Uniform drying device for processing tomato peel powder
By adopting the multi-directional heat conduction and hot air dual drying mode in the processing of tomato peel powder, the diversion channel and the diversion pipe are used to transport hot air from the upper and lower simultaneously, the problems of low efficiency and uneven drying under the traditional single-direction drying method are solved, and the uniform drying and efficiency improvement of tomato peel powder are achieved.
Patent Information
- Application Number
- CN202420850623.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The material volume is large when processing tomato skin powder, the traditional single-direction drying method is inefficient and uneven drying.
A multi-directional heat conduction and hot air double drying mode is designed, through the diversion channel formed between the outer insulation cover and the inner insulation cover, and in combination with the diversion tube, hot air is transported simultaneously from the upper surface and lower bottom of the tomato powder to form a bidirectional hot air drying mode.
The uniform drying of tomato skin powder is achieved, the drying efficiency is improved, and the problems of low efficiency and uneven drying under the traditional single-direction drying method are solved.
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Figure CN222635049U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of tomato peel powder processing devices, in particular to a uniform drying device for tomato peel powder processing. Background Art
[0002] Tomato skin powder has a high lycopene content and is a safe and natural pigment and food flavor additive. At the same time, its raw materials are inexpensive and have great application prospects in the food processing industry. The processing of tomato skin powder involves a series of cleaning, sorting, thermal crushing, pulping, vacuum concentration and drying processes, among which drying is often an important post-process for the final formation of tomato skin powder products.
[0003] There are many ways to process and dry tomato skin powder. Most people now choose to heat and dry it while stirring it. However, there is often a lot of material in the processing and manufacturing of tomato skin powder. Heating and drying the tomato skin powder from only one direction is not only inefficient, but also very uneven in drying.
[0004] Therefore, in view of the above-mentioned situation that the amount of material is large during the processing of tomato peel powder, the traditional single-direction drying method is inefficient and the drying is uneven, a multi-directional heat conduction and hot air dual drying mode can be designed to further accelerate the uniform drying of tomato peel powder. Utility Model Content
[0005] In order to overcome the problems of large material volume, low efficiency and uneven drying of the traditional single-direction drying method in the current tomato peel powder processing.
[0006] The technical scheme of the utility model is: a uniform drying device for processing tomato peel powder, comprising a drying tank, an outer heat-insulating cover, a buckle, a heating resistance wire, an inner heat-insulating cover, a flow guide cover, a flow hole, and a flow guide pipe; the outer heat-insulating cover and the inner heat-insulating cover are arranged layer by layer from the outside to the inside of the drying tank, the upper ends of the outer heat-insulating cover and the upper ends of the inner heat-insulating cover are both provided with inclined plates extending toward the axial direction of the drying tank, a flow guide channel with a width of 1cm-3cm is arranged between the outer heat-insulating cover and the inner heat-insulating cover, the lower end of the outer heat-insulating cover is anchored on the bottom wall of the drying tank by bolts, the lower end of the inner heat-insulating cover is anchored on the side wall of the drying tank by bolts, and the side wall of the drying tank is anchored by bolts. The wall is provided with an air inlet of an external blower, four buckles are welded and fixed around the outer wall of the outer insulation cover, and five buckles are equidistantly arranged longitudinally, the heating resistance wire is a ring structure and is clamped and fixed in the buckles on the same horizontal plane, the heating resistance wire is externally powered by AC power, and a guide cover is sleeved between the inclined plates at the upper ends of the outer insulation cover and the inner insulation cover, and the guide cover is composed of three layers of annular plates: upper, middle and lower. The middle annular plate of the guide cover is provided with 30-60 flow holes in an annular shape for conveying hot air to the upper tomato skin powder, and the middle annular plate of the guide cover is also provided with eight guide pipes extending to the bottom of the drying tank and conveying hot air to the lower tomato skin powder.
[0007] Preferably, the air flow delivered by the external blower enters the guide channel formed between the outer insulation cover and the inner insulation cover, is blown from top to bottom to the upper surface of the tomato skin powder through the guide cover, and is blown from bottom to top to the bottom of the tomato skin powder by the guide pipe, forming a two-way hot air drying mode.
[0008] Preferably, the guide pipe is an L-shaped pipe with the lower end extending obliquely upward, and the upper end of the guide pipe is fixed in the mounting hole provided on the guide cover by extrusion and insertion of a rubber plug. The guide pipe is assembledly connected to the guide cover through the rubber plug, and the installation and disassembly are simple. A part of the hot air entering the guide cover is transported downward along the guide pipe and output upward again from the bottom of the tomato skin powder.
