Disassembling and assembling tool for hybrid power assembly

By designing the disassembly and assembly tooling of the hybrid powertrain, the slide rails and drive components are used to achieve automatic disassembly, which solves the problem of difficult assembly and disassembly of the motor stator with high suction force, and supports live disassembly and assembly, improving the disassembly and assembly efficiency.

CN222626781UActive Publication Date: 2025-03-18JING JIN ELECTRIC TECH HEZE CO LTD
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Patent Information

Application Number
CN202420445049.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-07
Publication Date
2025-03-18
Estimated Expiration
2034-03-07

AI Technical Summary

Technical Problem

In the prior art, during the disassembly and assembly of hybrid powertrains, the suction force between the motor stator is high, which makes assembly and disassembly difficult, time-consuming and labor-intensive, and cannot be disassembled and installed with live.

Method used

A hybrid powertrain disassembly and assembly tool is designed, including a base, a fixing frame, a translation plate and a drive assembly. The motor housing is automatically disassembled through the slide rail and the drive assembly, and the motor is live disassembled and assembly through the lifting plate and the second drive assembly.

Benefits of technology

It realizes automatic disassembly of the motor rotor and the motor stator, which is simple and convenient to operate, improves the disassembly and assembly efficiency of the hybrid powertrain, and supports live disassembly and assembly of the motor.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222626781U_ABST
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Abstract

The utility model discloses a dismounting and mounting tool for a hybrid power assembly. The dismounting and mounting tool comprises a base, a fixing frame, a translation plate and a first driving assembly. The fixing frame is arranged on the front portion of the base and used for supporting and fixing an engine in the hybrid power assembly, the translation plate is arranged on the rear portion of the base and used for supporting and fixing a motor shell in the hybrid power assembly, a sliding rail is arranged on the base and extends in the axial direction of the hybrid power assembly, and a sliding block matched with the sliding rail is arranged below the translation plate. The first driving assembly is arranged between the translation plate and the base and used for driving the translation plate to slide in the direction of the sliding rail. The dismounting and mounting tool can realize automatic dismounting of the motor rotor and the motor stator, is simpler and more convenient to operate, improves the dismounting and mounting efficiency of the hybrid power assembly, and can also carry out live-line dismounting and mounting on the motor.
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Description

Technical Field

[0001] The utility model belongs to the technical field of hybrid power assembly disassembly and assembly, and particularly relates to a disassembly and assembly tool for a hybrid power assembly. Background Art

[0002] When testing a hybrid powertrain in a laboratory, the motor and engine must first be assembled, and the motor housing must be removed after the test. Due to the strong suction between the motor stator and rotor, it is not easy to assemble and disassemble. Currently, the motor housing is mostly assembled and disassembled by manual pushing and pulling, which is not only time-consuming and labor-intensive, but also difficult to assemble and disassemble, resulting in low work efficiency. Moreover, manual disassembly is not possible when the motor is powered. Utility Model Content

[0003] In view of the above problems, the utility model discloses a disassembly and assembly tool for a hybrid powertrain to overcome the above problems or at least partially solve the above problems.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] The utility model provides a disassembly and assembly tool for a hybrid powertrain assembly, comprising a base, a fixing frame, a translation plate and a first driving assembly;

[0006] The fixing frame is arranged at the front part of the base, and is used to support and fix the engine in the hybrid powertrain. The translation plate is arranged at the rear part of the base, and is used to support and fix the motor housing in the hybrid powertrain. A slide rail is provided on the base, and the slide rail extends along the axial direction of the hybrid powertrain. A slider cooperating with the slide rail is provided below the translation plate. The first driving assembly is arranged between the translation plate and the base, and is used to drive the translation plate to slide along the direction of the slide rail.

[0007] Further, the first driving assembly includes a first lead screw, a first nut and a first hand wheel;

[0008] The first lead screw is arranged along the length direction of the slide rail and is fixedly connected to the base through a first bearing. The first hand wheel is arranged at the rear end of the first lead screw. The first nut is sleeved on the first lead screw and is fixedly connected to the translation plate.

[0009] Further, it also includes a lifting plate and a second driving assembly;

[0010] The lifting plate is arranged on the translation plate to support and fix the motor housing, and the second driving assembly is arranged between the lifting plate and the translation plate to drive the lifting plate to move in a vertical direction relative to the translation plate.

