Electromagnetic heating equipment for die sleeve with adjustable structure

By designing the electromagnetic heating equipment for active structure mold sleeves, and using the heating sleeves and heat-proof radiation components for electromagnetic heating, the existing tire reactive mold heating methods are solved, and the effects of cost reduction, safety improvement and heating effect improvement are achieved.

CN222628344UActive Publication Date: 2025-03-18SHANTOU TIANYANG MOULD CO LTD
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Patent Information

Application Number
CN202421292396.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-03-18
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The heating method of existing tire removable molds mainly relies on high-temperature steam heat conduction, resulting in large energy consumption, high cost, serious pollution and great safety hazards.

Method used

An electromagnetic heating device for active structure mold sleeve is designed, using a heating sleeve and heat-proof radiation component to electromagnetically heat the active mold through a heating coil to prevent heat leakage.

Benefits of technology

This equipment can effectively reduce production costs, reduce energy consumption, improve safety, and improve mold heating effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses electromagnetic heating equipment for a segmented structure die sleeve, which comprises a heating sleeve and a heat radiation prevention part, the heating sleeve comprises a plurality of heating parts, the plurality of heating parts surround the outer wall of a segmented die and are mutually sealed and spliced to form the heating sleeve, a heating plate and a heating coil, the heating plate is detachably arranged on the outer wall of the segmented mold in a covering mode, a plurality of wire fixing grooves are formed in the side, away from the segmented mold, of the heating plate, and the heating coils are additionally wound in the wire fixing grooves; and the heat radiation prevention part covers the heating plate and can prevent heat on the top heating plate from leaking. According to the electromagnetic heating equipment for the mold sleeve with the adjustable structure, consumption can be reduced while the production cost is reduced, and the safety is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mold equipment, in particular to an electromagnetic heating device for a mold sleeve with an active structure. Background Art

[0002] Tire molds are molds used for vulcanization molding of various tires. Tire molds mainly include flexible molds, which include upper side plates, the inner surface edge of the upper side plates is closely attached to the mold pattern blocks, the outer side of the mold pattern blocks is provided with a middle mold sleeve assembly, the inner side of the middle mold sleeve assembly is closely attached to the lower side plates, the surface of the lower side plates is closely attached to the mold pattern blocks, and the center mechanism of the vulcanizer is provided at the center axis of the upper side plates and the lower side plates.

[0003] At present, the main heating methods for active molds in tire factories are mostly steamer type or hot plate type, both of which use high-temperature steam heat conduction. The hot plate type heats the upper and lower hot plates of the vulcanizer through high-temperature steam, and guides the steam to the upper and lower side plates of the mold through the upper cover and base of the mold sleeve. The steam enters the steam chamber of the middle mold sleeve, and the heat conduction slider conducts it to the tread block to achieve overall heating of the mold and vulcanization of the tire. Steam accounts for a high cost in the tire production process. The use of coal-fired steam boilers consumes a lot of energy, causes serious pollution, and has complex pipeline distribution, which is prone to leakage and causes safety accidents. Utility Model Content

[0004] In view of the deficiencies in the prior art, the technical problem to be solved by the utility model is to provide an electromagnetic heating device with an active structure mold sleeve, which can reduce production costs while reducing consumption and improving safety.

[0005] In order to achieve the above purpose, the utility model is implemented through the following technical solutions: an electromagnetic heating device of a flexible structure mold sleeve, comprising:

[0006] A heating sleeve, the heating sleeve comprising a plurality of heating components, the plurality of heating components being sealed and spliced ​​together around the outer wall of the active mold to form a hollow heating sleeve, the heating components comprising a heating plate and a heating coil, the heating plate having a detachable cover disposed on the outer wall of the active mold, the heating plate having a plurality of wire fixing grooves on the side away from the active mold, the heating coils being wound in the wire fixing grooves; and

[0007] The heat radiation protection component covers the heating plate and can prevent the heat on the top heating plate from leaking out.

[0008] Furthermore, the anti-thermal radiation component includes an insulation board and an insulation sealing strip. The insulation board can be covered on the outside of the heating plate. There are multiple insulation sealing strips, and multiple insulation sealing strips are arranged side by side on the insulation board. The insulation sealing strip can be inserted into the corresponding wire fixing groove and pressed against the heating coil in the wire fixing groove.

[0009] Furthermore, the thermal insulation sealing strip includes a first elastic member and a pressure strip, the pressure strip is an insulation-shaped flexible strip, the pressure strip is connected to the heating plate through the first elastic member, the pressure strip is densely blocked in the wire fixing groove, and the pressure strip is pressed against the heating coil by the action of the first elastic member.

