Baking-free brick production device capable of automatically controlling sizes of baking-free bricks

By designing a production device that automatically controls the size of burn-free bricks and using an adjustable cutting device to set the cutting sheet spacing according to the program, the problem that existing devices cannot automatically adjust the brick size, achieving more efficient production and more precise dimensional control.

CN222628154UActive Publication Date: 2025-03-18四川景达新材料科技有限公司
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Patent Information

Application Number
CN202421111443.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-03-18
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing burn-free brick production device cannot automatically adjust the size and shape of burn-free bricks, resulting in the inability to freely adjust the size of the bricks during the production process.

Method used

A production device that automatically controls the size of burn-free bricks, is designed, and a longitudinal and transverse adjustable cutting device is composed of cutting sheets, gear sets, tracks, and support columns. The spacing between cutting sheets is set by programmatically to achieve molding of different sizes.

Benefits of technology

The function of automatically controlling the brick size during the burn-free brick production process is realized, and the production efficiency and product dimensional accuracy are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The baking-free brick production device capable of automatically controlling the size of the baking-free brick comprises a funnel, the bottom face of the funnel is fixedly connected with a vacuum suction device, and the outer surface of the vacuum suction device is fixedly connected with a first supporting frame. According to the device, the longitudinal adjustable cutting device and the transverse adjustable cutting device can be formed through the cutting pieces, the gear sets, the crawler belts and the supporting columns, the cutting pieces are formed by the cutting piece shells, the cutting heads and the springs, the two adjustable cutting devices achieve forming of different sizes by setting the distance between the cutting pieces according to a program, and therefore when the device is in a standby state, the cutting pieces can be cut conveniently. The cutting blades can be collected to one side, when the distance between the different cutting blades is set through a program, the crawler belts on the two sides can convey the different cutting blades to the corresponding positions, and therefore control over the size of the baking-free brick is achieved, when the cutting blades reach the bottom of a mold, the cutting head can compress the spring to enter the cutting blade shell, and therefore the baking-free brick is thoroughly cut.
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Description

Technical Field

[0001] The utility model belongs to the technical field of building material production devices, and in particular relates to a non-fired brick production device which can automatically control the size of the non-fired bricks. Background Art

[0002] A new type of wall material made with one or more of fly ash, coal cinder, coal gangue, tailings slag, chemical slag or natural sand, sea mud and other raw materials as the main raw materials without high-temperature calcination is called unfired brick. The characteristics of unfired brick are not found in any other wall bricks.

[0003] The common brick-making machines on the market mainly include the following parts: a frame for installing various devices; a material cart for injecting ash into the mold; a mold feeding mechanism for feeding the ash into the mold; an upper mold and a lower mold for extruding and molding bricks; a vibrator for producing a vibration effect. However, the current unburned brick production line does not have a device for automatically adjusting the size of unburned bricks, and the size and shape of unburned bricks cannot be freely adjusted during the production process of unburned bricks. To this end, we propose an unburned brick production device that automatically controls the size of unburned bricks to solve the above problem. Utility Model Content

