Tool for offshore platform hydrocyclone
By designing automatic installation and disassembly of hydraulic cyclones, the problems of damage and jamming during installation and disassembly of cyclones in the prior art are solved, and an efficient and safe disassembly and assembly process of cyclones are achieved.
Patent Information
- Application Number
- CN202421267877.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-05
AI Technical Summary
When installing and disassembling the swirl tube, existing hydraulic cyclones are prone to damage to the head of the swirl tube. The swirl tube is stuck due to the condensation of the oil sludge during the disassembly, making it difficult to pull it out manually, and the sealing ring is easily damaged, especially when the swirl tube diameter is large, it is time-consuming and labor-intensive.
A tool for hydraulic cyclones on offshore platforms is designed, including fixed guide rails, movable guide rails, drive cylinders and drive sources. Through the telescopic rods and disassembly tools of the drive cylinders, the automatic installation and disassembly of the cyclone pipe is realized to avoid manual knocking and pulling out.
When installing and disassembling the swirl tube, this tool can act uniformly on the swirl tube, saving time and effort, and effectively avoiding damage to the swirl tube head and sealing ring. Especially when the swirl tube diameter is large, it significantly improves the disassembly and assembly efficiency.
Smart Images

Figure CN222627581U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of hydrocyclone equipment, and in particular relates to a tooling for a hydrocyclone on an offshore platform. Background Art
[0002] The hydrocyclone in the production water treatment device of the offshore oil production platform (referred to as the offshore platform) is a grading device that uses centrifugal force to accelerate the sedimentation of mineral particles in the water. The hydrocyclone currently used by the company mainly includes a shell, an end cover, multiple cyclone tubes, and a large-hole plate and a small-hole plate arranged in parallel in the shell. The large-hole plate and the small-hole plate are respectively provided with evenly arranged large holes and small holes for fixing the heads and tails of multiple cyclone tubes. The centers of the large holes and small holes are coaxial. The heads and tails of the cyclone tubes are both provided with O-rings. The head of the cyclone tube is provided with a head groove axially, and the groove side wall of the head groove is provided with a disassembly hole. The shell is provided with an annular flange at one end close to the large-hole plate, and is connected to the end cover flange through the flange.
[0003] When installing the cyclone tube of the hydrocyclone, pass the tail of the cyclone tube from the large hole on the large hole plate to the small hole on the small hole plate, and then use a hammer to hit the head of the cyclone tube until the O-rings at the head and tail of the cyclone tube are respectively stuck in the large hole of the large hole plate and the small hole of the small hole plate, and then connect the end cover to the shell flange; when disassembling, remove the end cover connected to the shell, use a tool with a hook head, hook the disassembly hole from the head groove of the cyclone head, and pull the head and tail of the cyclone tube out of the large hole and the small hole respectively.
[0004] At present, when the cyclone tube is installed and used by existing tools or methods, there is a problem that the head of the cyclone tube is easily damaged due to repeated hammering of the head of the cyclone tube or excessive hammering force; when disassembling, the cyclone tube is stuck in the large hole and the small hole because sludge condenses on the large hole and the small hole after long-term use. It is very difficult to manually pull out the cyclone tube, and it is also easy to cause damage to the sealing rings at the head and tail of the cyclone tube; especially when the diameter of the cyclone tube is large, it is time-consuming and laborious to install and remove it by manual knocking. Utility Model Content
[0005] In order to solve at least one of the above technical problems, the utility model provides a tooling for an offshore platform hydrocyclone.
[0006] The purpose of the utility model is achieved through the following technical solutions:
[0007] The utility model provides a tooling for an offshore platform hydrocyclone, comprising two fixed guide rails arranged in parallel on a hydrocyclone shell, a movable guide rail, a driving cylinder and a driving source, the two fixed guide rails are respectively provided with locking slider assemblies, the driving cylinder comprises a cavity and a telescopic rod, the driving source is connected to the cavity, the two ends of the movable guide rail are respectively slidably clamped on the two fixed guide rails through the locking slider assemblies, the telescopic rod of the driving cylinder is telescopically inserted into the movable guide rail, and a disassembly tool is provided at the end of the telescopic rod, the disassembly tool comprises an installation block and a disassembly hook, the movable guide rail is provided with a movable slider, the cavity of the driving cylinder is detachably fixed on the movable slider, and is slidably clamped on the movable guide rail through the movable slider.
[0008] As a further improvement, a movable sliding hole is axially opened on the movable guide rail, and corresponding movable sliding grooves are axially arranged on the two hole walls of the movable sliding hole. There are two movable sliding blocks, and the two movable sliding blocks can be slidably and correspondingly clamped on the two movable sliding grooves.
