Compressor valve plate finished product detection device

By designing the finished product detection device of the compressor valve plate, and using the lifting rod and the electromagnetic suction cup to drive the detection rod, the problem of cumbersome valve plate detection process is solved, and fast and efficient inspection is achieved, meeting production needs.

CN222635345UActive Publication Date: 2025-03-18HUBEI XINXING COMPRESSOR MFG
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Patent Information

Application Number
CN202420096455.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-16
Publication Date
2025-03-18
Estimated Expiration
2034-01-16

AI Technical Summary

Technical Problem

It is difficult to detect the arc and bending dimensions of the compressor valve plate, and there are a large number of circular holes and special-shaped holes on the valve plate, which leads to cumbersome inspection process and low efficiency, which cannot meet production needs.

Method used

A finished product detection device for compressor valve plate is designed, including the device body, the hole slot detection component and the peripheral stop detection component. The valve plate detection rod and the stop detection rod are driven by the lifting rod and the electromagnetic suction cup to quickly complete the detection of the valve plate.

Benefits of technology

It realizes rapid detection of the compressor valve plate, improves detection efficiency, and can meet production and use needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a compressor valve plate finished product detection device, which comprises a device main body, a hole groove go-no go detection assembly and a periphery go-no go detection assembly, the periphery go-no go detection assembly is fixedly arranged on the upper end face of the device main body, a mounting frame is fixedly arranged on one side of the upper end face of the device main body, and the hole groove go-no go detection assembly is fixedly arranged on the mounting frame. Illuminating lamps are mounted at the bottom end of the top wall of the mounting frame, and a hole groove on-off detection assembly is fixedly mounted at the bottom end of the top wall of the mounting frame between the two illuminating lamps; the problems that after production of existing compressor valve plates is completed, various data of the compressor valve plates need to be detected, bad products are prevented from being put into use, but detection of arcs and bending sizes of the compressor valve plates is very troublesome, and some valve plates are further provided with a large number of mounting round holes and special-shaped holes, so that the cost is low are solved. The problems that a detector needs to use different measuring tools for detection, a large amount of time is needed in the detection process, the detection efficiency is low, and the production and use requirements cannot be met are solved.
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Description

Technical Field

[0001] This utility model relates to the field of valve plate testing technology, and more specifically, to a compressor valve plate finished product testing device. Background Technology

[0002] A compressor is a driven fluid machine that raises low-pressure gas to high-pressure gas. It is the heart of a refrigeration system. Compressors are classified into reciprocating compressors, screw compressors, centrifugal compressors, linear compressors, etc., and the compressor valve plate is an important component of the compressor.

[0003] Currently, after the compressor valve plate is manufactured, it needs to be tested for various data to prevent defective products from being put into use. However, the inspection of the arc and bending dimensions of the compressor valve plate is very troublesome. In addition, some valve plates have a large number of installation round holes and irregular holes, which require the inspector to use different measuring tools for inspection. This results in a long inspection time and low inspection efficiency, which cannot meet the needs of production and use.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] To address the problems in related technologies, this utility model provides a compressor valve plate finished product testing device, which can quickly test valve plates, improve testing efficiency, and meet production and usage needs.

[0006] Therefore, the specific technical solution adopted by this utility model is as follows:

[0007] A compressor valve plate finished product testing device includes a device body, a slot clearance detection component and an outer peripheral clearance detection component. The outer peripheral clearance detection component is fixedly installed on the upper surface of the device body. A mounting frame is fixedly installed on one side of the upper surface of the device body, and a lighting lamp is installed on the bottom of the top wall of the mounting frame. The slot clearance detection component is fixedly installed on the bottom of the top wall of the mounting frame between the two lighting lamps.

[0008] The slot and hole go / no-go testing assembly includes a slot and hole go gauge testing device and a slot no-go gauge testing device. The slot and hole go gauge testing device includes a mounting assembly. A go gauge testing rod device is attached to the bottom of the mounting assembly, and a placement base is installed below the go gauge testing rod device. The slot and hole no-go gauge testing device also includes a mounting assembly, and a no-go gauge testing rod device is attached to the bottom of this mounting assembly, and a placement base is installed below the no-go gauge testing rod device.

[0009] As a further embodiment of this utility model, the installation assembly includes a lifting rod, the top end of which is fixedly installed on the bottom end of the top wall of the mounting frame, and an electromagnetic chuck is fixedly installed on the bottom end of the lifting rod.