[0004] The utility model aims to provide a device for producing unburned bricks which can automatically control the size of unburned bricks, so as to solve the technical problem in the prior art that the size and shape of unburned bricks cannot be freely adjusted during the production process.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] The utility model provides a device for producing unburned bricks with automatic control of the size of unburned bricks, comprising a funnel, the bottom surface of the funnel is fixedly connected to a vacuum suction device, the outer surface of the vacuum suction device is fixedly connected to a first support frame, the bottom surface of the vacuum suction device is fixedly connected to a stirring device, a stirrer is arranged inside the stirring device, the bottom surface of the stirring device is fixedly connected to a hose, the bottom end of the first support frame is fixedly connected to a bottom plate, the upper surface of the bottom plate is fixedly connected to a conveyor belt, the upper surface of the bottom plate is fixedly connected to a second support frame, the upper surface of the second support frame is provided with a hydraulic brick pressing device, the upper surface of the bottom plate is fixedly connected to two third support frames, the right end of the bottom plate is fixedly connected to a lifting platform, the two third support frames are fixedly connected to the bottom plate, and the two third support frames are fixedly connected to the bottom plate. The upper surface of the support frame and the upper surface of the lifting platform are fixedly connected with electric push rods, wherein the output ends of the two electric push rods are respectively fixedly connected with a longitudinally adjustable cutting device and a transversely adjustable cutting device, the interior of the longitudinally adjustable cutting device and the interior of the transversely adjustable cutting device are fixedly connected with support columns, the bottom surfaces of the two support columns are installed with tracks through a gear set, the outer surface of each track is fixedly connected with a cutting blade, wherein the output end of the other electric push rod is fixedly connected with a maintenance box, the inner wall of the maintenance box is fixedly connected with a plurality of brackets, the outer surface of each cutting blade is provided with a cutting blade shell, the bottom surface of each cutting blade is fixedly connected with a spring, and the bottom end of each spring is fixedly connected with a cutting head.

[0007] The utility model provides a device for producing unburned bricks which can automatically control the size of unburned bricks. The outer surface of the stirring device is fixedly connected with a mechanical arm, and the bottom end of the mechanical arm is fixedly connected with the outer surface of a hose.

[0008] The utility model provides a device for producing unburned bricks which can automatically control the size of unburned bricks. The front side of the first supporting frame is fixedly connected with a control panel, and the upper surface of the conveyor belt is provided with a mold.

[0009] The utility model provides a device for producing unburned bricks which automatically controls the size of unburned bricks, wherein the inner walls of the two third support frames are provided with two first slide grooves, the outer surfaces of the two support columns are fixedly connected with first sliders, and each of the first slide grooves is adapted to the first slider.

[0010] The utility model provides a device for producing unburned bricks which can automatically control the size of unburned bricks. The inner wall of the lifting platform is provided with two second slide grooves, the outer surface of the curing box is fixedly connected with two second sliding blocks, and each of the second slide grooves is adapted to the second sliding block.

[0011] The utility model provides a device for producing unburned bricks which can automatically control the size of unburned bricks. The bottom surface of the base plate and the bottom surface of the lifting platform are fixedly connected with mounting legs, and the bottom surfaces of the two mounting legs are provided with two mounting holes.

[0012] The beneficial effect of the utility model is as follows: a device for producing unfired bricks which automatically controls the size of unfired bricks is proposed, wherein a longitudinally adjustable cutting device and a transversely adjustable cutting device are formed by a cutting blade, a gear set, a crawler track and a support column, and a cutting blade shell, a cutting head and a spring are formed into the cutting blade. The two adjustable cutting devices realize forming of different sizes according to the spacing between the cutting blades set by the program. Therefore, when the device is in standby state, the cutting blades will be collected on one side. When the program sets the distance between different cutting blades, the crawlers on both sides will transport the different cutting blades to corresponding positions, thereby realizing the control of the size of the unfired bricks. When the cutting blade reaches the bottom of the mold, the cutting head will compress the spring and enter the cutting blade shell, thereby realizing the thorough cutting of the unfired bricks. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments, in which:

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of this embodiment.

[0015] Figure 2 It is a schematic diagram of the front cross-section structure of this embodiment.

[0016] Figure 3 It is a schematic diagram of the top-sectional structure of a device for producing unburned bricks that automatically controls the size of unburned bricks.

[0017] Figure 4 Schematic diagram of the three-dimensional structure of the cutting piece in this embodiment.