[0009] As a further improvement, a fixed sliding hole is axially opened on the fixed guide rail, and corresponding side wall sliding grooves are axially arranged on the two hole walls of the fixed sliding hole. Movable mounting holes are respectively arranged at the two ends of the movable guide rail. The locking slider assembly includes a locking slider, a locking screw and a locking nut. The locking slider can be slidably arranged on the two side wall sliding grooves, and a locking slider hole is provided on the locking slider. One end of the locking screw passes through the movable mounting hole, the fixed sliding hole and the locking slider hole and is threadedly connected with the locking nut.
[0010] As a further improvement, the locking slider assembly includes a locking handle, one end of which is arranged on the movable mounting hole of the movable guide rail and is eccentrically hinged to the other end of the locking screw. The locking slider changes the distance between the two side wall grooves and the locking slider through the hinged rotation of one end of the locking handle, so that the locking slider slides or gets stuck in the two side wall grooves.
[0011] As a further improvement, a fixed sliding groove is axially provided on the fixed guide rail, and a fixed locking groove is provided on one side groove wall of the fixed sliding groove. The locking slider assembly includes a locking bolt and a nut slider. Movable mounting holes are provided at both ends of the movable guide rail. The locking bolt passes through the movable mounting holes and is threadedly connected to the nut slider. The nut slider can slide in the fixed sliding groove, and the locking bolt can be clamped in the fixed locking groove.
[0012] As a further improvement, the end of the telescopic rod of the driving cylinder is detachably connected to the disassembly tool, the end of the telescopic rod of the driving cylinder is provided with a tool external thread, and the installation pressure block and the disassembly hook are both provided with a tool internal thread, or the end of the telescopic rod of the driving cylinder is provided with a tool internal thread, and the installation pressure block and the disassembly hook are both provided with a tool external thread.
[0013] As a further improvement, both ends of the two fixed guide rails are respectively provided with fixed guide rail mounting holes for connecting with the hydrocyclone housing.
[0014] As a further improvement, the driving cylinder is a hydraulic cylinder, and the driving source includes a hydraulic pump, an oil tank, an oil circuit, and a prime mover for driving the hydraulic pump.
[0015] As a further improvement, the driving cylinder is an electric cylinder, and the driving source is a motor.
[0016] The utility model provides a tooling for an offshore platform hydrocyclone, comprising two fixed guide rails arranged in parallel on a hydrocyclone shell, a movable guide rail, a driving cylinder and a driving source, the two fixed guide rails are respectively provided with locking slider assemblies, the driving cylinder comprises a cavity and a telescopic rod, the driving source is connected to the cavity, the two ends of the movable guide rail are respectively slidably clamped on the two fixed guide rails through the locking slider assemblies, the telescopic rod of the driving cylinder is telescopically inserted into the movable guide rail, and a disassembly tool is provided at the end of the telescopic rod, the disassembly tool comprises an installation block and a disassembly hook, a movable slider is provided on the movable guide rail, the cavity of the driving cylinder is detachably fixed on the movable slider, and is slidably clamped on the movable guide rail through the movable slider. When the cyclone tube is installed in the hydrocyclone, the driving source drives the telescopic rod of the driving cylinder to extend, and the disassembly tool at the end of the telescopic rod of the driving cylinder squeezes the head of the cyclone tube to move into the large hole of the large hole plate until the O-rings at the head and tail of the cyclone tube are respectively stuck in the large hole of the large hole plate and the small hole of the small hole plate; when disassembling, the driving source drives the telescopic rod of the driving cylinder to retract, and the disassembly tool at the end of the telescopic rod of the driving cylinder hooks the disassembly hole from the head groove of the head of the cyclone tube, and the head and tail of the cyclone tube are respectively pulled out from the large hole and the small hole in sequence. When the utility model is used, when the cyclone tube is installed and disassembled, the disassembly tool at the end of the telescopic rod of the driving cylinder acts on the cyclone tube evenly, which saves time and effort when disassembling the cyclone tube, and can effectively avoid damage to the head of the cyclone tube and the sealing ring on the cyclone tube. Especially when the diameter of the cyclone tube is large, while ensuring the safety of the operation, the disassembly efficiency is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The utility model is further described using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the utility model. A person skilled in the art can obtain other drawings based on the following drawings without creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the utility model for installing a swirl tube;
[0020] Figure 3This is a schematic diagram of the structure of the utility model for disassembling the cyclone tube;
[0021] Figure 4 This is a schematic diagram of the structure of Embodiment 4 of the present utility model.
