Leather dyeing and cleaning device for artificial leather processing

By designing a leather dyeing and cleaning device including a water tank, a drive cabinet, a heating wire, a high-pressure spray head, an activated carbon frame and a water pump, a water circulation system is formed, and the existing equipment is insufficient in water recycling and utilization, achieving water resource conservation and operating costs reduction.

CN222631776UActive Publication Date: 2025-03-18SHANDONG HUIER NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420847515.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-03-18
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The existing leather dyeing cleaning devices have obvious shortcomings in water recycling, resulting in direct discharge of large amounts of wastewater, wasting water resources and increasing operating costs.

Method used

A leather dyeing and cleaning device for artificial leather processing is designed, including a water tank, drive cabinet, heating wire, water cover, water level observation window, high-pressure spray head, leakage net, activated carbon frame, water storage base, water pipe and water pump, forming a water circulation system, and vigorously flushed through the high-pressure spray head, the activated carbon layer filters the harmful substances in the water, and circulates the water source through the water pump.

Benefits of technology

It effectively improves water recycling, reduces wastewater emissions, saves water resources, and reduces the operating costs of enterprises.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a leather dyeing and cleaning device for artificial leather processing, which comprises a cleaning device and a water storage base, and is characterized in that a water tank is fixedly connected above the cleaning device, one side of the water tank is fixedly connected with a driving cabinet, a heating wire is arranged in the water tank, an upper water cover is arranged above the water tank, and a water outlet is formed in the upper water cover. One side of the water tank is fixedly connected with a water level observation window, and a high-pressure nozzle is fixedly connected below the water tank; clean water is extracted from the water storage base through the first-section water conveying pipe and conveyed to the water tank through the second-section water conveying pipe, so that the cleaning device forms a water circulation system, a water source needed by cleaning can be continuously provided, the obvious defects of an existing leather dyeing cleaning device in the aspect of water recycling are overcome, and the cleaning efficiency is improved. The problems that a large amount of waste water generated in the cleaning process is directly discharged, precious water resources are wasted, and the operation cost of enterprises is increased are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of artificial leather processing equipment, in particular to a leather dyeing and cleaning device for artificial leather processing. Background Art

[0002] Existing leather dyeing and cleaning devices have obvious deficiencies in water recycling, resulting in the direct discharge of a large amount of wastewater generated during the cleaning process, which not only wastes precious water resources, but also increases the operating costs of the enterprise. Secondly, although some devices have certain water recycling functions, the recycling efficiency is low and the useful components in the wastewater cannot be effectively separated and reused. This may be due to unreasonable design of the recycling system or insufficiently advanced recycling technology. Utility Model Content

[0003] The utility model aims to provide a leather dyeing and cleaning device for artificial leather processing in order to solve the problem that the existing leather dyeing and cleaning device has obvious deficiencies in water recycling.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a leather dyeing and cleaning device for artificial leather processing, comprising: a cleaning device and a water storage base, characterized in that a water tank is fixedly connected to the top of the cleaning device, a drive cabinet is fixedly connected to one side of the water tank, a heating wire is provided inside the water tank, a water upper cover is provided above the water tank, a water level observation window is fixedly connected to one side of the water tank, and a high-pressure nozzle is fixedly connected to the bottom of the water tank.

[0005] As a further solution of the utility model: a filter is fixedly connected below the cleaning device, an activated carbon frame is fixedly connected below the filter, an activated carbon layer is fixedly connected inside the activated carbon frame, the water storage base is fixedly connected below the activated carbon frame, a medicine injection port is fixedly connected to one side of the water storage base, a section of water pipe is fixedly connected to one side of the water storage base, a water pump is fixedly connected above the section of water pipe, and two sections of water pipes are fixedly connected above the water pump.

[0006] As a further solution of the utility model: a servo motor is provided on one side of the cleaning device, a leather collecting roller is provided inside the cleaning device, a leather placing roller is provided at the other end of the cleaning device, a cleaning sponge roller is provided at the other end of the cleaning device, and a cleaning brush roller is provided at the other end of the cleaning device.

[0007] As a further solution of the utility model: the drive cabinet is connected to the heating wire, and the number of the high-pressure nozzles is provided in multiple groups.

[0008] As a further solution of the utility model: the other end of the two-section water pipe is fixedly connected to one side of the water tank.

