Welding mechanism for switching power supply production
By designing a welding mechanism with an electric push rod, mounting box and pressing mechanism, the problem of circuit board welding offset in switching power supply production is solved, and higher welding accuracy and convenience are achieved.
Patent Information
- Application Number
- CN202421282543.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-05
AI Technical Summary
During the switching power supply production process, the circuit board is prone to move due to irregularity during welding, resulting in welding offset and welding errors, and inconvenient operation.
A welding mechanism including an electric push rod, a mounting box and a pressing mechanism is designed. The installation box is lifted and lowered through the electric push rod, and the edge of the circuit board is pressed with a rubber block, and the distance between the rack and the rubber block is adjusted in combination with the servo motor to adapt to circuit boards of different sizes.
It effectively prevents the circuit board from being offset during soldering, improves the accuracy and convenience of soldering, and is suitable for circuit boards of different sizes.
Smart Images

Figure CN222626582U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of switch power supply production, in particular to a welding mechanism used for switch power supply production. Background Art
[0002] Switching power supply, also known as switching power supply or switching converter, is a high-frequency power conversion device and a type of power supply. Its function is to convert a voltage level into the voltage or current required by the user through different forms of architecture. It is widely used in industrial automation control, military equipment, scientific research equipment, LED lighting, computer chassis, digital products and instruments.
[0003] The switching power supply is mainly composed of a housing, a circuit board and various electrical components. During the production process of the switching power supply, many electrical components will be welded on the circuit board. However, the circuit board is usually placed on the table without being fixed. During welding, the welder adjusts the welding position of the welding head and easily drives the movement of the circuit board, which is easy to cause deviation during welding, resulting in welding errors and inconvenience in operation. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a welding mechanism for the production of switching power supplies.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a welding mechanism for the production of switching power supplies, comprising a workbench, one end of the upper surface of the workbench is fixedly connected to an L-shaped support plate, an electric push rod is fixedly installed on the upper surface of the L-shaped support plate, the output end of the electric push rod extends through and extends to the bottom of the L-shaped support plate and is fixedly connected to an installation box, and a pressing mechanism is installed inside the installation box.
[0006] Furthermore, the pressing mechanism includes T-shaped sliders respectively penetrating and slidably connected to the top and bottom of the inner wall of the installation box, the opposite sides of the two T-shaped sliders are fixedly connected with racks, the opposite sides of the two racks are commonly meshed and connected with gears, and the ends of the two racks outside the installation box are fixedly connected with extension rods, one ends of the two extension rods are fixedly connected with connecting rods, and the lower surfaces of the two connecting rods are fixedly connected with rubber pressure blocks.
[0007] Furthermore, a partition is fixedly connected to the other end of the upper surface of the workbench, a connecting seat is fixedly connected to one side of the outer surface of the partition, an elastic clip is fixedly connected to the upper surface of the connecting seat, a solder gun is clamped on the upper surface of the elastic clip, the solder gun is electrically connected to a controller, and the controller is fixedly installed on the other side of the outer surface of the partition.
[0008] Furthermore, the side walls at the top and bottom of the installation box are symmetrically provided with notches matching with the T-shaped slider and the rack.
[0009] Furthermore, a first servo motor is fixedly mounted on the front side of the installation box, and an output shaft of the first servo motor extends through the interior of the installation box and is fixedly connected to the axis of the gear.
[0010] Furthermore, a second servo motor is fixedly mounted on one end of the upper surface of the workbench, an output shaft of the second servo motor is fixedly connected to a placement plate, and the placement plate is located directly below the L-shaped support plate.
[0011] Furthermore, one end of the lower surface of the workbench is symmetrically fixedly connected to a supporting leg, and the other end of the lower surface of the workbench is fixedly connected to a cabinet.
[0012] The utility model has the following beneficial effects:
[0013] When the utility model is in use, the welding mechanism for the production of switching power supplies can drive the lifting of the mounting box by means of the electric push rod, the mounting box and the pressing mechanism, so that the extension and retraction of the output end of the electric push rod can drive the lifting of the mounting box, thereby using two rubber pressing blocks to press the edge of the circuit board of the switching power supply, which is convenient for welding personnel to operate. When the circuit board is placed for welding, it is easy to be offset, resulting in welding errors. At the same time, the operation of the first servo motor can drive the two racks to extend out of the mounting box, so that the distance between the two rubber pressing blocks can be adjusted to adapt to circuit board models of different sizes of different switching power supplies. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional diagram of the utility model;
[0015] Figure 2 This is a schematic diagram of the overall structure of the utility model;
[0016] Figure 3 This is a schematic diagram of the internal structure of the installation box of the utility model;
[0017] Figure 4 It is a schematic diagram of the connection structure of the connection seat and the elastic buckle of the utility model.