[0011] Further, the second driving assembly includes a second lead screw, a second nut and a second hand wheel;

[0012] The second lead screw is arranged in the vertical direction, and the lower end of the second lead screw is connected to the translation plate through a second bearing, the second hand wheel is arranged at the upper end of the second lead screw, and the second nut is sleeved on the second lead screw and connected to the lifting plate.

[0013] Furthermore, the number of the second drive assemblies is four, and the four second drive assemblies are respectively arranged at four corners of the lifting plate.

[0014] Furthermore, it also includes a first support seat and a second support seat;

[0015] The first support seat is fixed to the front part of the lifting plate, and a first pin hole is provided on the first support seat. The first support seat is fixedly connected to the front end of the motor housing through the first pin hole and the pin; the second support seat is fixed to the rear part of the lifting plate, and a second pin hole is provided on the second support seat. The second support seat is fixedly connected to the rear end of the motor housing through the second pin hole and the pin.

[0016] Further, the number of the first pin holes is two, and the number of the second pin hole is one;

[0017] The hole on the motor housing corresponding to the second pin hole is a waist-shaped hole, and its length direction is arranged vertically along the axial direction of the hybrid power assembly.

[0018] Further, the first support seat is provided with a first fixing hole, and the first support seat is fixedly connected to the lifting plate through the first fixing hole and a bolt, and the second support seat is provided with a second fixing hole, and the second support seat is fixedly connected to the lifting plate through the second fixing hole and a bolt;

[0019] The first fixing hole and the second fixing hole are both waist-shaped holes, and the length directions of the first fixing hole and the second fixing hole are arranged perpendicular to the axial direction of the hybrid powertrain.

[0020] Furthermore, a support arm is provided on the fixing frame, and the support arm can support and fix the engine. A third fixing hole is provided on the fixing frame, and the fixing frame is fixedly connected to the support arm through the third fixing hole and bolts. The third fixing hole is a waist-shaped hole, and the length direction of the third fixing hole is arranged along the vertical direction.

[0021] Furthermore, a limiter is provided on the base on the front side of the translation plate.

[0022] The advantages and beneficial effects of the utility model are:

[0023] The disassembly and assembly tool of the utility model can realize automatic disassembly of the motor rotor and the motor stator, the operation is simpler and more convenient, the disassembly and assembly efficiency of the hybrid power assembly is improved, and the motor can also be disassembled and assembled under power through the disassembly and assembly tool. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] By reading the detailed description of the preferred embodiment below, various other advantages and benefits will become clear to those of ordinary skill in the art. The accompanying drawings are only used for the purpose of illustrating the preferred embodiment and are not considered to be limiting of the present invention. Moreover, the same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:

[0025] Figure 1 It is a front view of a disassembly and assembly tool equipped with a hybrid powertrain in one embodiment of the utility model;

[0026] Figure 2 It is a right side view of a disassembly and assembly tool equipped with a hybrid powertrain in one embodiment of the utility model;

[0027] Figure 3 It is a top view of a disassembly and assembly tool equipped with a hybrid powertrain in one embodiment of the utility model.

[0028] In the figure: 1. base; 2. fixed frame; 3. translation plate; 4. engine; 5. motor housing; 6. motor rotor; 7. slide rail; 8. slider; 9. first screw; 10. first nut; 11. first hand wheel; 12. lifting plate; 13. second screw; 14. second nut; 15. second hand wheel; 16. second bearing; 17. first support seat; 18. second support seat; 19. support arm; 20. third fixing hole; 21. limiter. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in combination with the specific embodiments of the utility model and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] In order to facilitate the understanding of the structure of the disassembly and assembly tool in the utility model, Figure 1 The left side is the front or front end of the disassembly tooling. Figure 1 The right side is the rear or back end of the disassembly and assembly tool.

[0031] The technical solutions provided by various embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.

[0032] In one embodiment of the utility model, a disassembly and assembly tool for a hybrid powertrain is disclosed, such as Figures 1 to 3 As shown, the disassembly and assembly tool includes a base 1, a fixing frame 2, a translation plate 3 and a first driving assembly.