[0010] Furthermore, it also includes a position adjustment component, which is arranged on the heating plate and connected to all the thermal insulation sealing strips to adjust the distance between two adjacent pressure strips.

[0011] Furthermore, the position adjustment assembly includes a bidirectional screw, a plurality of connecting blocks and a plurality of second elastic members, the bidirectional screw being rotatably arranged on the heating plate and being arranged in the same direction as the arrangement direction of the pressure strips, the threads at both ends of the bidirectional screw having opposite rotation directions, each of the first elastic members being connected to the bidirectional screw via a connecting block, and the connecting block in the middle being fixedly connected to the bidirectional screw, the connecting blocks on both sides being slidably connected to the bidirectional screw, two adjacent connecting blocks being connected via the second elastic member, and the two outermost connecting blocks being threadedly connected to the bidirectional screw.

[0012] Beneficial effects of the utility model:

[0013] When using the above-mentioned flexible structure mold sleeve electromagnetic heating equipment, first connect the heating sleeve on the side of the flexible mold to the side of the flexible mold with a sleeve fixed thereon, and fix the top heating sleeve on the top surface of the flexible mold, and fix the bottom heating sleeve on the bottom of the flexible mold, and then fix the heat radiation protection component on the corresponding heating plate. Finally, connect the heating coil to the power supply, and the flexible mold can be heated. During the heating process, the heat radiation protection component covers the heating plate, which can reduce the heat radiation of the heating plate to the outside and improve the heating effect of the mold.

[0014] The use of the above-mentioned flexible structure mold sleeve electromagnetic heating equipment can reduce production costs while reducing consumption and improving safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the specific implementation of the utility model, the following will briefly introduce the drawings required for use in the specific implementation. In all the drawings, each element or part is not necessarily drawn according to the actual scale.

[0016] Figure 1 A schematic diagram of an electromagnetic heating device with an active structure mold sleeve provided by an embodiment of the utility model;

[0017] Figure 2 for Figure 1 The local schematic diagram of the A in the middle;

[0018] Reference numerals:

[0019] 1. Flexible mold;

[0020] 100, heating component; 110, heating plate; 120, heating coil; 200, heat radiation protection component; 210, insulation board; 220, heat insulation sealing strip; 221, first elastic member; 222, pressure strip; 230, position adjustment component; 231, bidirectional screw; 232, connecting block; 233, second elastic member. DETAILED DESCRIPTION

[0021] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.

[0022] See also Figure 1 to Figure 2 The utility model provides an electromagnetic heating device for a flexible structure mold sleeve, including a heating sleeve and a heat radiation protection component 200. The heating sleeve includes a plurality of heating components 100, and the plurality of heating components 100 are sealed and spliced ​​with each other around the outer wall of the flexible mold 1 to form a hollow heating sleeve. The heating component 100 includes a heating plate 110 and a heating coil 120. The removable cover of the heating plate 110 is arranged on the outer wall of the flexible mold 1. A plurality of wire fixing grooves are provided on the side of the heating plate 110 away from the flexible mold 1. A heating coil 120 is wound in the wire fixing groove. The heat radiation protection part covers the heating plate 110, which can prevent the heat on the top heating plate 110 from leaking out. It should be noted that in the specific implementation, the heating plate is made of a material with good heat transfer performance.

[0023] When in use, first connect the heating sleeve on the side of the flexible mold 1 to the side of the flexible mold 1, fix the top heating sleeve on the top surface of the flexible mold 1, and fix the bottom heating sleeve on the bottom of the flexible mold 1. Then fix the anti-heat radiation component 200 on the corresponding heating plate 110. Finally, connect the heating coil 120 to the power supply to heat the flexible mold 1. During the heating process, the anti-heat radiation component 200 covers the heating plate 110, which can reduce the heat radiation of the heating plate 110 to the outside and improve the heating effect of the mold.

[0024] The use of the above-mentioned flexible structure mold sleeve electromagnetic heating equipment can reduce production costs while reducing consumption and improving safety.

[0025] In this embodiment, the heat radiation protection component 200 includes an insulation board 210 and an insulation sealing strip 220. The insulation board 210 can be covered on the outside of the heating plate. There are multiple insulation sealing strips 220, and multiple insulation sealing strips 220 are arranged side by side on the insulation board 210. The insulation sealing strip 220 can be inserted into the corresponding fixed wire groove and pressed against the heating coil 120 in the fixed wire groove. Through the pressing and sealing of the insulation sealing strip 220, the heating coil 120 can be pressurized and fixed, and the heat can be sealed in the fixed groove, which is further conducive to the heat transfer inward to the active mold 1.