[0009] Preferably, a discharge port is provided at the lower end of the drying tank, an arc-shaped leakage port is provided at the lower end of the inner heat-insulating cover and the leakage port is connected with the discharge port, and the tomato skin powder after drying is discharged from the drying tank through the leakage port and the discharge port.
[0010] Preferably, four support frames are welded and fixed around the lower edge of the leakage port, a cylinder is embedded in the support frame, a sealing ring with a rubber strip on the surface is arranged between the bottom of the leakage port and the upper end of the support frame, the sealing ring is fixedly connected to the piston rod of the cylinder, and the cylinder drives the sealing ring to move up and down. When moving up, the rubber strip on the sealing ring seals the leakage port tightly to prevent leakage. When the sealing ring moves down, the leakage port is opened and the unloading channel is connected.
[0011] Preferably, a motor is installed at the lower end of the inner heat-insulating cover, and a transmission roller extending into the inner heat-insulating cover is installed at the upper end of the motor's transmission shaft. The outer wall of the transmission roller is fixedly connected to a mixing frame. The motor drives the transmission roller and the mixing frame to rotate, stirring the tomato skin powder to increase its contact surface with the hot air and ensure the drying effect.
[0012] Preferably, the drive roller is a hollow structure with a built-in rod-shaped resistance wire connected to the AC power supply. The drive roller is a copper pipe. The upper end of the drive roller is located below the middle annular plate of the air guide cover. The rod-shaped resistance wire generates heat after being energized, and radiates to the surrounding areas through the copper drive roller with high thermal conductivity, thereby assisting the drying of the tomato skin powder in the middle.
[0013] Beneficial effects of the utility model:
[0014] 1. Through the guide channel formed between the outer insulation cover and the inner insulation cover, in conjunction with the guide pipe, hot air can be delivered from the upper surface and the lower bottom of the tomato skin powder at the same time, which can not only assist in drying the material, but also use the thrust generated by the airflow to assist in turning the tomato skin powder at the bottom, thereby improving the drying efficiency and achieving very uniform two-way drying;
[0015] 2. With the help of the rod-shaped resistance wire in the transmission shaft to generate heat, the heat is transferred radiantly from the middle of the drying tank to the outside, which assists the drying of the tomato skin powder and improves the drying effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The figure shows the internal three-dimensional structure of the uniform drying device for processing tomato peel powder of the utility model;
[0017] Figure 2 Shown is a first three-dimensional structural schematic diagram of the outer heat-insulating cover and the inner heat-insulating cover of the uniform drying device for tomato peel powder processing of the utility model;
[0018] Figure 3 Shown is a second three-dimensional structural schematic diagram of the outer heat-insulating cover and the inner heat-insulating cover of the uniform drying device for tomato peel powder processing of the utility model;
[0019] Figure 4 The three-dimensional structure schematic diagram of the arrangement of the guide pipe and the stirring module of the uniform drying device for tomato peel powder processing of the utility model is shown;
[0020] Figure 5 The schematic diagram of the installation of the three-dimensional structure of the air guide cover and the air guide pipe of the uniform drying device for tomato peel powder processing of the utility model is shown;
[0021] Figure 6 Shown is a schematic diagram of the three-dimensional structure of a drying tank and an inner heat-insulating cover of a uniform drying device for processing tomato peel powder of the utility model.
