Section steel sample fixing clamp device
By designing the steel sample fixing fixture device, the fixed-scale measurement is achieved using the fixed-scale jack slot and the fixed-scale plate, and the steel is fixed by the compacting parts, the high time consumption and dimensional error caused by manual measurement are solved, and the reliability of the impact test results is improved.
Patent Information
- Application Number
- CN202420825959.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-21
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-21
AI Technical Summary
In the inspection of impact performance of steel profiles, manual measurement of the length of the sample results leads to high time consumption and dimensional errors, which affects the reliability of the test results.
A steel sample fixing fixture device is designed, including a fixing table, a mobile table, an L-shaped bracket and a pressing member. The fixed-scale measurement is achieved through the fixed-scale clamp slot and the fixed-scale plate, and the steel is fixed through the pressing member to ensure the accuracy of the sawing size.
The sawing time of steel specimens is shortened, manual measurement errors are reduced, the accuracy of sawing size is ensured, and the reliability of impact test results is improved.
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Figure CN222626357U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steel material processing, and in particular relates to a steel sample fixing fixture device. Background Art
[0002] With the advancement of steel industry technology, new types of steel and special-purpose steels are emerging in an endless stream. They not only have to meet various engineering design requirements, but their inherent mechanical properties, especially impact toughness, have also become important indicators for measuring product quality and safety and reliability. In the practice of impact performance inspection of steel, in order to ensure the accuracy of data and the efficiency of the inspection process, higher requirements are placed on impact specimens. The size control of the blank specimens used in the impact performance inspection test is particularly critical, and the length of the specimen is usually required to be controlled within the range of ±0.5mm. If the length of the blank specimen exceeds the tolerance limit, it will directly lead to the final size of the impact specimen being unqualified, which will in turn affect the reliability and reproducibility of the entire test results. As a result, the impact characteristics of the steel material itself cannot be truly reflected.
[0003] Therefore, in the process of implementing the impact performance test for new or special types of steel, in order to ensure the validity and accuracy of the test data, the relevant technicians faced many challenges when preparing the steel specimens required for the impact test. One of the key links is the sawing of the specimen, which depends on the operation of the metal band saw. Because the original fixture of the metal band saw does not have a measuring device, this means that when processing the blank specimen required for each impact test, the operator has to repeatedly measure the preset length of the specimen manually.
[0004] This manual measurement method not only consumes a lot of valuable working time, but also, especially in a mass production environment, each individual manual measurement will accumulate into a significant time cost in the overall process. On the other hand, manual measurement inevitably introduces potential dimensional errors, which may be caused by human factors such as visual judgment or differences in operating techniques, which may cause the processed specimen size to deviate from the standard requirements, directly affecting the reliability of subsequent impact test results. Summary of the invention
[0005] The utility model aims to solve the defects of the prior art and provides a steel sample fixing fixture device. As a sizing fixture, the steel sample cutting time can be shortened and the cutting size can be ensured to meet the requirements of the full inspection sample.
[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme, including a steel section fixing fixture device body, the steel section fixing fixture device body includes a horizontal fixed table, one end of the fixed table is fixedly connected to an L-shaped bracket, and the other end of the fixed table is provided with a movable table that can extend and move relative to the fixed table, and the top surface of the movable table is at the same height as the top surface of the fixed table, and the two together form a steel section placement table.
[0007] The top surface of the fixed platform is provided with a plurality of fixed-length slots for inserting fixed-length plates; when the steel is placed on the steel placing platform, the steel is kept horizontal, and one end of the steel abuts against the positioning ruler in the positioning slot.
[0008] A rectangular boss 1 is provided at the bottom of the movable platform, and a rectangular boss 2 is provided at the bottom of the fixed platform; when in use, the rectangular boss 1 and the rectangular boss 2 are used as tensioning and fixing parts and are clamped between the two beams of the sawing machine; a clamping part is provided at the top of the L-shaped bracket for clamping the steel on the steel placement platform.
[0009] Furthermore, the clamping member includes a pressing head; the top of the L-shaped bracket is connected to a pressing head through a threaded rod B, the top of the threaded rod B passes through the L-shaped bracket and is threadedly connected to the L-shaped bracket, the bottom end of the threaded rod B is connected to the pressing head, and the pressing head is located above the fixed platform.
[0010] Furthermore, the threaded rod B is provided with a wrench rod B which is convenient for gripping.
[0011] Furthermore, the bottom end of the threaded rod B is movably connected to the pressure head through a T-shaped rotating connector, and the pressure head is divided into two parts, and the upper part is welded to the lower part; wherein, the upper part is provided with a T-shaped chamber for accommodating the T-shaped rotating connector, and the T-shaped chamber passes through the upper part; the top of the T-shaped rotating connector is fixedly connected to the threaded rod B, and a part of the T-shaped rotating connector is located in the T-shaped chamber, and can rotate freely in the T-shaped chamber.