[0010] As a further embodiment of this utility model, the go gauge detection rod device includes a go gauge rod body, an energy supply device is installed in the inner cavity of the go gauge rod body, one end of the energy supply device is electrically connected to a pressure-sensitive lamp body, and the other end of the go gauge rod body is adsorbed on the bottom end of an electromagnetic chuck.

[0011] As a further embodiment of this utility model, the stop gauge detection rod device includes a stop gauge rod body, and a power supply device is also installed in the inner cavity of the stop gauge rod body. One end of the power supply device in the inner cavity of the stop gauge rod body is electrically connected to a pressure-sensitive lamp body, and the other end of the stop gauge rod body is adsorbed on the bottom end of an electromagnetic chuck. The outer diameter of the stop gauge rod body is larger than that of the go gauge rod body.

[0012] As a further embodiment of this utility model, the peripheral go / no-go detection assembly includes a peripheral go gauge detection platform, which is mounted on the upper end face of the main body of the device by mounting bolts, and a peripheral no-go gauge detection platform is mounted on one side of the peripheral go gauge detection platform by mounting bolts.

[0013] As a further embodiment of this utility model, the placement base is mounted on the upper surface of the device body by mounting bolts.

[0014] As a further embodiment of this utility model, an equipment cavity is provided in the inner cavity of the main body of the device, and a movable door is hinged to the front side wall of the main body of the device via a hinge.

[0015] The beneficial effects of this utility model are as follows:

[0016] This invention utilizes a main body, a slot / hole check / stop detection component, and an outer peripheral check / stop detection component that work together. The user first installs the appropriate size outer peripheral check / stop detection component onto a predetermined position on the upper surface of the main body using mounting bolts, based on the valve plate to be tested. Then, the appropriate size go gauge detection rod and no-go gauge detection rod are respectively installed onto the bottom of a predetermined electromagnetic chuck. In use, the user first places the valve plate to be tested on the outer peripheral go gauge detection table, then on the outer peripheral no-go gauge detection table to complete the outer peripheral inspection of the valve plate. Finally, the valve plate is placed on the base below the go gauge detection rod. Then, using the wrench on the lifting rod, the lifting rod is pulled downwards, causing the go gauge detection rod device to move downwards. During this process, the go gauge rod can be inserted into the hole on the valve plate, and the pressure-sensitive light on the go gauge rod can serve as a prompt. After completion, the valve plate is placed on the base below the no-go gauge detection rod device. Then, using the wrench on the lifting rod, the lifting rod is pulled downwards, causing the no-go gauge detection rod device to move downwards. During this process, the no-go gauge rod cannot enter the hole on the valve plate, thus enabling the rapid inspection of a large number of holes on the valve plate. This allows the device to quickly inspect the valve plate, improving inspection efficiency and meeting production needs. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of a compressor valve plate finished product testing device according to an embodiment of the present utility model;

[0019] Figure 2 This is a schematic side view of the overall structure of a compressor valve plate finished product testing device according to an embodiment of the present utility model;

[0020] Figure 3 This is a schematic diagram of the installation components and the go gauge detection rod device of a compressor valve plate finished product inspection device according to an embodiment of the present utility model;

[0021] Figure 4 This is a schematic diagram of the gauge detection rod device structure of a compressor valve plate finished product inspection device according to an embodiment of the present utility model;

[0022] Figure 5 This is a schematic diagram of the stop gauge detection rod device of a compressor valve plate finished product inspection device according to an embodiment of the present utility model.

[0023] In the picture:

[0024] 1. Main body of the device; 2. Hole and slot go / no-go testing assembly; 3. Outer peripheral go / no-go testing assembly; 31. Outer peripheral go gauge testing platform; 32. Outer peripheral no-go gauge testing platform; 4. Mounting frame; 5. Lighting lamp; 6. Hole and slot go gauge testing device; 7. Hole and slot no-go gauge testing device; 8. Mounting assembly; 81. Lifting rod; 82. Electromagnetic chuck; 9. Go gauge testing rod device; 91. Go gauge rod body; 92. Power supply device; 93. Pressure-sensitive lamp body; 10. Placement base; 11. No-go gauge testing rod device; 111. No-go gauge rod body; 12. Movable door. Detailed Implementation

[0025] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0026] According to an embodiment of the present invention, a compressor valve plate finished product testing device is provided.