[0026] Furthermore, the heat-insulating sealing strip 220 includes a first elastic member 221 and a pressure strip 222. The pressure strip 222 is a heat-insulating flexible strip. The pressure strip 222 is connected to the heating plate 110 through the first elastic member 221. The pressure strip 222 is densely blocked in the wire fixing groove, and the pressure strip 222 is pressed against the heating coil 120 by the action of the first elastic member 221. Through the first elastic member 221, the pressure strip 222 can be pressed into the wire fixing groove, and the pressure on the pressure strip 222 can be increased.

[0027] As a preferred embodiment, the present flexible structure mold sleeve electromagnetic heating device further includes a position adjustment component 230. The position adjustment component 230 is disposed on the heating plate 110 and connected to all the heat insulation sealing strips 220 to adjust the distance between two adjacent pressure strips 222.

[0028] Specifically, the position adjustment assembly 230 includes a bidirectional screw 231, a plurality of connecting blocks 232 and a plurality of second elastic members 233. The bidirectional screw 231 is rotatably arranged on the heating plate 110 and is arranged in the same direction as the arrangement direction of the pressure strips 222. The two ends of the bidirectional screw 231 have opposite thread rotation directions, each first elastic member 221 is connected to the bidirectional screw 231 through a connecting block 232, and the middle connecting block 232 is fixedly connected to the bidirectional screw 231, the connecting blocks 232 on both sides are slidably connected to the bidirectional screw 231, two adjacent connecting blocks 232 are connected by the second elastic member 233, and the two outermost connecting blocks 232 are threadedly connected to the bidirectional screw 231.

[0029] When in use, the two outermost connection blocks 232 can be driven to move toward or away from each other by rotating the rotation screw, and the remaining connection blocks 232 can be driven to move closer to or away from each other by the second elastic member 233, so as to adapt to the fixing grooves with different spacings.

[0030] It should be noted that, in specific implementation, the materials of the heat insulating board 210, the pressure strip 222 and the connecting block 232 can be made of inorganic heat-insulating materials and organic heat-insulating materials commonly used in the prior art.

[0031] The above-mentioned flexible structure mold sleeve electromagnetic heating equipment adopts electromagnetic to heat the flexible mold 1. During the heating process, the heat radiation protection component 200 covers the heating plate 110, which can reduce the heat radiation of the heating plate 110 to the outside, improve the heating effect of the mold, and at the same time reduce production costs, reduce consumption and improve safety.

[0032] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.

Claims

1. An electromagnetic heating device with an active structure mold sleeve, characterized in that: include: A heating sleeve, the heating sleeve comprising a plurality of heating components, the plurality of heating components being sealed and spliced ​​together around the outer wall of the flexible mold to form a hollow heating sleeve, the heating components comprising a heating plate and a heating coil, the heating plate having a detachable cover disposed on the outer wall of the flexible mold, the heating plate having a plurality of wire fixing grooves disposed on a side away from the flexible mold, the heating coils being wound in the wire fixing grooves; and A heat radiation protection component, which covers the heating plate and can prevent the heat on the top heating plate from leaking out; The anti-thermal radiation component includes an insulation board and an insulation sealing strip. The insulation board can be covered on the outside of the heating plate. There are multiple insulation sealing strips, and multiple insulation sealing strips are arranged side by side on the insulation board. The insulation sealing strip can be inserted into the corresponding wire fixing groove and pressed against the heating coil in the wire fixing groove.

2. The electromagnetic heating device with an active structure mold sleeve according to claim 1 is characterized in that: The thermal insulation sealing strip includes a first elastic member and a pressure strip, wherein the pressure strip is a thermal insulation flexible strip, and the pressure strip is connected to the heating plate through the first elastic member, the pressure strip is densely blocked in the wire fixing groove, and the pressure strip is pressed against the heating coil by the action of the first elastic member.

3. The electromagnetic heating device with an active structure mold sleeve according to claim 2 is characterized in that: It also includes a position adjustment component, which is arranged on the heating plate and connected to all the heat insulation sealing strips to adjust the distance between two adjacent pressure strips.

4. The electromagnetic heating device with an active structure mold sleeve according to claim 3 is characterized in that: The position adjustment assembly includes a bidirectional screw, a plurality of connecting blocks and a plurality of second elastic members. The bidirectional screw is rotatably arranged on the heating plate and is arranged in the same direction as the arrangement direction of the pressure strips. The threads at both ends of the bidirectional screw have opposite rotation directions. Each of the first elastic members is connected to the bidirectional screw through a connecting block, and the connecting block in the middle is fixedly connected to the bidirectional screw. The connecting blocks on both sides are slidably connected to the bidirectional screw. Two adjacent connecting blocks are connected by the second elastic member, and the two outermost connecting blocks are threadedly connected to the bidirectional screw.