[0012] Furthermore, the lower portion is provided with a V-shaped groove.
[0013] Furthermore, the movable platform and the fixed platform are connected by a threaded rod A. After the threaded rod A passes through the movable platform, the protruding end extends into the fixed platform and can rotate freely relative to the fixed platform; and the movable platform serves as a screw nut slider and forms a screw nut transmission mechanism with the threaded rod A.
[0014] Furthermore, a T-shaped rotating connector 2 is arranged at one end of the threaded rod A extending into the fixed platform, and a space capable of accommodating the T-shaped rotating connector 2 is opened on the fixed platform, and the space runs through the thickness direction of the fixed platform; the space can satisfy the requirement that the T-shaped rotating connector 2 can rotate freely in the space when the threaded rod A rotates.
[0015] Furthermore, a guide rod extending outward is respectively provided on both ends of the fixed platform and the threaded rod A, and the movable platform is slidably connected to the two guide rods; when the movable platform moves forward and backward along the threaded rod, the movable platform slides forward and backward along the guide rod.
[0016] Furthermore, the threaded rod A is provided with a wrench rod A at one end away from the fixed platform to prevent the movable platform from falling out.
[0017] Compared with the prior art, the utility model has beneficial effects.
[0018] The utility model adopts a fixed-length measurement fixture device and a fixed-length plate fixing method to realize fixed-length measurement, which has the characteristics of simplicity and accuracy and reduces manual measurement errors; at the same time, a clamping mechanism is designed to realize effective clamping of plate materials and steel bar materials.
[0019] The fixing clamp device of the utility model is exquisitely designed and practical, easy to use and maintain, and has low manufacturing cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods. The protection scope of the utility model is not limited to the following descriptions.
[0021] Figure 1 It is a three-dimensional view of a steel specimen fixing fixture when installed on a sawing machine.
[0022] Figure 2 It is a top view of a steel specimen fixing fixture device when it is installed on a sawing machine.
[0023] Figure 3 yes Figure 2 AA section view.
[0024] Figure 4 It is a three-dimensional view of the steel specimen fixing fixture when it is in use (that is, the steel specimen is placed on the sawing machine).
[0025] Figure 5 It is a three-dimensional view of a fixture for fixing steel specimens.
[0026] Figure 6 It is a side view of a fixture for fixing a steel specimen.
[0027] Figure 7 It is a three-dimensional view of the indenter of a steel specimen fixing fixture.
[0028] In the figure, 1 is a sawing machine 1, 2 is a steel section, and 3 is a body 3 of a steel section fixing fixture device;
[0029] 101 is a sawing machine body, 102 is a crossbeam, and 103 is a saw blade;
[0030] 301 is a moving table, 302 is a spanner rod A, 303 is a threaded rod A, 304 is a threaded sleeve, 305 is a guide rod, 306 is a boss 1, 307 is a boss 2, 308 is a fixed table, 309 is a fixed-size slot, 310 is a fixed-size plate, 311 is an L-shaped bracket, 312 is a spanner rod B, 313 is a threaded rod B, 314 is a pressure head, 315 is a V-shaped groove, 316 is a plane, 317 is a T-shaped rotating connector 1, and 318 is a T-shaped rotating connector 2. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical scheme and beneficial effects of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all of the embodiments.
[0032] like Figure 1-7 As shown, the specific embodiment includes a steel fixing fixture device body 3, the steel fixing fixture device body 3 includes a horizontal fixed platform 308, one end of the fixed platform 308 is fixedly connected to an L-shaped bracket 311, and the other end of the fixed platform 308 is provided with a movable platform 301 that can extend and move relative to the fixed platform 308, and the top surface of the movable platform 301 is at the same height as the top surface of the fixed platform 308, and the two together form a steel placement platform; the top surface of the fixed platform 308 is provided with a plurality of fixed-length card slots 309 for inserting and placing fixed-length plates 310; when the steel is placed on the steel placement platform, the steel is kept horizontal, and one end of the steel is abutted against the positioning ruler in the positioning card slot; the bottom of the movable platform 301 is provided with a rectangular Boss one 306 and rectangular boss two 307 are provided at the bottom of the fixed platform 308; when in use, rectangular boss one 306 and rectangular boss two 307 are used as tensioning and fixing parts, and are clamped between the two beams 102 of the sawing machine 1; that is, when in use, as the distance between the movable platform 301 and the fixed platform 308 changes, and then the distance between boss one 306 and boss two 307 changes, they are clamped between the two beams 102 of the sawing machine 1 to form a tensioning and fixing; and the L-shaped bracket 311 is located on one side of the saw blade 103, and the L-shaped bracket 311 and the clamping piece thereon are satisfied that they do not produce mechanical interference with the original sawing machine 1; a clamping piece is provided on the top of the L-shaped bracket 311, which is used to clamp the steel on the steel placement table.