[0022] Explanation of the reference numerals: 1. drying tank; 2. outer insulation cover; 3. buckle ring; 4. heating resistor wire; 5. inner insulation cover; 6. flow guide cover; 7. flow hole; 8. flow guide pipe; 9. discharge port; 10. leakage port; 11. sealing ring; 12. support frame; 13. motor; 14. transmission roller; 15. mixing frame. DETAILED DESCRIPTION
[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0024] See also Figure 1-3The utility model provides an embodiment: a uniform drying device for processing tomato peel powder, comprising a drying tank 1, an outer heat-insulating cover 2, a buckle 3, a heating resistor 4, an inner heat-insulating cover 5, a guide cover 6, a flow hole 7, and a guide pipe 8; the drying tank 1 is provided with an outer heat-insulating cover 2 and an inner heat-insulating cover 5 layer by layer from the outside to the inside, the upper end of the outer heat-insulating cover 2 and the upper end of the inner heat-insulating cover 5 are both provided with an inclined plate extending toward the axial direction of the drying tank 1, a guide channel with a width of 1cm-3cm is provided between the outer heat-insulating cover 2 and the inner heat-insulating cover 5, the lower end of the outer heat-insulating cover 2 is anchored on the bottom wall of the drying tank 1 by bolts, the lower end of the inner heat-insulating cover 5 is anchored on the side wall of the drying tank 1 by bolts, the side wall of the drying tank 1 is provided with an air inlet of an external blower, four buckle rings 3 are welded and fixed around the outer wall of the outer heat-insulating cover 2, and the buckle ring 3 is fixed to the outer wall of the outer heat-insulating cover 2. Five heating resistors 4 are arranged equidistantly in the longitudinal direction. The heating resistors 4 are of annular structure and are clamped and fixed in the buckle 3 on the same horizontal plane. The heating resistors 4 are externally connected to the mains power supply. A guide cover 6 is sleeved between the inclined plates at the upper ends of the outer insulation cover 2 and the inner insulation cover 5. The guide cover 6 is composed of three layers of annular plates: upper, middle and lower. The middle annular plate of the guide cover 6 is provided with 30-60 flow holes 7 in an annular shape for conveying hot air to the upper tomato skin powder. Eight guide pipes 8 extending to the bottom of the drying tank 1 are also installed on the middle annular plate of the guide cover 6 to convey hot air to the lower tomato skin powder. The air flow conveyed by the external blower enters the guide channel formed between the outer insulation cover 2 and the inner insulation cover 5, and is blown from top to bottom to the upper surface of the tomato skin powder through the guide cover 6, and the guide pipe 8 is blown from bottom to top to the bottom of the tomato skin powder, forming a two-way hot air drying mode.
[0025] See also Figure 4-5 In this embodiment, the guide pipe 8 is an L-shaped pipe with its lower end extending obliquely upward. The upper end of the guide pipe 8 is fixed in the mounting hole provided on the guide cover 6 by extrusion and insertion of a rubber plug. The guide pipe 8 is assembled and connected to the guide cover 6 through the rubber plug. The installation and disassembly are simple. A part of the hot air entering the guide cover 6 is transported downward along the guide pipe 8 and output upward again from the bottom of the tomato skin powder. A motor 13 is installed at the lower end of the inner heat preservation cover 5. A transmission roller 14 extending into the inner heat preservation cover 5 is installed at the upper end of the transmission shaft of the motor 13. The outer wall of the driving roller 14 is fixedly connected with a mixing frame 15. The motor 13 drives the driving roller 14 and the mixing frame 15 to rotate, stirs the tomato skin powder, makes its contact surface with the hot air larger, and ensures the drying effect. The driving roller 14 is a hollow structure and has a built-in rod-shaped resistance wire connected to the mains. The driving roller 14 is a copper pipe. The upper end of the driving roller 14 is below the middle annular plate of the air guide cover 6. The rod-shaped resistance wire generates heat after being energized, and radiates to the surroundings through the copper driving roller 14 with high thermal conductivity, thereby assisting the drying of the tomato skin powder in the middle.
[0026] See also Figure 6In this embodiment, a discharge port 9 is provided at the lower end of the drying tank 1, and an arc-shaped leakage port 10 is opened at the lower end of the inner heat-insulating cover 5, and the leakage port 10 is connected with the discharge port 9. After drying, the tomato skin powder is discharged from the drying tank 1 through the leakage port 10 and the discharge port 9. Four support frames 12 are welded and fixed around the lower edge of the leakage port 10. A cylinder is embedded in the support frame 12. A sealing ring 11 with a rubber strip on the surface is provided between the lower end of the leakage port 10 and the upper end of the support frame 12. The sealing ring 11 is fixedly connected to the piston rod of the cylinder. The cylinder drives the sealing ring 11 to move up and down. When moving up, the rubber strip on the sealing ring 11 seals the leakage port 10 tightly to prevent leakage. When the sealing ring 11 moves down, the leakage port 10 is opened and the discharge channel is connected.
[0027] During operation, the user starts the cylinder to drive the sealing ring 11 to move upward, and the rubber strip seals the leakage port 10 tightly, and then puts the tomato peel powder into the drying tank 1 and drops it into the inner heat preservation cover 5;
[0028] Then the motor 13 is started to drive the transmission roller 14 and the mixing frame 15 to rotate, stirring the tomato peel powder. At the same time, the rod-shaped resistance wire inside the transmission roller 14 is energized to generate heat, which is radiated to the surroundings through the copper transmission roller 14 with high thermal conductivity, thereby assisting the drying of the tomato peel powder in the middle.