[0022] In the figure: 1, fixed guide rail; 2, movable guide rail; 3, driving cylinder; 4, mounting block; 5, disassembly hook; 6, movable slider; 7, shell; 8, locking slider assembly; 11, fixed slide hole; 12, side wall slide groove; 13, fixed slide groove; 14, fixed locking groove; 15, fixed guide rail mounting hole; 21, movable slide hole; 22, movable slide groove; 23, movable mounting hole; 71, large hole plate; 72, annular flange; 73, swirl tube; 74, sealing ring; 75, head groove; 76, disassembly hole; 81, locking slider; 82, locking screw; 83, locking nut; 84, locking handle. DETAILED DESCRIPTION
[0023] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0024] Combination Figure 1 As shown, the embodiment of the utility model provides a tooling for an offshore platform hydrocyclone. The hydrocyclone in this embodiment mainly includes a shell 7, an end cover, a plurality of cyclone tubes 73, and a large hole plate 71 and a small hole plate arranged in parallel in the shell 7. The large hole plate 71 and the small hole plate are respectively provided with large holes and small holes evenly arranged for fixing the heads and tails of the plurality of cyclone tubes 73. The centers of the large holes and the small holes are coaxial. The heads and tails of the cyclone tubes 73 are both provided with O-rings 74. The head of the cyclone tube 73 is axially provided with a head groove 75, and the groove side wall of the head groove 75 is provided with a disassembly hole 76. An annular flange 72 is provided at one end of the shell 7 close to the large hole plate 71, and a circle of shell mounting holes is provided on the annular flange 72. The end cover is provided with an end cover mounting hole corresponding to the shell mounting hole. The shell 7 and the end cover are detachably flange-connected through the shell mounting hole and the end cover mounting hole. This embodiment includes two fixed rails 1 arranged parallel to the hydrocyclone housing 7, a movable rail 2, a drive cylinder 3 and a drive source. Preferably, the combination Figure 4As shown, the two ends of the two fixed rails 1 are respectively provided with fixed rail mounting holes 15 for connecting with the hydrocyclone housing 7. The fixed rail mounting holes 15 and the housing mounting holes on the annular flange 72 are detachably fixedly mounted on the housing 7 through housing mounting parts. The housing mounting parts can be selected but not limited to a combination of bolts and nuts. The drive cylinder 3 can be selected but not limited to a hydraulic cylinder, an electric cylinder or a gas cylinder. The drive cylinder 3 includes a cavity and a telescopic rod. The drive source is connected to the cavity. The telescopic rod of the drive cylinder 3 is extended or retracted by the drive of the drive source. When the drive cylinder 3 is a hydraulic cylinder, the drive source includes a hydraulic pump, an oil tank, an oil circuit and a prime mover for driving the hydraulic pump, such as an internal combustion engine; when the drive cylinder 3 is an electric cylinder, the drive source is a motor; when the drive cylinder 3 is a gas cylinder, the drive source is air. More preferably, a pressure gauge is provided between the drive source and the cavity of the drive cylinder 2 so that the force acting on the multiple cyclone tubes 73 remains consistent. The two fixed guide rails 1 are respectively provided with locking slider assemblies 8, and the two ends of the movable guide rail 2 are respectively slidably clamped on the two fixed guide rails 1 through the locking slider assemblies 8. The telescopic rod of the driving cylinder 3 is telescopically inserted into the movable guide rail 2, and the end of the telescopic rod is provided with a disassembly tool, and the disassembly tool includes an installation block 4 and a disassembly hook 5, and the end of the telescopic rod of the driving cylinder 3 is detachably connected to the disassembly tool. Preferably, the detachable connection method includes that the end of the telescopic rod of the driving cylinder 3 is provided with a tool external thread, and the installation block 4 and the disassembly hook 5 are both provided with a tool internal thread, or the end of the telescopic rod of the driving cylinder 3 is provided with a tool internal thread, and the installation block 4 and the disassembly hook 5 are both provided with a tool external thread. The movable guide rail 2 is provided with a movable slider 6, and the cavity of the driving cylinder 3 is detachably fixed on the movable slider 6, and is slidably clamped on the movable guide rail 2 through the movable slider 6.
