Bidirectional control molten iron pouring device
By designing a two-way controlled molten iron pouring device, the combination of rotating rod, control plate, adjustment component and anti-detachment component is used to solve the problem of manual molten iron lifting and scalding, and the efficient molten iron pouring and adapting to different heights of sand types is achieved.
Patent Information
- Application Number
- CN202420825958.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-21
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-21
AI Technical Summary
During the pouring of molten iron, it is difficult to manually lift the molten iron and is prone to instability, resulting in scalding of personnel. The existing pouring devices cannot meet the requirements of different heights of sand types.
A two-way controlled iron pouring device is designed, including a casting bag, a support frame and an anti-detachment component. Through the combination of a rotating rod, a control plate, a adjustment component and an anti-detachment component, the stable fixation and rotation control of the casting bag is achieved, which reduces the labor intensity of manpower and adapts to sand types of different heights.
It effectively improves the pouring efficiency of molten iron, avoids the scalding caused by manual lifting, and meets the use needs of different heights of sand, saving the cost of replacing the pouring device.
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Figure CN222626175U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of molten iron pouring devices, in particular to a two-way controlled molten iron pouring device. Background Art
[0002] At present, in the process of pouring molten iron, because the casting sand mold is located on the ground, a box-off molding is adopted, and sand is surrounded on all sides to prevent the box from swelling and causing the molten iron to slip out. Therefore, it is necessary to manually pour molten iron into the casting sand mold gate to complete the pouring. However, the existing manual lifting method is used when pouring molten iron, but the weight of a bag of molten iron is between 150-180kg. It is very difficult to lift manually, and the height control of both sides will be unstable during manual lifting, which can easily cause scalding to personnel. In addition, the existing pouring device cannot meet the use requirements of molten iron injection in sand molds of different heights. Therefore, it is urgently needed to design a two-way control molten iron pouring device to solve the above problems. Utility Model Content
[0003] The utility model aims to provide a two-way controlled molten iron pouring device, which solves the above-mentioned problem that manual lifting is laborious and personnel are easily scalded.
[0004] In order to solve the above technical problems, the utility model provides a two-way controlled molten iron pouring device, comprising a ladle, a support frame and two sets of anti-slip components, wherein a first rotating rod and a second rotating rod are respectively fixed on both sides of the ladle, and the two sets of anti-slip components are symmetrically arranged on both sides of the end of the support frame.
[0005] Each of the anti-slip components comprises a first hook, two fixing seats and a T-pin, wherein the first hook is fixedly arranged at the end of the support frame, the end of the first rotating rod or the second rotating rod passes through the first hook and is connected to a control disk, the two fixing seats are arranged at intervals on the side wall of the support frame, the T-pin is passed through the two fixing seats, and the end of the T-pin is buckled with the first hook,
[0006] A plurality of counterweight blocks are arranged on the inner frame of the support frame away from the ladle.
[0007] Furthermore, the side wall of the ladle is provided with a limit frame and a limit column in sequence from top to bottom, the limit frame is provided with a first limit hole and a second limit hole, and the limit column is provided with a third limit hole.
[0008] Furthermore, an adjustment component is installed on the support frame, and the adjustment component includes two bearing seats, an adjustment rod and a limit plate. The two bearing seats are respectively installed on the support frame, and the adjustment rod includes an axis rod and a support rod. The axis rod is passed through the two bearing seats, and both ends of the axis rod extend out of the two bearing seats. The support rod is vertically arranged on the outer wall of the axis rod. The limit plate is fixed on the support frame and is located on one side of the two bearing seats. The limit plate is used to limit the support rod.
[0009] Furthermore, two support arms are provided at the end of the support frame, and each of the first hooks is correspondingly arranged at the end of each of the support arms.
[0010] Furthermore, a second hook and a third hook are respectively provided on the upper top surface and the lower bottom surface of the two support arms.
[0011] Furthermore, a baffle is provided on the support frame, and the baffle is located outside the plurality of counterweight blocks.
[0012] Furthermore, armrests are provided on both sides of the support frame, and a plurality of universal wheels are provided at the bottom thereof.