[0029] While the tomato skin powder is being stirred, an external blower outputs air flow into a guide channel formed between the outer heat-insulating cover 2 and the inner heat-insulating cover 5. The air flow passes through the heating resistor wire 4 to form hot air. A part of the air flow is transported from above to the upper surface of the tomato skin powder through the flow holes 7 on the guide cover 6, and the other part of the air flow is output upward again from the bottom of the tomato skin powder through the guide pipe 8.
[0030] Through the above steps, the guide channel formed between the outer insulation cover 2 and the inner insulation cover 5 is used in conjunction with the guide pipe 8 to simultaneously deliver hot air from the upper surface and the lower bottom of the tomato skin powder, which can not only assist in drying the material, but also utilize the thrust generated by the airflow to assist in turning the tomato skin powder at the bottom, thereby improving the drying efficiency and achieving very uniform bidirectional drying, thereby solving the problem of large material volume during tomato skin powder processing, low efficiency and uneven drying in the traditional single-direction drying method.
[0031] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A uniform drying device for processing tomato peel powder, comprising a drying tank (1); characterized in that: The drying tank (1) further comprises an outer heat-insulating cover (2), a buckle (3), a heating resistance wire (4), an inner heat-insulating cover (5), a flow guide cover (6), a flow hole (7), and a flow guide pipe (8); the outer heat-insulating cover (2) and the inner heat-insulating cover (5) are arranged in layers from the outside to the inside of the drying tank (1); the upper ends of the outer heat-insulating cover (2) and the upper ends of the inner heat-insulating cover (5) are both provided with inclined plates extending in the axial direction of the drying tank (1); a flow guide channel with a width of 1 cm to 3 cm is provided between the outer heat-insulating cover (2) and the inner heat-insulating cover (5); the lower end of the outer heat-insulating cover (2) is fixedly mounted on the bottom wall of the drying tank (1) by bolts, the lower end of the inner heat-insulating cover (5) is fixedly mounted on the side wall of the drying tank (1) by bolts, and the side wall of the drying tank (1) is provided with an external blast fan. The invention discloses a drying machine having an air inlet, an outer wall of an outer heat-insulating cover (2) having four buckle rings (3) welded and fixed around the outer wall, five buckle rings (3) being arranged equidistantly in the longitudinal direction, a heating resistance wire (4) having an annular structure and being clamped and fixed in the buckle rings (3) on the same horizontal plane, the heating resistance wire (4) being externally connected to a mains power supply, a guide cover (6) being sleeved between the inclined plates at the upper ends of the outer heat-insulating cover (2) and the inner heat-insulating cover (5), the guide cover (6) being composed of an upper, middle and lower annular plates, 30 to 60 flow holes (7) being arranged in an annular manner on the middle annular plate of the guide cover (6) for conveying hot air to the upper tomato skin powder, and eight guide pipes (8) extending toward the bottom of the drying tank (1) for conveying hot air to the lower tomato skin powder are also installed on the middle annular plate of the guide cover (6).
2. The uniform drying device for processing tomato peel powder according to claim 1, characterized in that: The guide pipe (8) is an L-shaped pipe with its lower end extending obliquely upwards. The upper end of the guide pipe (8) is fixed in a mounting hole provided on the guide cover (6) by extrusion and insertion of a rubber plug.
3. The uniform drying device for processing tomato peel powder according to claim 1, characterized in that: The lower end of the drying tank (1) is provided with a discharge port (9), and the lower end of the inner heat-insulating cover (5) is provided with an arc-shaped discharge port (10), and the discharge port (10) is communicated with the discharge port (9).
4. The uniform drying device for processing tomato peel powder according to claim 3, characterized in that: Four support frames (12) are welded and fixed around the lower edge of the leakage port (10), a cylinder is embedded in the support frame (12), a sealing ring (11) with a rubber strip on its surface is arranged between the lower side of the leakage port (10) and the upper end of the support frame (12), and the sealing ring (11) is fixedly connected to the piston rod of the cylinder.
5. The uniform drying device for processing tomato peel powder according to claim 1, characterized in that: A motor (13) is installed at the lower end of the inner heat-insulating cover (5), a drive roller (14) extending into the inner heat-insulating cover (5) is installed at the upper end of the drive shaft of the motor (13), and the outer wall of the drive roller (14) is fixedly connected to a mixing frame (15).
6. The uniform drying device for processing tomato peel powder according to claim 5, characterized in that: The transmission roller (14) is a hollow structure and has a rod-shaped resistance wire internally connected to the mains electricity supply. The transmission roller (14) is a copper pipe fitting. The upper end of the transmission roller (14) is located below the middle ring plate of the air deflector (6).