Rust-proof and anti-freezing flow valve

By designing a heating mechanism and lubrication mechanism in the flow valve, the problem of poor anti-freeze effect of the flow valve in low-temperature environment is solved, and the normal operation and service life of the valve are achieved.

CN222633973UActive Publication Date: 2025-03-18SHANGHAI TOP FLUID TECH CO LTD
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Patent Information

Application Number
CN202421492765.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-03-18
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

Existing flow valves have poor anti-freeze effect in low-temperature environments, which may lead to larger parts gaps that affect use.

Method used

A flow valve that is anti-rust and anti-freeze is designed, and a heating mechanism is used to heat the valve housing, including a heating box, a heating pipe and a miniature air pump. The air is heated by a heating resistor wire and the valve housing is heated through the heating pipe; at the same time, a lubricating mechanism is set up to apply lubricating oil to the rotating shaft through adsorption sponge and extrusion rod to ensure that the rotating shaft is lubricated.

Benefits of technology

It effectively prevents the valve from freezing in low-temperature environments, maintains the normal operation of the valve, and extends the service life of the rotating shaft through the lubrication mechanism, avoiding rust and casing problems.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222633973U_ABST
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Abstract

The utility model discloses an anti-rust and anti-freezing flow valve which comprises a valve shell of a hollow cylindrical structure, mounting flanges are fixedly mounted on the left side and the right side of the valve shell, a butterfly valve piece is mounted in the middle of the interior of the valve shell, and a sealing ring is fixedly mounted on the outer portion of the side face of the butterfly valve piece. And a mounting seat is fixedly mounted outside the upper surface of the valve shell, a rotating shaft is rotatably mounted in the mounting seat in a penetrating mode, the bottom end of the rotating shaft and the butterfly valve piece are fixedly mounted, and a rotating handle is arranged outside the upper end of the rotating shaft. According to the anti-rust and anti-freezing flow valve, the novel structural design is adopted, a heating mechanism is arranged outside the valve shell, external air is sucked into a heating box through an air inlet hole, heating is conducted through a heating resistance wire in the heating box, and the heated air is conveyed into a heating pipeline through a first conveying pipe to flow; therefore, the valve shell is heated through the heating pipeline, and the effective anti-freezing effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of flow valves, in particular to a rust-proof and freeze-proof flow valve. Background Art

[0002] A flow valve is a device used to regulate the flow of a fluid medium. It can control the flow rate and flow rate of the fluid by adjusting the opening of the valve, thereby achieving regulation and control of the fluid medium. It is usually used in pipeline systems, industrial equipment and fluid control systems to ensure that the flow or pressure of the fluid medium in the pipeline or equipment is within a predetermined range.

[0003] In the prior art, a Chinese patent with authorization announcement number CN218440677U discloses a flow valve, including a shell, a support rod is fixedly connected to the inside of the shell, a folding plate is arranged above the support rod, a baffle is attached to the side of the folding plate away from the support rod, the baffle is arranged on the inner wall of the shell, and a trigger unit is arranged on the side of the folding plate away from the baffle. The flow valve, through the cooperation between the support rod, the folding plate, the baffle, the screw slider and the screw, realizes that the fluid flows through the folding plate in two streams, and then the two streams of fluid blend together, which can offset the impact force to a certain extent, and the flow velocity is monitored after the integration inside the shell, which solves the problem that the internal fluid of the traditional flow valve impacts the inside of the flow valve, which is not conducive to the flow monitoring of the internal measurement and control device of the flow valve. The fluid of the flow valve is more stable, so the monitoring is more accurate and the flow stabilization effect is good.

[0004] The above device controls the opening and closing of the valve by rotating the flip plate, but in actual use, the valve is generally made of metal material, which is greatly affected by thermal expansion and contraction. Therefore, when used in a low temperature environment, metal contraction may cause the gap between parts to become larger and affect use. Utility Model Content

[0005] The utility model aims to provide a rust-proof and freeze-proof flow valve to solve the problem of poor antifreeze effect in the above-mentioned background technology.