[0018] Figure 5 Schematic diagram of the side cross-section structure of the cutting piece in this embodiment. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0020] like Figure 1-5As shown, a device for producing unburned bricks for automatically controlling the size of unburned bricks comprises a funnel 1, a vacuum suction device 2 is fixedly connected to the bottom surface of the funnel 1, a first support frame 27 is fixedly connected to the outer surface of the vacuum suction device 2, a stirring device 3 is fixedly connected to the bottom surface of the vacuum suction device 2, a stirrer 4 is arranged inside the stirring device 3, a hose 6 is fixedly connected to the bottom surface of the stirring device 3, a bottom plate 32 is fixedly connected to the bottom end of the first support frame 27, a conveyor belt 8 is fixedly connected to the upper surface of the bottom plate 32, a second support frame 25 is fixedly connected to the upper surface of the bottom plate 32, a hydraulic brick pressing device 9 is arranged on the upper surface of the second support frame 25, two third support frames 26 are fixedly connected to the upper surface of the bottom plate 32, a lifting platform 15 is fixedly connected to the right end of the bottom plate 32, an electric push rod 33 is fixedly connected to the upper surface of the two third support frames 26 and the upper surface of the lifting platform 15, wherein the output ends of the two electric push rods 33 are respectively fixedly connected to longitudinally adjustable The cutting device 10 and the transversely adjustable cutting device 11 constitute the longitudinally adjustable cutting device 10 and the transversely adjustable cutting device 11 through a cutting blade 12, a gear set 16, a track 17, and a support column 18. The interior of the longitudinally adjustable cutting device 10 and the interior of the transversely adjustable cutting device 11 are fixedly connected with the support column 18, and the bottom surfaces of the two support columns 18 are installed with tracks 17 through the gear set 16. The outer surface of each track 17 is fixedly connected with a cutting blade 12, wherein the output end of another electric push rod 33 is fixedly connected with a maintenance box 13, and the inner wall of the maintenance box 13 is fixedly connected with a plurality of brackets 14. The outer surface of each cutting blade 12 is provided with a cutting blade shell 19, and the bottom surface of each cutting blade 12 is fixedly connected with a spring 21, and the bottom end of each spring 21 is fixedly connected with a cutting head 20, and the two adjustable cutting devices realize molding of different sizes by setting the spacing between the cutting blades 12 according to the program.

[0021] In the specific implementation process, the outer surface of the stirring device 3 is fixedly connected with a mechanical arm 5, the bottom end of the mechanical arm 5 is fixedly connected to the outer surface of the hose 6, the front of the first support frame 27 is fixedly connected with a control panel 22, and the upper surface of the conveyor belt 8 is placed with a mold 7. Through the cooperation of the provided mechanical arm 5 and the hose 6, the raw material can be conveniently poured into the mold 7;

[0022] In the specific implementation process, the inner walls of the two third support frames 26 are each provided with two first slide grooves 30, the outer surfaces of the two support columns 18 are fixedly connected with the first sliders 29, each first slide groove 30 is adapted to the first slider 29, the inner side wall of the lifting platform 15 is provided with two second slide grooves 31, the outer surface of the maintenance box 13 is fixedly connected with two second sliders 28, each second slide groove 31 is adapted to the second slider 28, the bottom surface of the bottom plate 32 and the bottom surface of the lifting platform 15 are fixedly connected with the mounting legs 24, the bottom surfaces of the two mounting legs 24 are provided with two mounting holes 23, and the cooperation of multiple slide grooves and sliders can make the device more stable during use.

[0023] The working principle of the unburned brick production device with automatic control of the size of unburned bricks provided by the utility model is as follows: when the unburned brick production device with automatic control of the size of unburned bricks is in use, the staff first feeds the raw materials into the funnel 1, and the vacuum suction device 2 feeds the raw materials into the stirring device 3, and then the mixer 4 stirs the raw materials, and then the stirred raw materials are fed into the hose 6, and the funnel 1 is controlled by the mechanical arm 5 to complete the filling on the mold 7, and then the mold 7 is sent to the hydraulic brick pressing device 9 for brick pressing through the conveyor belt 8, and then the raw materials are cut into unburned bricks of set sizes with the cooperation of the longitudinally adjustable cutting device 10 and the transversely adjustable cutting device 11, and finally sent to the curing box 13 for curing. If the bracket 14 is full of one layer, it is switched to the next layer through the lifting platform 15.