[0027] Please refer to the instruction manual appendix. Figure 1-5 According to an embodiment of the present invention, a compressor valve plate finished product inspection device includes a device body 1, a slot / hole clearance detection component 2, and an outer peripheral clearance detection component 3. The outer peripheral clearance detection component 3 is fixedly installed on the upper surface of the device body 1. A mounting bracket 4 is fixedly installed on one side of the upper surface of the device body 1, and a lighting lamp 5 is installed on the bottom of the top wall of the mounting bracket 4. An equipment cavity is opened in the inner cavity of the device body 1, and a movable door 12 is hinged to the front side wall of the device body 1. The slot / hole clearance detection component 2 is fixedly installed on the bottom of the top wall of the mounting bracket 4 between the two lighting lamps 5. The slot / hole clearance detection component 2 includes a slot / hole clearance gauge inspection device 6 and a slot / hole stop gauge inspection device 6. The measuring device 7 includes a go gauge detection device 6, which includes a mounting assembly 8. A go gauge detection rod device 9 is attached to the bottom of the mounting assembly 8, and a placement base 10 is installed below the go gauge detection rod device 9. The placement base 10 is installed on the upper surface of the device body 1 by mounting bolts. The no-go gauge detection device 7 also includes a mounting assembly 8, and a no-go gauge detection rod device 11 is attached to the bottom of the mounting assembly 8. The placement base 10 is installed below the no-go gauge detection rod device 11. The mounting assembly 8 includes a lifting rod 81, the top of which is fixedly installed on the bottom of the top wall of the mounting frame 4, and an electromagnetic chuck 82 is fixedly installed on the bottom of the lifting rod 81. The device body 1, the slot and groove go / no-go detection component 2, and the peripheral go / no-go detection component 3 work together. First, the user installs the appropriate peripheral go / no-go detection component 3 onto the predetermined position on the upper surface of the device body 1 using mounting bolts, according to the valve plate to be tested. Then, the appropriate go gauge detection rod device 9 and no-go gauge detection rod device 11 are respectively installed onto the bottom end of the predetermined electromagnetic chuck 82. In use, the user first places the valve plate to be tested on the peripheral go gauge detection table 31, then places it on the peripheral no-go gauge detection table 32 to complete the peripheral inspection of the valve plate. Finally, the valve plate is placed on the placement base 10 below the go gauge detection rod device 9, and then lifted... The wrench on the lowering lever 81 moves the lifting lever 81 downward, causing the go gauge detection lever device 9 to move downward. During this process, the go gauge rod 91 can be inserted into the hole on the valve plate, and the pressure-sensitive lamp 93 on the go gauge rod 91 can serve as a prompt. After completion, the valve plate is placed on the placement base 10 below the no-go gauge detection lever device 11. Then, the wrench on the lifting lever 81 is used to move the lifting lever 81 downward, causing the no-go gauge detection lever device 11 to move downward. During this process, the no-go gauge rod 111 cannot enter the hole on the valve plate, thus enabling the rapid detection of a large number of holes on the valve plate. This allows the device to quickly detect the valve plate, improves detection efficiency, and meets production needs.

[0028] In one embodiment, please refer to the appendix to the specification. Figure 1-5 As a further embodiment of this utility model, the go gauge detection rod device 9 includes a go gauge rod body 91, an energy supply device 92 installed in the inner cavity of the go gauge rod body 91, and one end of the energy supply device 92 is electrically connected to a pressure-contact lamp body 93. The other end of the go gauge rod body 91 is attached to the bottom end of an electromagnetic chuck 82. The no-go gauge detection rod device 11 includes a no-go gauge rod body 111, an energy supply device 92 also installed in the inner cavity of the no-go gauge rod body 111, and one end of the energy supply device 92 in the inner cavity of the no-go gauge rod body 111 is electrically connected to a pressure-contact lamp body 93. The other end of the no-go gauge rod body 111 is attached to the bottom end of an electromagnetic chuck 82, and the outer diameter of the no-go gauge rod body 111 is larger than that of the go gauge rod body 91. The go gauge rod body 91 and the no-go gauge rod body 111 work together to detect whether the holes on the valve plate are qualified, while the pressure-contact lamp body 93 serves as an indicator device.

[0029] In one embodiment, please refer to the appendix to the specification. Figure 1 and Figure 2 As a further embodiment of this utility model, the peripheral go / no-go detection assembly 3 includes a peripheral go gauge detection platform 31, which is mounted on the upper surface of the device body 1 by mounting bolts. A peripheral no-go gauge detection platform 32 is mounted on one side of the peripheral go gauge detection platform 31 by mounting bolts. The peripheral go gauge detection platform 31 and the peripheral no-go gauge detection platform 32 work together to facilitate the detection of whether the outer periphery of the valve plate is qualified.