[0013] Beneficial effects of the utility model: the molten iron pouring device of the utility model effectively improves the pouring efficiency of molten iron, and also effectively avoids the problem of personnel scalding caused by the existing manual lifting;
[0014] When the shaft of the adjusting rod cooperates with the first limit hole of the ladle, the support rod and the limit plate cooperate to limit, so that the position of the ladle can be locked during the process of adding molten iron to the ladle to ensure that the ladle will not move or flip; during the ladle pouring process, the limit between the support rod and the limit plate is unlocked, and the rotation angle of the ladle is controlled by cooperating with the control panel, which effectively reduces the labor intensity and safety of manually lifting the ladle;
[0015] The T-pin of the movable anti-slip assembly is hooked with the first hook to limit the first rotating rod and the second rotating rod, thereby effectively preventing the first rotating rod and the second rotating rod from being separated from the first hook during the rotation process, thereby causing molten iron to spill and cause personal injury;
[0016] A second hook and a third hook are respectively provided on the upper top surface and the lower bottom surface of the two supporting arms. The two second hooks and the two third hooks can be used to hold the first rotating rod and the second rotating rod. In addition, the first limiting hole, the second limiting hole and the third limiting hole on the limiting frame and the limiting column on the side wall of the shaft rod and the limiting column are limited at three different heights to meet the requirement that the ladle is limited with the end of the shaft rod at three different heights, thereby meeting the use requirements of sand molds at different heights on the ground, and at the same time can keep the ladle motionless. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 This is the overall structure diagram of a two-way control molten iron pouring device of the utility model;
[0019] Figure 2 It is the overall structural diagram of another direction of a bidirectional control molten iron pouring device of the utility model;
[0020] Figure 3 This is a disconnection diagram of a two-way control molten iron pouring device of the utility model;
[0021] In the figure: 1- ladle, 2- support frame, 3- adjustment component, 4- anti-slip component, 5- first rotating rod, 6- second rotating rod, 7- control plate, 10- counterweight, 11- limit frame, 12- limit column, 13- first limit hole, 14- second limit hole, 15- third limit hole, 16- universal wheel, 21- support arm, 22- baffle, 23- handrail, 31- bearing seat, 32- adjustment rod, 33- limit plate, 41- first hook, 42- fixed seat, 43- T-pin, 211- second hook, 212- third hook, 321- shaft rod, 322- support rod. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings of the utility model specification to clearly and completely describe the technical solutions in the utility model embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] In a specific embodiment of the present invention, Figure 1-3As shown, a bidirectional control molten iron pouring device is specifically disclosed, including a ladle 1, a support frame 2 and two groups of anti-slip components 4, two support arms 21 are provided at the end of the support frame 2, handrails 23 are provided on both sides of the support frame 2, and a plurality of universal wheels 16 are provided at the bottom thereof, each universal wheel 16 is provided with a brake to prevent the universal wheel 16 from rolling when the ladle 1 receives molten iron and causing the molten iron to flow to the ground and cause burns to personnel; and each universal wheel 16 is provided with a fine-tuning component, which can be used to fine-tune the moving speed and angle of the universal wheel 16, so that it can move slightly forward when adjusting the device filled with molten iron, and prevent the risk of splashing and injuring people caused by the ladle 1 being unable to accurately align with the pouring gate, the ladle 1 and the support arm 21 are located on the same side, and a first rotating rod 5 and a second rotating rod 6 are fixed on both sides of the ladle 1, and the two groups of anti-slip components 4 are symmetrically arranged on both sides of the end of the support frame 2,
[0024] Each anti-slip assembly 4 includes a first hook 41, two fixing seats 42 and a T-pin 43. The first hook 41 is correspondingly arranged at the end of each support arm 21. The end of the first rotating rod 5 or the second rotating rod 6 passes through the first hook 41 and is connected to the control disk 7. The first rotating rod 5 or the second rotating rod 6 is held in the first hook 41 at the end of the support arms 21 on both sides. One side or both sides of the control disk 7 rotate simultaneously to drive the first rotating rod 5 or the second rotating rod 6 to rotate in the first hook 41. The two fixing seats 42 are arranged on the side wall of the support frame 2 at intervals. The T-pin 43 is penetrated in the two fixing seats 42, and its end is buckled with the first hook 41, which effectively prevents the first rotating rod 5 and the second rotating rod 6 from detaching from the first hook 41 during the rotation process, causing molten iron to pour and cause personal injury.