[0033] Embodiment 1, the pressing member includes a pressing head 314; the top of the L-shaped bracket 311 is connected to a pressing head 314 through a threaded rod B 313, the top of the threaded rod B 313 passes through the L-shaped bracket 311 and is threadedly connected to the L-shaped bracket 311, the bottom of the threaded rod B 313 is connected to the pressing head 314, and the pressing head 314 is located above the fixed platform 308. A wrench rod B312 for easy grip is provided on the threaded rod B 313. When in use, the threaded rod B 313 is rotated, and it penetrates into the bottom of the L-shaped bracket 311, and the distance between it and the fixed platform 308 is shortened. When the steel is placed on the mobile platform 301 and the fixed platform 308, the pressing head 314 presses on the steel, thereby achieving the purpose of fixing the steel.
[0034] Embodiment 2: The bottom end of the threaded rod B 313 is movably connected to the pressure head 314 through a T-shaped rotating connector 317. The pressure head 314 is divided into two parts, the upper part and the lower part, and the upper part is welded and connected; wherein, the upper part is provided with a T-shaped chamber for accommodating the T-shaped rotating connector 1, and the T-shaped chamber runs through the upper part; the top of the T-shaped rotating connector 1 is fixedly connected to the threaded rod B 313, and a part of the T-shaped rotating connector is located in the T-shaped chamber and can rotate freely in the T-shaped chamber. Moreover, a V-shaped groove 315 is provided in the lower part. When it is subsequently pressed, the steel is located in the V-shaped groove 315, achieving a better fixing and pressing effect. Among them, the pressure head 314 is divided into an upper part and a lower part, which meets the installation of the T-shaped rotating connector 1. When assembling, the T-shaped rotating connector 1 is first installed in the upper T-shaped chamber, and the end extends out of the T-shaped chamber, and then connected to the threaded rod B 313; then the upper part and the lower part are welded in a ring along the contact surface.
[0035] Embodiment 3: The movable platform 301 and the fixed platform 308 are connected by a threaded rod A 303. After the threaded rod A 303 passes through the movable platform 301, the end of the threaded rod A 303 extends into the fixed platform 308 and can rotate freely relative to the fixed platform 308; and the movable platform 301, as a nut slider, forms a screw-nut transmission mechanism with the threaded rod A 303. Specifically, a threaded sleeve 304 is provided at the end of the movable platform 301, and the movable platform 301 is provided with a through hole through which the screw rod passes, and the threaded sleeve 304 is threadedly connected with the threaded rod A 303; forming a screw-nut transmission mechanism.
[0036] A second T-shaped rotating connector 318 is arranged at one end of the threaded rod A 303 extending into the fixed platform 308. A space capable of accommodating the second T-shaped rotating connector 318 is provided on the fixed platform 308, and the space runs through the thickness direction of the fixed platform 308; the space can meet the requirement that the second T-shaped rotating connector 318 can rotate freely in the space when the threaded rod A 303 rotates. A guide rod 305 extending outward is arranged on the fixed platform 308 and at both ends of the threaded rod A 303, and the moving platform 301 is slidably connected to the two guide rods 305; when the moving platform 301 moves forward and backward along the threaded rod, the moving platform 301 slides forward and backward along the guide rods 305. The end of the threaded rod A 303 away from the fixed platform 308 is provided with a wrench rod A 302 to prevent the movable platform 301 from falling out. At the same time, the wrench rod A 302 also plays a role in facilitating gripping. When the wrench rod A 302 is rotated, the threaded rod A 303 rotates, driving the movable platform 301 to move forward and backward along the guide rod 305, so as to achieve the purpose of moving away from the fixed platform 308 or close to the fixed platform 308, so that the distance between the movable platform 301 and the fixed platform 308 is adjustable. It can better support the steel.
[0037] The utility model aims at the defects of the existing sawing machine 1 in cutting the sample of fixed size, and designs a device capable of clamping and measuring the fixed size; the utility model can solve the problem of manual high-precision fixed-size sawing.
[0038] Combined with the accompanying drawings and technical solutions, the use process of the utility model is described as follows:
[0039] 1. First, install the entire clamp device on the sawing machine 1, insert the boss 1 306 and the boss 2 307 between the two beams 102 of the sawing machine 1, and then manually rotate the wrench rod A 302 to make the movable table 301 move outward along the guide rod 305 (the movement process increases the distance between the boss 1 306 and the boss 2 307). The purpose is to open the boss 1 306 and the boss 2 307 and insert them between the two beams 102 of the sawing machine 1, so as to achieve the purpose of fixing the clamp device to the sawing machine 1.
[0040] 2. Place the profile to be sawed on the clamping device.