[0033] Specifically, the fixing frame 2 is fixedly arranged at the front of the base 1, and is used to support and fix the engine 4 in the hybrid powertrain, that is, the engine 4 can be fixed on the fixing frame 2, the translation plate 3 is arranged at the rear of the base 1, and is used to support and fix the motor housing 5 in the hybrid powertrain, that is, the motor housing 5 can be fixed on the translation plate 3, the base 1 is provided with a slide rail 7, the slide rail 7 extends along the axial direction of the hybrid powertrain, and a slider 8 cooperating with the slide rail 7 is arranged below the translation plate 3, and the first driving assembly is arranged between the translation plate 3 and the base 1, and is used to drive the translation plate 3 to slide along the direction of the slide rail 7. Among them, the number of the slide rails is at least two, so that the stable support of the translation plate can be achieved.

[0034] It should be noted that in the hybrid powertrain, the crankshaft of the engine is fixedly connected to the motor rotor, and the motor stator is fixed in the motor housing. When the engine and the motor housing are assembled and separated, the motor stator and the motor rotor can be assembled and separated.

[0035] The working principle of the disassembly and assembly tool in this embodiment is:

[0036] When the engine 4 and the motor housing 5 are to be disassembled and separated, the engine 4 is first fixed on the fixing frame 2, and the motor housing 5 is fixed on the translation plate 3, and then the first driving component drives the translation plate 3 to move away from the fixing frame 2, so that the motor rotor 6 is disengaged from the motor housing 5, thereby realizing the separation of the engine 4 and the motor housing 5. When the engine 4 and the motor housing 5 are to be assembled, it is only necessary to drive the translation plate 3 to move toward the fixing frame 2 through the first driving component, so that the motor rotor 6 is inserted into the motor housing 5, thereby realizing the assembly of the engine 4 and the motor housing 5.

[0037] In summary, the disassembly and assembly tool of this embodiment can realize the automatic disassembly of the motor rotor and the motor stator, the operation is simpler and more convenient, the disassembly and assembly efficiency of the hybrid powertrain is improved, and the disassembly and assembly tool can also be used to disassemble and assemble the motor while it is powered.

[0038] In this embodiment, if Figures 1 to 3 As shown, the first driving assembly includes a first screw 9 , a first nut 10 and a first hand wheel 11 .

[0039] The first lead screw 9 is arranged along the length direction of the slide rail 7 and is fixedly connected to the base 1 through the first bearing. The first hand wheel 11 is coaxially arranged at the rear end of the first lead screw 9. The first nut 10 is sleeved on the first lead screw 9 and is fixedly connected to the translation plate 3. In this way, the first lead screw 9 is driven to rotate by shaking the first hand wheel 11, and then the translation plate 3 is driven to move along the slide rail 7, which makes the operation simpler.

[0040] Among them, the first screw 9 is a self-locking screw, and the first nut 10 is a self-locking nut. When the first hand wheel 11 is not shaken, the first nut 10 and the first screw 9 will not move relative to each other, and the translation plate 3 will not move on the slide rail 7, thereby achieving the movement and positioning of the translation plate 3.

[0041] In this embodiment, if Figures 1 to 3 As shown, the disassembly and assembly tool of the hybrid powertrain further includes a lifting plate 12 and a second drive assembly.

[0042] Specifically, the lifting plate 12 is fixedly arranged on the translation plate 3, and is used to support and fix the motor housing 5, that is, the motor housing 5 is fixed on the translation plate 3 through the lifting plate 12, and the second driving assembly is arranged between the lifting plate 12 and the translation plate 3, and is used to drive the lifting plate 12 to move in the vertical direction relative to the translation plate 3. When the engine 4 is fixed by the fixing frame 2, the height of the lifting plate 12 can be adjusted by the second driving assembly, so that the lifting plate 12 can be fixedly connected with the housing of the engine 4 of different models; in addition, through the adjustment of the second driving assembly, the motor housing 5 can be made to be at the same height as the axis center line of the motor rotor 6, thereby facilitating the disassembly and assembly of the motor rotor 6 and the motor stator.

[0043] Furthermore, if Figures 1 to 3 As shown, the second driving assembly includes a second lead screw 13 , a second nut 14 and a second hand wheel 15 .