[0006] To achieve the above object, the utility model provides the following technical solution: a rust-proof and frost-proof flow valve, comprising a valve housing in a hollow cylindrical structure, with mounting flanges fixedly mounted on the left and right sides of the valve housing, and further comprising:

[0007] A butterfly valve is installed in the middle of the valve housing, a sealing ring is fixedly installed on the outside of the side of the butterfly valve, and a mounting seat is fixedly installed on the outside of the upper surface of the valve housing;

[0008] A rotating shaft is rotatably installed inside the mounting seat, and the bottom end of the rotating shaft is fixedly installed with the butterfly valve plate, and a rotating handle is arranged outside the upper end of the rotating shaft;

[0009] The valve housing is provided with a heating mechanism for heating and preventing freezing in cold conditions, and the heating mechanism comprises a heating box fixedly mounted on the lower exterior of the valve housing;

[0010] A lubrication mechanism for lubricating the rotating shaft is arranged inside the mounting seat.

[0011] Preferably, the heating mechanism further comprises a heating pipe fitted on the outer surface of the valve housing, and the heating pipe forms a communication structure with the heating box through the first delivery pipe.

[0012] Preferably, a second delivery pipe connected to the inside of the valve housing is fixedly installed above the heating box, and micro air pumps are provided outside the second delivery pipe and the first delivery pipe.

[0013] Preferably, a heating resistance wire for heating the gas is fixedly installed inside the heating box, and an air inlet pipe with a valve is fixedly installed on the front side of the heating box.

[0014] Preferably, the lubrication mechanism comprises a mounting groove provided inside the mounting seat and an adsorption sponge located inside the mounting groove, and lubricating oil is adsorbed inside the adsorption sponge.

[0015] Preferably, a connecting hole connected to the rotating shaft is opened on the side of the installation groove, and an extrusion rod for squeezing the adsorption sponge is arranged above the adsorption sponge.

[0016] Preferably, the position of the extrusion rod corresponds to the position of the rotating handle in vertical correspondence, and the rotating handle and the rotating shaft slide up and down in a through-type manner, and a limit block for limiting the rotation of the rotating handle is arranged outside the rotating shaft, and a return spring is arranged outside the lower end of the rotating shaft.

[0017] Compared with the prior art, the beneficial effects of the utility model are: the rust-proof and antifreeze flow valve adopts a new structural design, the specific contents of which are as follows:

[0018] 1. A heating mechanism is arranged outside the valve housing, and the external air is sucked into the heating box through the air inlet hole, and heated by the heating resistance wire in the heating box. The heated air is transported to the heating pipe through the first delivery pipe, so that the valve housing is heated by the heating pipe to achieve an effective antifreeze effect;

[0019] Furthermore, if gas is transported in the pipeline system, when the valve is closed, the gas in the valve is sucked into the heating box through the second delivery pipe for heating, and then transported to the valve through the second delivery pipe after heating, so that the hot air is used to dry the inside of the valve shell, thereby achieving the purpose of preventing rust inside the valve shell.

[0020] 2. A lubrication mechanism is arranged inside the mounting seat, and an adsorption sponge for absorbing lubricating oil is arranged in the mounting groove. Then, the adsorption sponge is squeezed to allow the lubricating oil to enter the rotating shaft through the connecting hole, thereby achieving the purpose of lubricating the rotating shaft;

[0021] Furthermore, a squeezing rod is arranged above the adsorption sponge, and the staff can press the rotating handle to move the rotating handle downward, thereby using the rotating handle to push the squeezing rod, so that the squeezing rod squeezes the adsorption sponge to achieve the purpose of lubrication. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the cross-sectional structure of the valve housing of the utility model;

[0024] Figure 3 This is a schematic diagram of the heating pipeline structure of the utility model;

[0025] Figure 4 This is a schematic diagram of the internal structure of the heating box of the utility model;

[0026] Figure 5 This is a schematic diagram of the structure of the adsorption sponge of the utility model;

[0027] Figure 6 For this utility model Figure 5 The enlarged structural diagram at A in the middle;

[0028] Figure 7 It is a schematic diagram of the cross-sectional structure of the rotating handle of the utility model.