[0024] In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, in the description of the present utility model, unless otherwise specified, "plurality" means two or more.

[0026] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the claims attached to the utility model.

Claims

1. A device for producing unburned bricks which automatically controls the size of unburned bricks, characterized in that: The invention comprises a funnel (1), the bottom surface of the funnel (1) is fixedly connected to a vacuum suction device (2), the outer surface of the vacuum suction device (2) is fixedly connected to a first support frame (27), the bottom surface of the vacuum suction device (2) is fixedly connected to a stirring device (3), a stirring machine (4) is provided inside the stirring device (3), the bottom surface of the stirring device (3) is fixedly connected to a hose (6), the bottom end of the first support frame (27) is fixedly connected to a bottom plate (32), the upper surface of the bottom plate (32) is fixedly connected to a conveyor belt (8), the upper surface of the bottom plate (32) is fixedly connected to a second support frame (25), the upper surface of the second support frame (25) is provided with a hydraulic brick pressing device (9), the upper surface of the bottom plate (32) is fixedly connected to two third support frames (26), the right end of the bottom plate (32) is fixedly connected to a lifting platform (15), the upper surfaces of the two third support frames (26) and the upper surface of the lifting platform (15) Both are fixedly connected to an electric push rod (33), wherein the output ends of the two electric push rods (33) are respectively fixedly connected to a longitudinally adjustable cutting device (10) and a transversely adjustable cutting device (11), the interior of the longitudinally adjustable cutting device (10) and the interior of the transversely adjustable cutting device (11) are fixedly connected to a support column (18), the bottom surfaces of the two support columns (18) are both installed with tracks (17) through a gear set (16), the outer surface of each track (17) is fixedly connected to a cutting blade (12), wherein the output end of another electric push rod (33) is fixedly connected to a maintenance box (13), the inner wall of the maintenance box (13) is fixedly connected to a plurality of brackets (14), the outer surface of each cutting blade (12) is provided with a cutting blade housing (19), the bottom surface of each cutting blade (12) is fixedly connected to a spring (21), and the bottom end of each spring (21) is fixedly connected to a cutting head (20).

2. The device for producing unburned bricks for automatically controlling the size of unburned bricks according to claim 1, characterized in that: A mechanical arm (5) is fixedly connected to the outer surface of the stirring device (3), and the bottom end of the mechanical arm (5) is fixedly connected to the outer surface of the hose (6).

3. The device for producing unburned bricks for automatically controlling the size of unburned bricks according to claim 1, characterized in that: A control panel (22) is fixedly connected to the front of the first support frame (27), and a mould (7) is placed on the upper surface of the conveyor belt (8).

4. The device for producing unburned bricks for automatically controlling the size of unburned bricks according to claim 1, characterized in that: The inner walls of the two third support frames (26) are each provided with two first slide grooves (30), the outer surfaces of the two support columns (18) are each fixedly connected with a first sliding block (29), and each of the first slide grooves (30) is adapted to fit the first sliding block (29).

5. The device for producing unburned bricks for automatically controlling the size of unburned bricks according to claim 1, characterized in that: The inner side wall of the lifting platform (15) is provided with two second slide grooves (31), and the outer surface of the curing box (13) is fixedly connected with two second slide blocks (28), and each of the second slide grooves (31) is adapted to fit with the second slide block (28).

6. The device for producing unburned bricks for automatically controlling the size of unburned bricks according to claim 1, characterized in that: The bottom surface of the bottom plate (32) and the bottom surface of the lifting platform (15) are both fixedly connected with mounting legs (24), and the bottom surfaces of the two mounting legs (24) are each provided with two mounting holes (23).