[0009] As a further solution of the utility model: the cleaning sponge roller and the cleaning brush roller are both provided in two groups.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] In the utility model, clean water is extracted from the water storage base through a water pipe and transported to the water tank through two water pipes. In this way, the cleaning device forms a water circulation system, which can continuously provide the water source required for cleaning, and improves the obvious deficiencies of the existing leather dyeing cleaning device in water recycling, resulting in a large amount of wastewater generated in the cleaning process being directly discharged, which not only wastes precious water resources, but also increases the operating cost of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of a leather dyeing and cleaning device for artificial leather processing according to the utility model;

[0013] Figure 2 It is a schematic diagram of the internal structure of a leather dyeing and cleaning device for artificial leather processing described in the utility model;

[0014] Figure 3 It is a schematic diagram of the structure inside the water tank of a leather dyeing and cleaning device for artificial leather processing described in the utility model;

[0015] Figure 4 It is a schematic diagram of the structure below the water tank in a leather dyeing and cleaning device for artificial leather processing described in the utility model;

[0016] Figure 5 It is a schematic diagram of the structure inside the water storage base in a leather dyeing and cleaning device for artificial leather processing described in the utility model;

[0017] Figure 6 The utility model is a schematic structural diagram of a cleaning component in a leather dyeing and cleaning device for artificial leather processing.

[0018] In the figure: 1. cleaning device; 2. water storage base; 3. water tank; 4. drive cabinet; 5. heating wire; 6. water supply cover; 7. water level observation window; 8. high-pressure nozzle; 9. filter; 10. activated carbon frame; 11. activated carbon layer; 12. two-section water pipe; 13. dosing port; 14. one-section water pipe; 15. water pump; 16. servo motor; 17. leather collecting roller; 18. leather releasing roller; 19. cleaning sponge roller; 20. cleaning brush roller. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The following is an explanation of the embodiments of the present utility model based on the overall structure of the present utility model.

[0021] Reference Figures 1 to 6 In the embodiment of the utility model, a leather dyeing cleaning device for artificial leather processing comprises: a cleaning device 1 and a water storage base 2, characterized in that a water tank 3 is fixedly connected above the cleaning device 1, a driving cabinet 4 is fixedly connected to one side of the water tank 3, a heating wire 5 is arranged inside the water tank 3, when the cleaning device 1 is started, the heating wire 5 in the water tank 3 starts to work, and the water temperature is increased by heating to provide an appropriate cleaning temperature, at the same time, the driving cabinet 4 controls the working state of the heating wire 5 to ensure the stability and safety of the water temperature, a water cover 6 is arranged above the water tank 3, a water level observation window 7 is fixedly connected to one side of the water tank 3, a high-pressure nozzle 8 is fixedly connected below the water tank 3, the driving cabinet 4 is connected to the heating wire 5, and the number of high-pressure nozzles 8 is arranged in multiple groups, when the artificial leather material passes through the high-pressure nozzle 8, the high-pressure nozzle 8 sprays a high-pressure water flow to strongly rinse the surface of the artificial leather, and the multiple groups of high-pressure nozzles 8 ensure the comprehensive coverage of the material surface and effectively remove residual dyes and impurities.

[0022] Reference Figure 2 and Figure 4A filter screen 9 is fixedly connected below the cleaning device 1, an activated carbon frame 10 is fixedly connected below the filter screen 9, an activated carbon layer 11 is fixedly connected inside the activated carbon frame 10, and a water storage base 2 is fixedly connected below the activated carbon frame 10. The cleaned water flows into the filter screen 9 and is filtered through the activated carbon layer 11 in the activated carbon frame 10. The activated carbon layer can absorb harmful substances and odors in the water to further improve the cleanliness of the water. The filtered water flows into the water storage base 2 to provide a water source for the next cleaning cycle. A drug injection port 13 is fixedly connected to one side of the water storage base 2, and the drug injection port 13 can be used A proper amount of cleaning agent or disinfectant is added to the water storage base 2 to improve the cleaning effect and water quality. A water pipe 14 is fixedly connected to one side of the water storage base 2, a water pump 15 is fixedly connected to the top of the water pipe 14, two water pipes 12 are fixedly connected to the top of the water pump 15, and the other end of the two water pipes 12 is fixedly connected to one side of the water tank 3. The water pump 15 is started, and clean water is drawn from the water storage base 2 through the water pipe 14, and transported to the water tank 3 through the two water pipes 12. In this way, the cleaning device 1 forms a water circulation system that can continuously provide the water source required for cleaning.

[0023] Reference Figure 6 A servo motor 16 is provided on one side of the cleaning device 1, a leather collecting roller 17 is provided inside the cleaning device 1, a leather placing roller 18 is provided at the other end of the cleaning device 1, a cleaning sponge roller 19 is provided at the other end of the cleaning device 1, and a cleaning brush roller 20 is provided at the other end of the cleaning device 1. There are two groups of cleaning sponge rollers 19 and cleaning brush rollers 20. The cleaning sponge roller 19 gently wipes the surface of the artificial leather with its soft sponge material to remove residual moisture and fine impurities, while the cleaning brush roller 20 uses its dense bristles to perform a deeper cleaning on the surface of the artificial leather, thereby further improving the cleaning effect.