[0029] In the figure: 1. valve housing; 2. mounting flange; 3. butterfly valve plate; 4. sealing ring; 5. mounting seat; 6. rotating shaft; 7. rotating handle; 8. heating box; 9. heating pipe; 10. first delivery pipe; 11. second delivery pipe; 12. air inlet pipe; 13. heating resistor wire; 14. mounting groove; 15. adsorption sponge; 16. extrusion rod; 17. connecting hole; 18. limit block; 19. reset spring. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Example 1: Please refer to Figure 1 and Figure 2 In order to achieve the purpose of controlling the opening and closing of the valve, the present embodiment provides the following technical solutions, which specifically disclose: a valve housing 1 of a hollow cylindrical structure, a mounting flange 2 fixedly installed on the left and right sides of the valve housing 1, a butterfly valve piece 3 installed at the middle position inside the valve housing 1, and a sealing ring 4 fixedly installed on the side of the butterfly valve piece 3, and a mounting seat 5 fixedly installed on the outside of the upper surface of the valve housing 1, a rotating shaft 6 is rotatably installed inside the mounting seat 5, and the bottom end of the rotating shaft 6 is fixedly installed with the butterfly valve piece 3, and a rotating handle 7 is arranged on the outside of the upper end of the rotating shaft 6.

[0032] When using the device, first use the mounting flange 2 to install the valve housing 1 in the pipeline. When the valve needs to be opened or closed, the staff operates the rotating handle 7. The rotating handle 7 drives the rotating shaft 6 to rotate under the limiting action of the limit block 18, so that the rotating shaft 6 drives the butterfly valve plate 3 to rotate, thereby realizing the opening and closing of the valve.

[0033] Example 2: Please refer to Figure 3 and Figure 4 In order to solve the problem that the traditional device has poor antifreeze effect in cold conditions, the present embodiment provides the following technical solutions, wherein a heating mechanism is provided, and the valve housing 1 is heated through a pipeline by using the heating mechanism to heat the air. Specifically, the valve housing 1 is provided with a heating mechanism for heating and antifreezing in cold conditions on the outside, the heating mechanism comprising a heating box 8 fixedly mounted on the outside of the lower side of the valve housing 1, the heating mechanism also comprising a heating pipe 9 fittedly mounted on the outer surface of the valve housing 1, and the heating pipe 9 forms a connecting structure with the heating box 8 through a first delivery pipe 10, a second delivery pipe 11 connected to the inside of the valve housing 1 is fixedly installed above the heating box 8, and micro air pumps are provided on the outside of the second delivery pipe 11 and the first delivery pipe 10, a heating resistor 13 for heating gas is fixedly installed inside the heating box 8, and an air inlet pipe 12 with a valve is fixedly installed on the front side of the heating box 8.

[0034] When used in cold conditions, turn on the micro air pump, and use the air intake pipe 12 to suck external air into the heating box 8, use the heating resistor 13 inside the heating box 8 to heat the air, and the heated air flows into the first delivery pipe 10 to heat the valve housing 1 to achieve the purpose of antifreeze. When the pipeline transports safe gas, close the air intake pipe 12, and then open the second delivery pipe 11, and use the second delivery pipe 11 to suck the gas in the valve housing 1 into the heating box 8 to heat the gas, and then transport the heated gas to the valve housing 1 again to achieve the purpose of drying and prevent residual moisture from corroding the inner wall of the valve housing 1.

[0035] Example 3: Please refer to Figure 6 and Figure 7 In order to solve the problem of rust and jamming of the rotating shaft of the traditional device after long-term use, the present embodiment provides the following technical solution, which utilizes a lubricating mechanism to lubricate the rotating shaft 6. Specifically, the mounting seat 5 is provided with a lubricating mechanism for lubricating the rotating shaft 6. The lubricating mechanism includes a mounting groove 14 provided inside the mounting seat 5 and an adsorption sponge 15 located inside the mounting groove 14, and the adsorption sponge 15 is adsorbed with lubricating oil. A connecting hole 17 connected to the position of the rotating shaft 6 is provided on the side of the mounting groove 14, and an extrusion rod 16 for extruding the adsorption sponge 15 is provided above the adsorption sponge 15. The position of the extrusion rod 16 corresponds to the position of the rotating handle 7 in upper and lower directions, and the rotating handle 7 and the rotating shaft 6 are slidable up and down through each other, and a limit block 18 for limiting the rotation of the rotating handle 7 is provided outside the rotating shaft 6, and a return spring 19 is provided outside the lower end of the rotating shaft 6.