[0030] Workflow: In use, the user first installs the appropriate circumferential go / no-go gauge inspection assembly 3 onto the predetermined position on the upper surface of the device body 1 using mounting bolts, according to the valve plate to be inspected. Then, the appropriate circumferential go gauge inspection rod device 9 and no-go gauge inspection rod device 11 are respectively installed onto the bottom end of the predetermined electromagnetic chuck 82. During operation, the user first places the valve plate to be tested onto the circumferential go gauge inspection table 31, then places the valve plate onto the circumferential no-go gauge inspection table 32 to complete the circumferential inspection of the valve plate. Finally, the valve plate is placed onto the placement base 10 below the go gauge inspection rod device 9. Using the wrench on the lifting rod 81, the lifting rod 81 is pulled down, causing the go gauge detection rod device 9 to move downward. During this process, the go gauge rod 91 can be inserted into the hole on the valve plate, and the pressure-sensitive lamp 93 on the go gauge rod 91 can serve as a prompt. After completion, the valve plate is placed on the placement base 10 below the no-go gauge detection rod device 11. Then, using the wrench on the lifting rod 81, the lifting rod 81 is pulled down, causing the no-go gauge detection rod device 11 to move downward. During this process, the no-go gauge rod 111 cannot enter the hole on the valve plate, thus allowing for the rapid completion of the inspection of a large number of holes on the valve plate.

[0031] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A compressor valve plate finished product detection device, comprising a device body (1), a hole groove pass-stop detection component (2) and a peripheral pass-stop detection component (3), characterized in that: An outer peripheral passage detection component (3) is fixedly mounted on the upper end surface of the device body (1); a mounting frame (4) is fixedly mounted on one side of the upper end surface of the device body (1); an illuminating lamp (5) is mounted on the bottom end of the top wall of the mounting frame (4); and a hole and slot passage detection component (2) is fixedly mounted on the bottom end of the top wall of the mounting frame (4) between the two illuminating lamps (5); The hole slot go / no-go detection assembly (2) comprises a hole slot go / no-go detection device (6) and a hole slot no-go detection device (7); the hole slot go / no-go detection device (6) comprises a mounting assembly (8); a go / no-go detection rod device (9) is adsorbed on the bottom end of the mounting assembly (8); and a placement base (10) is installed below the go / no-go detection rod device (9); the hole slot no-go detection device (7) also comprises a mounting assembly (8); and a no-go detection rod device (11) is adsorbed on the bottom end of the mounting assembly (8); and a placement base (10) is installed below the no-go detection rod device (11).

2. A compressor valve plate finished product detection device according to claim 1, characterized in that: The mounting assembly (8) comprises a lifting rod (81), the top end of the lifting rod (81) is fixedly mounted on the bottom end of the top wall of the mounting frame (4), and an electromagnetic suction cup (82) is fixedly mounted on the bottom end of the lifting rod (81).

3. A compressor valve plate finished product detection device according to claim 2, characterized in that: The through gauge detection rod device (9) comprises a through gauge rod body (91), an energy supply device (92) is installed in the inner cavity of the through gauge rod body (91), one end of the energy supply device (92) is electrically connected to a pressure-touch lamp body (93), and the other end of the through gauge rod body (91) is adsorbed on the bottom end of an electromagnetic suction cup (82).

4. A compressor valve plate finished product detection device according to claim 3, characterized in that: The stop gauge detection rod device (11) comprises a stop gauge rod body (111), an energy supply device (92) is also installed in the inner cavity of the stop gauge rod body (111), and one end of the energy supply device (92) in the inner cavity of the stop gauge rod body (111) is electrically connected to a pressure-touch lamp body (93), the other end of the stop gauge rod body (111) is adsorbed on the bottom end of an electromagnetic suction cup (82), and the outer diameter of the stop gauge rod body (111) is greater than that of the through gauge rod body (91).

5. A compressor valve plate finished product detection device according to claim 1, characterized in that: The peripheral go / stop detection assembly (3) comprises a peripheral go / stop gauge detection platform (31), the peripheral go / stop gauge detection platform (31) being mounted on the upper end surface of the device body (1) via mounting bolts, and a peripheral stop / stop gauge detection platform (32) being mounted on one side of the peripheral go / stop gauge detection platform (31) via mounting bolts.

6. A compressor valve plate finished product detection device according to claim 1, characterized in that: The placement base (10) is mounted on the upper end surface of the device body (1) via mounting bolts.

7. A compressor valve plate finished product detection device according to claim 1, characterized in that: An equipment cavity is provided in the inner cavity of the device body (1), and a movable door (12) is hingedly connected to the front side wall of the device body (1) via a hinge.