[0041] 3. According to the size requirements of the sawing material, the cut-to-size plate 310 is placed in the corresponding cut-to-size slot 309. Each cut-to-size slot 309 has a fixed size value (determines the length value of the cut profile).
[0042] 4. The cut-to-size plate 310 is a rectangular plate that can be separated from the fixture device.
[0043] 5. Place one end of the profile against the side of the cut-to-length plate 310 (the cut-to-length plate 310 will protrude a certain height from the cut-to-length slot 309 when placed in the corresponding cut-to-length slot 309).
[0044] 6. Then rotate the wrench rod B 312. Through the rotation of the threaded rod B 313, the pressing head 314 moves downward along with the threaded rod B 313. Rotate the wrench rod B 312 until the lower end surface of the pressing head 314 presses the upper surface of the profile, and the profile is pressed and fixed.
[0045] 7. Start the sawing machine 1, and the sawing machine 1 starts cutting the profile.
[0046] 8. After the cutting is completed, the pressure head 314 is lifted upwards, and the cut profile sample is manually taken away.
[0047] 9. The bottom of the pressing head 314 is set to a V-shaped structure to achieve the V-shaped fixing effect on the rod. Certain planes 316 are set on both sides of the V, and the planes 316 can achieve pressing of the profile whose upper surface is the plane 316.
[0048] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some or all of the technical features thereof may be replaced by equivalents. Therefore, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope defined by the claims of the present invention.
Claims
1. A steel sample fixing fixture device, comprising a steel sample fixing fixture device body, characterized in that: The main body of the steel fixing fixture device includes a horizontal fixed platform, one end of which is fixedly connected to an L-shaped bracket, and the other end of the fixed platform is provided with a movable platform that can extend and move relative to the fixed platform, and the top surface of the movable platform is at the same height as the top surface of the fixed platform, and the two together form a steel placement platform; The top surface of the fixed platform is provided with a plurality of fixed-length slots for inserting fixed-length plates; when the steel is placed on the steel placement platform, the steel is kept horizontal, and one end of the steel abuts against the positioning ruler in the positioning slot; A rectangular boss 1 is provided at the bottom of the movable platform, and a rectangular boss 2 is provided at the bottom of the fixed platform; when in use, the rectangular boss 1 and the rectangular boss 2 are used as tightening and fixing parts and are clamped between the two beams of the sawing machine; A pressing piece is arranged on the top of the L-shaped bracket for pressing the steel section on the steel section placement table.
2. A steel sample fixing fixture device according to claim 1, characterized in that: The clamping member includes a pressing head; the top of the L-shaped bracket is connected to a pressing head through a threaded rod B, the top of the threaded rod B passes through the L-shaped bracket and is threadedly connected to the L-shaped bracket, the bottom end of the threaded rod B is connected to the pressing head, and the pressing head is located above the fixed platform.
3. A steel sample fixing fixture device according to claim 2, characterized in that: The threaded rod B is provided with a wrench rod B which is convenient for gripping.
4. A steel sample fixing fixture device according to claim 2, characterized in that: The bottom end of the threaded rod B is movably connected to the pressure head through a T-shaped rotating connector. The pressure head is divided into an upper part and a lower part, and the upper part is welded to the lower part; wherein, the upper part is provided with a T-shaped chamber for accommodating the T-shaped rotating connector, and the T-shaped chamber passes through the upper part; the top of the T-shaped rotating connector is fixedly connected to the threaded rod B, and a part of the T-shaped rotating connector is located in the T-shaped chamber and can rotate freely in the T-shaped chamber; the lower part is provided with a V-shaped groove.
5. The steel sample fixing fixture device according to claim 1 is characterized in that: The movable platform is connected to the fixed platform by a threaded rod A. After the threaded rod A passes through the movable platform, one end of the threaded rod A extends into the fixed platform and can rotate freely relative to the fixed platform. The movable platform serves as a screw nut slider and forms a screw nut transmission mechanism with the threaded rod A.
6. A steel sample fixing fixture device according to claim 5, characterized in that: A T-shaped rotating connector 2 is arranged at one end of the threaded rod A extending into the fixed platform, and a space capable of accommodating the T-shaped rotating connector 2 is opened on the fixed platform, and the space runs through the thickness direction of the fixed platform; the space can satisfy that when the threaded rod A rotates, the T-shaped rotating connector 2 can rotate freely in the space.
7. A steel sample fixing fixture device according to claim 5, characterized in that: A guide rod extending outward is respectively arranged on both ends of the fixed platform and the threaded rod A, and the movable platform is slidably connected with the two guide rods; when the movable platform moves forward and backward along the threaded rod, the movable platform slides forward and backward along the guide rod.
8. The steel sample fixing fixture device according to claim 5, characterized in that: The threaded rod A is provided with a wrench rod A at one end away from the fixed platform to prevent the movable platform from falling out.