[0018] Legend:
[0019] 1. Support legs; 2. Workbench; 3. Cabinet; 4. Controller; 5. Partition; 6. Solder gun; 7. Connecting seat; 8. Elastic buckle; 9. L-shaped support plate; 10. Electric push rod; 11. Mounting box; 12. First servo motor; 13. Gear; 14. Rack; 15. Notch; 16. Extension rod; 17. Connecting rod; 18. Rubber pressure block; 19. Second servo motor; 20. Placement plate; 21. T-shaped slider. DETAILED DESCRIPTION
[0020] Figures 1 to 4 As shown, it relates to a welding mechanism for the production of switching power supplies, including a workbench 2, one end of the lower surface of the workbench 2 is symmetrically fixedly connected with a support leg 1, and the other end of the lower surface of the workbench 2 is fixedly connected with a cabinet 3, and the interior of the cabinet 3 can be used to place tools or electrical equipment required for daily switching power supply welding, and the cabinet 3 can jointly assume the support function of the workbench 2 with the two support legs 1;
[0021] At the same time, one end of the upper surface of the workbench 2 is fixedly connected to an L-shaped support plate 9, and an electric push rod 10 is fixedly installed on the upper surface of the L-shaped support plate 9. The output end of the electric push rod 10 extends through and extends to the bottom of the L-shaped support plate 9 and is fixedly connected to a mounting box 11. A pressing mechanism is installed inside the mounting box 11. The extension and retraction of the output end of the electric push rod 10 can drive the pressing mechanism to move up and down.
[0022] The pressing mechanism includes a T-shaped slider 21 which penetrates and slides through the top and bottom of the inner wall of the installation box 11, respectively. The function of the T-shaped slider 21 is that its horizontally placed top can slide on the bottom of the inner wall of the installation box 11 without falling off due to gravity, and the opposite sides of the two T-shaped sliders 21 are fixedly connected with a rack 14, and the opposite sides of the two racks 14 are meshed and connected with a gear 13, and the ends of the two racks 14 outside the installation box 11 are fixedly connected with an extension rod 16, and one end of the two extension rods 16 is fixedly connected with a connecting rod 17, and the lower surfaces of the two connecting rods 17 are fixedly connected with rubber pressure blocks 18;
[0023] Among them, a first servo motor 12 is fixedly installed on the front of the installation box 11, and the output shaft of the first servo motor 12 extends through the interior of the installation box 11 and is fixedly connected to the axis of the gear 13. The operation of the first servo motor 12 can drive the rotation of the gear 13. When the gear 13 rotates, the two racks 14 meshed and connected on the upper and lower sides thereof will move in opposite directions. If one moves to the left, the other moves to the right, so that they can extend outward from the interior of the installation box 11 at the same time, driving the two extension rods 16 and the connecting rod 17 to also move in the direction away from the installation box 11, so that the distance between the two rubber pressing blocks 18 is adjusted, so as to adapt to the circuit boards of switching power supplies of different sizes and press their edges;
[0024] At the same time, the side walls at the top and bottom of the installation box 11 are symmetrically provided with notches 15 that match the T-shaped slider 21 and the rack 14, so as to avoid obstruction when the toothed side of the rack 14 slides outwards.
[0025] A partition 5 is fixedly connected to the other end of the upper surface of the workbench 2, and a connecting seat 7 is fixedly connected to one side of the outer surface of the partition 5. An elastic buckle 8 is fixedly connected to the upper surface of the connecting seat 7. A soldering gun 6 is clamped on the upper surface of the elastic buckle 8. The soldering gun 6 is electrically connected to the controller 4, and the controller 4 is fixedly installed on the other side of the outer surface of the partition 5. The elastic buckle 8 is used to provide a hanging and clamping position for the soldering gun 6 when it is idle, which is conducive to the storage of the soldering gun 6. At the same time, when the soldering gun 6 is used, it can be pulled out from the elastic buckle 8 ( Figure 1 It is a schematic diagram. In actual use, the connection line of the soldering gun 6 is longer so that the staff can change the position at will).