[0036] After a period of use, before operating the rotating handle 7, the worker first presses the rotating handle 7 downward to make the rotating handle 7 move downward relative to the rotating shaft 6, and uses the rotating handle 7 to push the squeezing rod 16 downward to make the squeezing rod 16 squeeze the adsorption sponge 15. At this time, the lubricating oil in the adsorption sponge 15 is squeezed out and flows to the position of the rotating shaft 6 through the connecting hole 17, thereby achieving the lubrication effect on the rotating shaft 6.

[0037] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rust-proof and frost-proof flow valve, comprising a valve housing (1) in a hollow cylindrical structure, wherein mounting flanges (2) are fixedly mounted on the left and right sides of the valve housing (1), characterized in that: Also includes: A butterfly valve plate (3) is installed in the middle of the valve housing (1), a sealing ring (4) is fixedly installed on the outside of the side of the butterfly valve plate (3), and a mounting seat (5) is fixedly installed on the outside of the upper surface of the valve housing (1); A rotating shaft (6) is rotatably mounted inside the mounting seat (5), and the bottom end of the rotating shaft (6) is fixedly mounted to the butterfly valve plate (3), and a rotating handle (7) is provided on the outside of the upper end of the rotating shaft (6); The valve housing (1) is provided with a heating mechanism on the outside thereof for heating and preventing freezing in cold conditions, wherein the heating mechanism comprises a heating box (8) fixedly mounted on the outside of the lower side of the valve housing (1); A lubrication mechanism for lubricating the rotating shaft (6) is provided inside the mounting seat (5).

2. The rust-proof and freeze-proof flow valve according to claim 1, characterized in that: The heating mechanism further comprises a heating pipe (9) mounted on the outer surface of the valve housing (1), and the heating pipe (9) forms a communication structure with the heating box (8) via the first delivery pipe (10).

3. The rust-proof and freeze-proof flow valve according to claim 2, characterized in that: A second delivery pipe (11) connected to the interior of the valve housing (1) is fixedly installed above the heating box (8) and penetrates through the top, and micro air pumps are arranged outside the second delivery pipe (11) and the first delivery pipe (10).

4. The rust-proof and freeze-proof flow valve according to claim 3, characterized in that: A heating resistance wire (13) for heating gas is fixedly installed inside the heating box (8), and an air inlet pipe (12) with a valve is fixedly installed on the front side of the heating box (8).

5. The rust-proof and freeze-proof flow valve according to claim 1, characterized in that: The lubricating mechanism comprises a mounting groove (14) provided inside the mounting seat (5) and an adsorption sponge (15) located inside the mounting groove (14), and lubricating oil is adsorbed inside the adsorption sponge (15).

6. The rust-proof and freeze-proof flow valve according to claim 5, characterized in that: A connecting hole (17) connected to the position of the rotating shaft (6) is provided on the side of the installation groove (14), and a squeezing rod (16) for squeezing the adsorption sponge (15) is provided above the adsorption sponge (15).

7. The rust-proof and freeze-proof flow valve according to claim 6, characterized in that: The position of the squeezing rod (16) corresponds to the position of the rotating handle (7) in a vertical direction, and the rotating handle (7) and the rotating shaft (6) are slidable up and down in a through-type manner, and a limit block (18) for limiting the rotation of the rotating handle (7) is arranged outside the rotating shaft (6), and a return spring (19) is arranged outside the lower end of the rotating shaft (6).

Citation Information

Patent Citations

  • Flow valve

    CN218440677U