[0025] A plurality of counterweights 10 are arranged on the inner frame of the support frame 2 away from the ladle 1. A baffle 22 is arranged on the support frame 2. The baffle 22 is located on the outside of the plurality of counterweights 10. The counterweights 10 may also be solid iron blocks or pressed irons. The torque between the counterweights 10 and the ladle 1 is lengthened, which can effectively play a balancing role.
[0026] The first rotating rod 5 and the second rotating rod 6 are respectively sleeved with a limiting piece, and the limiting piece is provided with a fourth limiting hole. One side of the limiting piece is respectively fixed to the inner side wall of the end of the two supporting arms 21. The side wall of the ladle 1 is provided with a limiting frame 11 and a limiting column 12 from top to bottom. The limiting frame 11 is provided with a first limiting hole 13 and a second limiting hole 14. The above design can lock the position of the ladle 1 during the process of adding molten iron to the ladle, and will not cause the ladle 1 to shake and tip over.
[0027] An adjustment component 3 is installed on the support frame 2, and the adjustment component 3 includes two bearing seats 31, an adjustment rod 32 and a limit plate 33. The two bearing seats 31 are respectively installed on the support frame 2, and the adjustment rod 32 includes a shaft rod 321 and a support rod 322. The shaft rod 321 is penetrated by the two bearing seats 31, and both ends thereof extend out of the two bearing seats 31. The support rod 322 is vertically arranged on the outer wall of the shaft rod 321. The limit plate 33 is fixed on the support frame 2 and is located on one side of the two bearing seats 31. The limit plate 33 is used to limit the support rod 322.
[0028] A second hook 211 and a third hook 212 are respectively provided on the upper top surface and the lower bottom surface of the two support arms 21. The two second hooks 211 and the two third hooks 212 can be used to hold the first rotating rod 5 and the second rotating rod 6, and a third limiting hole 15 is provided on the limiting column 12 on the side wall of the ladle 1, and a first limiting hole 13 and a second limiting hole 14 are provided on the limiting frame 11. The above design can adjust the upper and lower heights of the ladle 1. At the same time, the first limiting hole 13, the second limiting hole 14 and the third limiting hole 15 simultaneously satisfy that the ladle 1 forms a limit with the end of the shaft rod 321 at three different heights, so as to meet the use requirements of sand molds of different heights, and at the same time, the ladle 1 can also be kept stationary.
[0029] The workflow of this utility model:
[0030] The first rotating rod 5 and the second rotating rod 6 fixed on both sides of the ladle 1 are placed in the first hook 41, and the T-pin 43 is manually moved toward the pouring port direction of the ladle 1 to lock it with the first hook 41, and a counterweight 10 is placed in the support frame 2 away from the ladle 1. When molten iron needs to be added to the ladle 1, the device is pushed to the electric furnace, and the ladle 1 is placed under the molten iron outlet of the electric furnace. The brakes of each universal wheel 16 are tightened, and the support rod 322 of the adjusting rod 32 is grasped and lifted upward, and the shaft rod 321 is dragged to move toward the ladle 1. At the same time, the ladle 1 is adjusted to a vertical position, and one end of the shaft rod 321 is dragged and inserted into the first limiting hole 13 of the limiting frame 11 on the side wall of the ladle 1. At the same time, the support rod 322 is located at the limiting plate 33, and the support rod 322 is pressed down to form a limit with the limiting plate 33, which effectively prevents the shaft rod 321 from moving to the side away from the ladle 1.