[0026] A second servo motor 19 is fixedly installed on one end of the upper surface of the workbench 2, and the output shaft of the second servo motor 19 is fixedly connected to a placement plate 20, and the placement plate 20 is located directly below the L-shaped support plate 9. The upper surface of the placement plate 20 can be used to place the circuit board of the switching power supply, and the operation of the second servo motor 19 can drive the placement plate 20 to rotate, so that the staff can easily perform welding operations on different positions of the circuit board without changing the orientation relative to the workbench 2.
[0027] When using the welding mechanism for the production of switching power supplies, first place the circuit board of the switching power supply at the center of the upper surface of the placement plate 20 (wherein the rubber pressing block 18 is in the shape of a long strip, and its main structure connected to the installation box 11 is located at the rear side of the upper surface of the placement plate 20, and the placement plate 20 has only the front sides of two strip-shaped rubber pressing blocks 18 near the center and the front side, so as not to interfere with the sight of the welder during the welding operation), then start the electric push rod 10, and the extension and retraction of the output end of the electric push rod 10 can drive the lifting and lowering of the installation box 11, so that the edge of the circuit board of the switching power supply is pressed by the two rubber pressing blocks 18, which is convenient for the welder to operate. When the circuit board is placed for welding, it is easy to offset and cause welding errors. At the same time, the operation of the first servo motor 12 can drive the two racks 14 to extend out of the installation box 11, so that the distance between the two rubber pressing blocks 18 can be adjusted to adapt to different sizes of circuit board models of different switching power supplies.
[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A welding mechanism for producing a switching power supply, comprising a workbench (2), characterized in that: An L-shaped support plate (9) is fixedly connected to one end of the upper surface of the workbench (2), an electric push rod (10) is fixedly installed on the upper surface of the L-shaped support plate (9), an output end of the electric push rod (10) extends through and extends to the bottom of the L-shaped support plate (9) and is fixedly connected to a mounting box (11), and a pressing mechanism is installed inside the mounting box (11).
2. A welding mechanism for the production of switching power supplies according to claim 1, characterized in that: The pressing mechanism comprises T-shaped sliders (21) respectively penetrating and slidably connected to the top and bottom of the inner wall of the installation box (11); opposite sides of the two T-shaped sliders (21) are fixedly connected to racks (14); opposite sides of the two racks (14) are commonly meshed and connected to a gear (13); and ends of the two racks (14) outside the installation box (11) are fixedly connected to extension rods (16); one ends of the two extension rods (16) are fixedly connected to connecting rods (17); and the lower surfaces of the two connecting rods (17) are fixedly connected to rubber pressure blocks (18).
3. A welding mechanism for the production of switching power supplies according to claim 2, characterized in that: A partition (5) is fixedly connected to the other end of the upper surface of the workbench (2); a connecting seat (7) is fixedly connected to one side of the outer surface of the partition (5); an elastic clip (8) is fixedly connected to the upper surface of the connecting seat (7); a solder gun (6) is clipped to the upper surface of the elastic clip (8); the solder gun (6) is electrically connected to a controller (4), and the controller (4) is fixedly mounted on the other side of the outer surface of the partition (5).
4. A welding mechanism for the production of switching power supplies according to claim 3, characterized in that: The side walls at the top and bottom of the installation box (11) are symmetrically provided with notches (15) matching with the T-shaped slider (21) and the rack (14).
5. A welding mechanism for the production of switching power supplies according to claim 4, characterized in that: A first servo motor (12) is fixedly mounted on the front of the installation box (11); an output shaft of the first servo motor (12) extends through the interior of the installation box (11) and is fixedly connected to the axis of the gear (13).
6. A welding mechanism for the production of switching power supplies according to claim 5, characterized in that: A second servo motor (19) is fixedly mounted on one end of the upper surface of the workbench (2); an output shaft of the second servo motor (19) is fixedly connected to a placement plate (20), and the placement plate (20) is located directly below the L-shaped support plate (9).
7. A welding mechanism for the production of switching power supplies according to claim 6, characterized in that: One end of the lower surface of the workbench (2) is symmetrically and fixedly connected to a support leg (1), and the other end of the lower surface of the workbench (2) is fixedly connected to a cabinet (3).