[0044] The second lead screw 13 is arranged in the vertical direction, and the lower end of the second lead screw 13 is connected to the translation plate 3 through the second bearing 16. The second hand wheel 15 is arranged at the upper end of the second lead screw 13. The second nut 14 is sleeved on the second lead screw 13 and connected to the lifting plate 12. In this way, the second lead screw 13 can be driven to rotate by shaking the second hand wheel 15, thereby driving the lifting plate 12 to move vertically relative to the translation plate 3, and the operation is simpler.

[0045] Among them, the second screw 13 is a self-locking screw, and the second nut 14 is a self-locking nut. When the second hand wheel 15 is not shaken, the second nut 14 and the second screw 13 will not move relative to each other, and the lifting plate 12 will not move in the vertical direction, thereby enabling the lifting plate 12 to be moved and positioned.

[0046] Furthermore, there are four second drive assemblies, which are respectively disposed at four corners of the lifting plate 12 , thereby enabling stable support and movement of the lifting plate 12 .

[0047] In this embodiment, if Figures 1 to 3 As shown, the disassembly and assembly tool of the hybrid powertrain further includes a first support seat 17 and a second support seat 18 .

[0048] The first support seat 17 is fixed to the front of the lifting plate 12, and a first pin hole (not shown in the figure) is provided on the first support seat 17. The first support seat 17 is fixedly connected to the front end of the motor housing 5 through the first pin hole and the pin, thereby achieving support and fixation of the front end of the motor housing 5; the second support seat 18 is fixed to the rear of the lifting plate 12, and a second pin hole (not shown in the figure) is provided on the second support seat 18. The second support seat 18 is fixedly connected to the rear end of the motor housing 5 through the second pin hole and the pin, thereby achieving support and fixation of the rear end of the motor housing 5. Of course, in other embodiments, the first support seat and the second support seat can also be an integrated structure.

[0049] In addition, the number of the first pin holes is two, and the number of the second pin hole is one; the hole on the motor housing 5 corresponding to the second pin hole is a waist-shaped hole, and the length direction of the corresponding hole is arranged along the axial direction of the hybrid powertrain. When fixing the motor housing 5, the front end of the motor housing 5 is first fixed to the first support seat 17 through the first pin hole and the pin, and then the rear end of the motor housing 5 is fixed to the second support seat 18 through the second pin hole and the pin, so that the stress generated when the motor housing 5 is fixedly connected to the first support seat 17 and the second support seat 18 respectively can be reduced.

[0050] Furthermore, a first fixing hole (not shown in the figure) is provided on the first support seat 17, and the first support seat 17 is fixedly connected to the lifting plate 12 through the first fixing hole and bolts. A second fixing hole (not shown in the figure) is provided on the second support seat 18, and the second support seat 18 is fixedly connected to the lifting plate 12 through the second fixing hole and bolts.

[0051] Among them, the first fixing hole and the second fixing hole are both waist-shaped holes, and the length direction of the first fixing hole and the second fixing hole is arranged perpendicular to the axial direction of the hybrid powertrain. In this way, the positions of the first support seat 17 and the second support seat 18 on the lifting plate 12 can be adjusted within a certain range, that is, the positions of the first support seat 17 and the second support seat 18 can be adjusted along the direction perpendicular to the axial direction of the hybrid powertrain, so that the first pin hole and the second pin hole can correspond to the fixing hole position on the motor housing 5, so as to meet the fixing of motor housings 5 ​​of different models.

[0052] In this embodiment, if Figures 1 to 3As shown, the number of the fixing brackets 2 is set to two, and the two fixing brackets 2 are arranged opposite to each other, respectively used to support and fix the two sides of the engine 4; and the fixing bracket 2 is provided with a support arm 19, and the support arm 19 can support and fix the engine 4, and the support arm 19 and the engine 4 can be fixedly connected by screws or bolts. The fixing bracket 2 is provided with a third fixing hole 20, and the fixing bracket 2 is fixedly connected to the support arm 19 through the third fixing hole 20 and the bolt. The third fixing hole 20 is a waist-shaped hole, and the length direction of the third fixing hole 20 is arranged along the vertical direction. In this way, the horizontal height of the support arm 19 can be adjusted by adjusting the different positions of the bolt in the third fixing hole 20, so that it is suitable for supporting and fixing engines 4 of different models.

[0053] Furthermore, a limiter 21 is provided on the base 1 at the front side of the translation plate 3, and the limiter 21 limits the position of the translation plate 3 when moving on the slide rail 7 to prevent the translation plate 3 from excessively moving toward the front side of the disassembly and assembly tooling.