[0025] In this embodiment, when the hydrocyclone is installed with the cyclone tube, Figure 2 As shown, the driving source drives the telescopic rod of the driving cylinder 3 to extend, and the disassembly tool at the end of the telescopic rod of the driving cylinder 3 squeezes the head of the swirl tube 73 to move into the large hole of the large hole plate 71 until the O-rings 74 at the head and tail of the swirl tube 73 are respectively stuck in the large hole of the large hole plate 71 and the small hole of the small hole plate; during disassembly, as shown in FIG. Figure 3 As shown, the driving source drives the telescopic rod of the driving cylinder 3 to retract, and the disassembly tool at the end of the telescopic rod of the driving cylinder 3 hooks the disassembly hole 76 from the head groove 75 of the head of the swirl tube 73, and the head and tail of the swirl tube 73 are pulled out from the large hole and the small hole respectively. When the swirl tube 73 is installed and disassembled by the present embodiment, the disassembly tool at the end of the telescopic rod of the driving cylinder 3 acts on the swirl tube evenly, which saves time and effort when disassembling the swirl tube 73, and can effectively avoid damage to the head of the swirl tube 73 and the sealing ring on the swirl tube 73, especially when the diameter of the swirl tube 73 is large, while ensuring the safety of the operation, the disassembly efficiency is greatly improved.
[0026] The utility model embodiment (one) is as follows:
[0027] Combination Figure 1 As shown, a movable slide hole 21 is axially opened on the movable guide rail 2, and corresponding movable slide grooves 22 are axially arranged on the two hole walls of the movable slide hole 21, and two movable sliding blocks 6 are provided, and the two movable sliding blocks 6 can be slidably and correspondingly clamped on the two movable slide grooves 22, and the cavity of the driving cylinder 3 is fixed on the two movable slide grooves 22, respectively.
[0028] Embodiment 2 of the present utility model is as follows:
[0029] Combination Figure 1 , Figure 2 and Figure 3 As shown, the fixed guide rail 1 is axially provided with a fixed slide hole 11, and the two hole walls of the fixed slide hole 11 are axially provided with corresponding side wall slide grooves 12, and the two ends of the movable guide rail 2 are respectively provided with movable mounting holes 23, and the locking slider assembly 8 includes a locking slider 81, a locking screw 82 and a locking nut 83. It should be noted that in this embodiment, the locking screw 82 adopts a screw with a nut, and the locking slider 81 is slidably arranged on the two side wall slide grooves 12, and the locking slider 81 is provided with a locking slider hole, and the locking screw 8 2 passes through the movable mounting hole 23, the fixed sliding hole 11 and the locking slider hole and is screwed with the locking nut 83. By changing the screwing position of the locking screw 82 and the locking nut 83, the two side wall slide grooves 12 on the fixed guide rail 1 can be squeezed by the locking screw 82 and the locking nut 83, so that the locking slider 81 can be moved or stuck on the fixed guide rail 1. When the locking slider 81 is stuck, it is convenient for the movable guide rail 2 to be parallel to the large hole on the large hole plate 71. Further, it is convenient for the disassembly and assembly tool at the end of the telescopic rod of the driving chamber 3 to align with the large hole on the large hole plate 71.
[0030] Embodiment 3 of the present utility model is as follows:
[0031] Combination Figure 2 and Figure 3 As shown, this embodiment is based on embodiment (two), and it should be noted that, in this embodiment, the locking screw 82 adopts a screw without a nut, and the locking slider assembly 8 includes a locking handle 84, one end of which is arranged on the movable mounting hole 23 of the movable guide rail 2 and is eccentrically hinged to the other end of the locking screw 82. The locking slider 81 changes the distance between the two side wall grooves 12 and the locking slider 81 through the hinged rotation of one end of the locking handle 84, so that the locking slider 81 slides or gets stuck in the two side wall grooves 12.
[0032] Embodiment 4 of the present utility model is as follows:
[0033] Combination Figure 4As shown, a fixed sliding groove 13 is axially provided on the fixed guide rail 1, and a fixed locking groove 14 is provided on one side groove wall of the fixed sliding groove 13. The locking slider assembly 8 includes a locking bolt and a nut slider. Movable mounting holes 23 are provided at both ends of the movable guide rail 2. The locking bolt passes through the movable mounting holes 23 and is screwed to the nut slider. The nut slider can slide in the fixed sliding groove 13, and the locking bolt can be clamped in the fixed locking groove 14. It should be noted that the layout of the fixed locking groove 14 corresponds to the position of the large hole on the large hole plate 71. When the movable guide rail 2 needs to be aligned parallel to the large hole on the large hole plate 71, the locking bolt is clamped in the fixed locking groove 14 corresponding to the large hole, so that the movable guide rail 2 is fixed on the fixed guide rail 1, which is convenient for the movable guide rail 2 to be aligned parallel to the large hole on the large hole plate 71. Further, it is convenient for the disassembly and assembly tool at the end of the telescopic rod of the driving cylinder 3 to align with the large hole on the large hole plate 71. Many specific details are set forth in the above description to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein, and therefore, they should not be construed as limiting the scope of protection of the present invention.