[0024] The working principle of the utility model is: first, when the cleaning device 1 is started, the heating wire 5 in the water tank 3 starts to work, and the water temperature is increased by heating to provide an appropriate cleaning temperature. At the same time, the driving cabinet 4 controls the working state of the heating wire 5 to ensure the stability and safety of the water temperature. Next, the water pump 15 is started, and clean water is drawn from the water storage base 2 through a section of the water delivery pipe 14, and is transported to the water tank 3 through the second section of the water delivery pipe 12. In this way, the cleaning device 1 forms a water circulation system that can continuously provide the water source required for cleaning. During the cleaning process, the artificial leather material first enters the cleaning device 1 through the leather release roller 18. With the drive of the servo motor 16, the leather collection roller 17 inside the cleaning device 1 starts to rotate, pulling the artificial leather material forward. When the artificial leather material passes through the high-pressure nozzle 8, the high-pressure nozzle 8 sprays a high-pressure water flow to strongly rinse the surface of the artificial leather. The multiple groups of high-pressure nozzles 8 ensure comprehensive coverage of the material surface, effectively remove residual dyes and impurities, and the cleaned water flows into the leakage net 9, filtered by the activated carbon layer 11 in the activated carbon frame 10, the activated carbon layer can absorb harmful substances and odors in the water, further improving the cleanliness of the water, the filtered water flows into the water storage base 2, and provides water for the next cleaning cycle. In the process of the artificial leather material continuing to move forward, it passes through the cleaning sponge roller 19 and the cleaning brush roller 20 in succession. The cleaning sponge roller 19 uses its soft sponge material to gently wipe the surface of the artificial leather to remove residual moisture and fine impurities, while the cleaning brush roller 20 uses its dense bristles to perform a deeper cleaning of the surface of the artificial leather, further improving the cleaning effect. Finally, the fully cleaned artificial leather material is collected by the leather collection roller 17 to complete the entire cleaning process. In addition, the cleaning device 1 is also provided with a water level observation window 7, which is convenient for the staff to observe the water level in the water tank 3 at any time to ensure the smooth progress of the cleaning process. At the same time, the drug injection port 13 can be used to add an appropriate amount of cleaning agent or disinfectant to the water storage base 2 to improve the cleaning effect and water quality.

[0025] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A leather dyeing and cleaning device for artificial leather processing, comprising: A cleaning device (1) and a water storage base (2), characterized in that a water tank (3) is fixedly connected above the cleaning device (1), a drive cabinet (4) is fixedly connected to one side of the water tank (3), a heating wire (5) is provided inside the water tank (3), a water upper cover (6) is provided above the water tank (3), a water level observation window (7) is fixedly connected to one side of the water tank (3), and a high-pressure nozzle (8) is fixedly connected below the water tank (3).

2. A leather dyeing and cleaning device for artificial leather processing according to claim 1, characterized in that: A filter (9) is fixedly connected below the cleaning device (1), an activated carbon frame (10) is fixedly connected below the filter (9), an activated carbon layer (11) is fixedly connected inside the activated carbon frame (10), the water storage base (2) is fixedly connected below the activated carbon frame (10), a drug injection port (13) is fixedly connected to one side of the water storage base (2), a section of water pipe (14) is fixedly connected to one side of the water storage base (2), a water pump (15) is fixedly connected above the section of water pipe (14), and two sections of water pipe (12) are fixedly connected above the water pump (15).

3. The leather dyeing and cleaning device for artificial leather processing according to claim 1, characterized in that: A servo motor (16) is provided on one side of the cleaning device (1), a leather collecting roller (17) is provided inside the cleaning device (1), a leather placing roller (18) is provided at the other end inside the cleaning device (1), a cleaning sponge roller (19) is provided at the other end inside the cleaning device (1), and a cleaning brush roller (20) is provided at the other end inside the cleaning device (1).

4. The leather dyeing and cleaning device for artificial leather processing according to claim 1, characterized in that: The driving cabinet (4) is connected to the heating wire (5), and the high-pressure nozzles (8) are provided in a plurality of groups.

5. The leather dyeing and cleaning device for artificial leather processing according to claim 2, characterized in that: The other end of the two-section water delivery pipe (12) is fixedly connected to one side of the water tank (3).

6. The leather dyeing and cleaning device for artificial leather processing according to claim 3, characterized in that: The cleaning sponge roller (19) and the cleaning brush roller (20) are both provided in two groups.