[0031] When pouring is required at the pouring gate of the sand mold, the brake on the universal wheel 16 is released, and two people push the handrail 23 from both sides with both hands to move the device to each pouring gate of the sand mold. When arriving at the destination, one hand fixes the control panel 7 to keep the ladle 1 still, and the other hand pulls the support rod 322 to move away from the ladle 1, and then the two people hold the control panel 7 at the same time and adjust the downward inclination angle of the ladle 1, and at the same time use the fine-tuning component on the universal wheel 16 to mobilize the device to slowly move toward the pouring gate, so that the iron outlet of the ladle 1 can be accurately aligned with the pouring gate, and then pour molten iron into the pouring gate. The molten iron pouring device of the utility model effectively improves the pouring efficiency of molten iron, and also effectively avoids the problem of scalding caused by the existing manual lifting.
[0032] When it is necessary to meet the use requirements of sand molds at different heights on the ground, the first rotating rod 5 and the second rotating rod 6 fixed on both sides of the ladle 1 are placed in the second hook 211 and the third hook 212, and the support rod 322 is dragged to insert the shaft rod 321 into the first limiting hole 13 or the third limiting hole 15, and at the same time, the support rod 322 is limited to the limiting plate 33 to meet the use requirements of sand molds at different heights, thereby saving the cost of replacing the pouring device.
[0033] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the claims of the present invention are still within the scope covered by the present invention.
Claims
1. A two-way controlled molten iron pouring device, characterized in that: The invention comprises a ladle (1), a support frame (2) and two groups of anti-slipping components (4), wherein a first rotating rod (5) and a second rotating rod (6) are respectively fixed on both sides of the ladle (1), and the two groups of anti-slipping components (4) are respectively symmetrically arranged on both sides of the end of the support frame (2). Each of the anti-slip components (4) comprises a first hook (41), two fixing seats (42) and a T-shaped pin (43); the first hook (41) is fixedly arranged at the end of the support frame (2); the end of the first rotating rod (5) or the second rotating rod (6) passes through the first hook (41) and is connected to a control panel (7); the two fixing seats (42) are arranged at intervals on the side wall of the support frame (2); the T-shaped pin (43) is inserted into the two fixing seats (42), and the end of the T-shaped pin (43) is buckled with the first hook (41); A plurality of counterweight blocks (10) are provided on the inner frame of the support frame (2) at a side away from the casting ladle (1).
2. A bidirectional controlled molten iron pouring device according to claim 1, characterized in that: The side wall of the ladle (1) is provided with a limiting frame (11) and a limiting column (12) in sequence from top to bottom; the limiting frame (11) is provided with a first limiting hole (13) and a second limiting hole (14); and the limiting column (12) is provided with a third limiting hole (15).
3. A bidirectional controlled molten iron pouring device according to claim 1, characterized in that: An adjustment component (3) is installed on the support frame (2), and the adjustment component (3) comprises two bearing seats (31), an adjustment rod (32) and a limit plate (33). The two bearing seats (31) are respectively installed on the support frame (2). The adjustment rod (32) comprises a shaft rod (321) and a support rod (322). The shaft rod (321) is inserted into the two bearing seats (31), and both ends of the shaft rod (321) extend out of the two bearing seats (31). The support rod (322) is vertically arranged on the outer wall of the shaft rod (321). The limit plate (33) is fixed on the support frame (2) and is located on one side of the two bearing seats (31). The limit plate (33) is used to limit the support rod (322).
4. A bidirectional controlled molten iron pouring device according to claim 1, characterized in that: Two support arms (21) are provided at the end of the support frame (2), and each of the first curved hooks (41) is correspondingly arranged at the end of each of the support arms (21).
5. A bidirectional controlled molten iron pouring device according to claim 4, characterized in that: A second curved hook (211) and a third curved hook (212) are respectively provided on the upper top surface and the lower bottom surface of the two support arms (21).
6. A bidirectional controlled molten iron pouring device according to claim 1, characterized in that: The support frame (2) is provided with a baffle (22), and the baffle (22) is located outside the plurality of counterweight blocks (10).
7. A bidirectional controlled molten iron pouring device according to claim 1, characterized in that: The support frame (2) is provided with handrails (23) on both sides, and a plurality of universal wheels (16) are provided at the bottom.