[0034] In summary, although the present invention lists the above-mentioned preferred embodiments, it should be noted that although technicians in this field can make various changes and modifications, unless such changes and modifications deviate from the scope of the present invention, they should be included in the protection scope of the present invention.
Claims
1. A tooling for an offshore platform hydrocyclone, characterized in that: The invention comprises two fixed guide rails (1) arranged in parallel on a hydrocyclone housing (7), a movable guide rail (2), a drive cylinder (3) and a drive source. The two fixed guide rails (1) are respectively provided with a locking slider assembly (8). The drive cylinder (3) comprises a cavity and a telescopic rod. The drive source is connected to the cavity. The two ends of the movable guide rail (2) are respectively slidably clamped on the two fixed guide rails (1) through the locking slider assembly (8). The telescopic rod of the drive cylinder (3) is telescopically inserted into the movable guide rail (2). A disassembly tool is provided at the end of the telescopic rod. The disassembly tool comprises a mounting block (4) and a disassembly hook (5). The movable guide rail (2) is provided with a movable slider (6). The cavity of the drive cylinder (3) is detachably fixed on the movable slider (6) and is slidably clamped on the movable guide rail (2) through the movable slider (6).
2. A tooling for an offshore platform hydrocyclone according to claim 1, characterized in that: The movable guide rail (2) is axially provided with a movable sliding hole (21), and corresponding movable sliding grooves (22) are axially provided on the two hole walls of the movable sliding hole (21), and two movable sliding blocks (6) are provided, and the two movable sliding blocks (6) are slidably and correspondingly clamped on the two movable sliding grooves (22).
3. The tooling for an offshore platform hydrocyclone according to claim 1, characterized in that: The fixed guide rail (1) is axially provided with a fixed sliding hole (11), and the two hole walls of the fixed sliding hole (11) are respectively axially provided with corresponding side wall sliding grooves (12), and the two ends of the movable guide rail (2) are respectively provided with movable mounting holes (23), and the locking slider assembly (8) includes a locking slider (81), a locking screw (82) and a locking nut (83), the locking slider (81) is slidably provided on the two side wall sliding grooves (12), and the locking slider (81) is provided with a locking slider hole, and one end of the locking screw (82) passes through the movable mounting hole (23), the fixed sliding hole (11) and the locking slider hole and is screwed with the locking nut (83).
4. A tooling for an offshore platform hydrocyclone as claimed in claim 3, characterized in that: The locking slider assembly (8) includes a locking handle (84), one end of which is arranged on a movable mounting hole (23) of the movable guide rail (2) and is eccentrically hinged to the other end of a locking screw (82). The locking slider (81) changes the distance between the two side wall grooves (12) and the locking slider (81) through the hinged rotation of one end of the locking handle (84), so that the locking slider (81) slides or gets stuck in the two side wall grooves (12).
5. The tooling for an offshore platform hydrocyclone according to claim 1, characterized in that: The fixed guide rail (1) is axially provided with a fixed sliding groove (13), and a fixed locking groove (14) is provided on a groove wall on one side of the fixed sliding groove (13). The locking slider assembly (8) comprises a locking bolt and a nut slider. Both ends of the movable guide rail (2) are provided with movable mounting holes (23). The locking bolt passes through the movable mounting holes (23) and is threadedly connected to the nut slider. The nut slider can slide in the fixed sliding groove (13), and the locking bolt can be clamped in the fixed locking groove (14).
6. The tooling for an offshore platform hydrocyclone according to claim 1, characterized in that: The end of the telescopic rod of the drive cylinder (3) is detachably connected to the disassembly tool, the end of the telescopic rod of the drive cylinder (3) is provided with a tool external thread, and the installation pressure block (4) and the disassembly hook (5) are both provided with a tool internal thread, or the end of the telescopic rod of the drive cylinder (3) is provided with a tool internal thread, and the installation pressure block (4) and the disassembly hook (5) are both provided with a tool external thread.
7. The tooling for an offshore platform hydrocyclone according to claim 1, characterized in that: Both ends of the two fixed guide rails (1) are respectively provided with fixed guide rail mounting holes (15) for connecting with the hydrocyclone housing (7).
8. The tooling for an offshore platform hydrocyclone according to claim 1, characterized in that: The driving cylinder (3) is a hydraulic cylinder, and the driving source comprises a hydraulic pump, an oil tank, an oil circuit, and a prime mover for driving the hydraulic pump.
9. The tooling for an offshore platform hydrocyclone according to claim 1, characterized in that: The driving cylinder (3) is an electric cylinder, and the driving source is a motor.