[0054] The above description is only a specific implementation of the present invention. Under the above teaching of the present invention, those skilled in the art can make other improvements or modifications based on the above embodiments. Those skilled in the art should understand that the above specific description is only to better explain the purpose of the present invention, and the protection scope of the present invention shall be based on the protection scope of the claims.

Claims

1. A disassembly and assembly tool for a hybrid powertrain, characterized in that: It includes a base, a fixing frame, a translation plate and a first driving assembly; The fixing frame is arranged at the front part of the base, and is used to support and fix the engine in the hybrid powertrain. The translation plate is arranged at the rear part of the base, and is used to support and fix the motor housing in the hybrid powertrain. A slide rail is provided on the base, and the slide rail extends along the axial direction of the hybrid powertrain. A slider cooperating with the slide rail is provided below the translation plate. The first driving assembly is arranged between the translation plate and the base, and is used to drive the translation plate to slide along the direction of the slide rail.

2. The disassembly and assembly tool of the hybrid powertrain according to claim 1, characterized in that: The first driving assembly includes a first lead screw, a first nut and a first hand wheel; The first lead screw is arranged along the length direction of the slide rail and is fixedly connected to the base through a first bearing. The first hand wheel is arranged at the rear end of the first lead screw. The first nut is sleeved on the first lead screw and is fixedly connected to the translation plate.

3. The disassembly and assembly tool of the hybrid powertrain according to claim 1, characterized in that: Also included is a lifting plate and a second drive assembly; The lifting plate is arranged on the translation plate to support and fix the motor housing, and the second driving assembly is arranged between the lifting plate and the translation plate to drive the lifting plate to move in a vertical direction relative to the translation plate.

4. The disassembly and assembly tool for the hybrid powertrain according to claim 3, characterized in that: The second drive assembly includes a second lead screw, a second nut and a second hand wheel; The second lead screw is arranged in the vertical direction, and the lower end of the second lead screw is connected to the translation plate through a second bearing, the second hand wheel is arranged at the upper end of the second lead screw, and the second nut is sleeved on the second lead screw and connected to the lifting plate.

5. The disassembly and assembly tool for the hybrid powertrain according to claim 4, characterized in that: The number of the second drive assemblies is four, and the four second drive assemblies are respectively arranged at the four corners of the lifting plate.

6. The disassembly and assembly tool for the hybrid powertrain according to claim 3, characterized in that: Also includes a first support seat and a second support seat; The first support seat is fixed to the front part of the lifting plate, and a first pin hole is provided on the first support seat. The first support seat is fixedly connected to the front end of the motor housing through the first pin hole and the pin; the second support seat is fixed to the rear part of the lifting plate, and a second pin hole is provided on the second support seat. The second support seat is fixedly connected to the rear end of the motor housing through the second pin hole and the pin.

7. The disassembly and assembly tool for the hybrid powertrain according to claim 6, characterized in that: The number of the first pin holes is two, and the number of the second pin hole is one; The hole on the motor housing corresponding to the second pin hole is a waist-shaped hole, and its length direction is arranged vertically along the axial direction of the hybrid power assembly.

8. The disassembly and assembly tool for the hybrid powertrain according to claim 6, characterized in that: The first support seat is provided with a first fixing hole, and the first support seat is fixedly connected to the lifting plate through the first fixing hole and a bolt; the second support seat is provided with a second fixing hole, and the second support seat is fixedly connected to the lifting plate through the second fixing hole and a bolt; The first fixing hole and the second fixing hole are both waist-shaped holes, and the length directions of the first fixing hole and the second fixing hole are arranged perpendicular to the axial direction of the hybrid powertrain.

9. The disassembly and assembly tool for the hybrid powertrain according to claim 1, characterized in that: The fixing frame is provided with a support arm, and the support arm can support and fix the engine. The fixing frame is provided with a third fixing hole, and the fixing frame is fixedly connected to the support arm through the third fixing hole and a bolt. The third fixing hole is a waist-shaped hole, and the length direction of the third fixing hole is arranged along the vertical direction.

10. The disassembly and assembly tool of the hybrid powertrain according to any one of claims 1 to 9, characterized in that: A limiter is provided on the base at the front side of the translation plate.