.

[0023] A placing net 501 is provided on the top of the discharging rack 3. When the steel billet is above the placing net 501, the steel billet will press the placing net 501 downward. The bottom of the placing net 501 is supported by an elastic telescopic rod 502. After the placing net 501 is pressed downward, it will form a concave state with the inner wall of the discharging rack 3, which helps to prevent the steel billet from sliding and the circulation of the heat-insulating airflow.

[0024] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A heat-insulating forging device for processing a steel billet, comprising a forging furnace (1), characterized in that: The outer wall of the forging furnace (1) is fixedly connected to the inner wall of the furnace door (2), and the outer wall of the furnace door (2) is fixedly connected to the inner wall of the discharge rack (3). The forging furnace (1) is provided with a heat preservation mechanism (4) for heat preservation of the steel billet, and a protection mechanism (5) is provided on the heat preservation mechanism (4). The heat preservation mechanism (4) comprises: A heat transfer tube (401), wherein the top of the heat transfer tube (401) is fixedly connected to the inner wall of the forging furnace (1), the bottom of the heat transfer tube (401) is fixedly connected to one end of a heat storage pump (402), one end of the heat storage pump (402) away from the heat transfer tube (401) is fixedly connected to one end of a heat storage tube (403), the side wall of the heat storage tube (403) is fixedly connected to the inner wall of a discharge rack (3), the end of the heat storage tube (403) away from the heat storage pump (402) is fixedly connected to the bottom of a heat dissipation tube (404), and the inner wall of the heat dissipation tube (404) is fixedly connected to the side wall of an activated carbon filter (405); A control shaft (406), the side wall of the control shaft (406) being rotatably connected to the inner wall of the heat dissipation tube (404), one end of the control shaft (406) being fixedly connected to the side wall of the knob (407), the side wall of the control shaft (406) being away from the knob (407) being fixedly connected to the inner wall of the heat insulation plate (408), the side wall of the heat insulation plate (408) being in contact with the inner wall of the heat dissipation tube (404), and the inner wall of the heat dissipation tube (404) being fixedly connected to the side wall of the spoiler (409).

2. A heat-insulating forging device for steel billet processing according to claim 1, characterized in that: The side wall of the discharging rack (3) is fitted with the inner wall of the placement net (501), the bottom of the placement net (501) is fixedly connected to the top of the elastic telescopic rod (502), and the bottom of the elastic telescopic rod (502) is fixedly connected to the inner wall of the discharging rack (3).

3. The heat-insulating forging device for steel billet processing according to claim 1, characterized in that: The heat preservation mechanism (4) is provided in two groups, and the two groups of heat preservation mechanisms (4) are symmetrically arranged at the bottom of the forging furnace (1) with the forging furnace (1) as the center line.

4. A heat-insulating forging device for steel billet processing according to claim 2, characterized in that: The placement net (501) is arranged at the top center position of the discharge rack (3).

5. The heat-insulating forging device for steel billet processing according to claim 1, characterized in that: The inner wall of the furnace door (2) is provided with a lifting door, the lifting door is arranged at the center line position of the furnace door (2), and the side wall of the furnace door (2) is provided with a fixer, the inner wall of the fixer is fixedly connected to the side wall of the forging furnace (1).

6. The heat-insulating forging device for steel billet processing according to claim 1, characterized in that: The furnace door (2) is arranged between the forging furnace (1) and the discharge rack (3).