Convenient-to-use detection device for plastic product production

By designing a detection device including a vacuum pump, an air pump and a pressure detection system, the problem of difficulty in detecting small cracks or holes on the surface of plastic products in the prior art is solved, and a more efficient airtightness detection effect is achieved.

CN222635735UActive Publication Date: 2025-03-18HUBEI YUNLAI PLASTIC TECH
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Patent Information

Application Number
CN202421447046.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-03-18
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

Existing detection devices for plastic products production are difficult to detect small cracks or holes on the surface of plastic products through naked eyes, resulting in low detection effect.

Method used

A detection device including a base plate, a box, an air pump, a vacuum pump, an air injection pipe, a suction pipe, a pressure detector and a pressure gauge are designed. A negative pressure environment is formed through a vacuum pump, pressure data is recorded, and detection gas is injected through the air pump, and the pressure gauge data fluctuations are observed to determine the air tightness problem.

Benefits of technology

It improves the accuracy and effectiveness of airtightness detection of plastic products, and can more effectively detect small cracks or holes on the surface.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a convenient-to-use detection device for plastic product production, which relates to the field of plastic product production and comprises a bottom plate, a box body is mounted on the upper side of the bottom plate, an air injection hole is formed in the upper side of the box body, an air injection pipe is mounted in the air injection hole, and an air pump is mounted on the upper side of the bottom plate. The output end of the air pump is fixedly connected with the other end of the air injection pipe, an air suction pipe is arranged on one side of the box body, a base plate is installed on the upper side of the bottom plate, a vacuum pump is installed on the upper side of the base plate, the other end of the air suction pipe is fixedly connected with the suction end of the vacuum pump, and a pressure detector is installed in the box body. According to the utility model, the vacuum pump is started, the vacuum pump sucks out air in the box body through the air suction pipe, so that a negative pressure environment is formed in the box body, and the current pressure in the box body is recorded through the pressure detector and the pressure gauge, so that whether the plastic tank body has an air tightness problem or not is determined, and the detection effect is improved.
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Description

Technical Field

[0001] The utility model relates to the field of plastic product production, in particular to a convenient-to-use detection device for plastic product production. Background Art

[0002] Plastic product production is a process of turning liquid plastic into usable plastic products through blow molding, extrusion molding, plastic casting and other production methods. In order to ensure the normal function of the plastic products produced by this process, they need to be tested in advance, and detection equipment is needed during the testing.

[0003] In the prior art, such as publication number CN214407897U, a detection device for the production process of plastic products is disclosed, which includes a workbench, an electric push rod and a third fixed block. The inner sides of both ends of the workbench are provided with heat dissipation frames, and the inner side of the workbench is provided with a first fixed bolt, the outer side of the first fixed bolt is provided with a first fixed block, and a blower is provided above the first fixed block, one end of the blower is provided with a spring tube, and a fixing frame is provided below the spring tube, and the electric push rods are provided above the workbench, and a telescopic rod is provided above the electric push rod. In the detection device for the production process of plastic products, by providing a detection cover and an air outlet, the detection cover is convenient for sealing the inside of the plastic product, thereby detecting whether the inside of the plastic product is sealed. In addition, the setting of the thread is convenient for the user to replace different detection covers according to different plastic products, and the operation is simple and convenient for the user to use.

[0004] However, the device still has some problems. Gas is filled into the plastic product to be tested, and the plastic product is sealed with a test cover. During the inflation process, whether there is any leakage on the outside of the plastic product is observed to detect its air tightness. However, in actual operation, although most plastic products with poor air tightness can be detected after filling with gas, it is difficult to observe and detect the air tightness of some plastic products with very small cracks or holes on the surface with the naked eye. There is a problem of low detection effect of the device. Therefore, we disclose an easy-to-use detection device for plastic product production to meet people's needs. Utility Model Content

[0005] The purpose of the present application is to provide an easy-to-use detection device for plastic product production, so as to solve the problem raised in the above background technology that it is difficult to observe and detect the air tightness of some plastic products with very small cracks or holes on the surface with the naked eye, and the detection effect of the device is low.

[0006] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a detection device for plastic product production that is easy to use, comprising a base plate, a box body is installed on the upper side of the base plate, an air injection hole is provided on the upper side of the box body, an air injection pipe is installed in the air injection hole, an air pump is installed on the upper side of the base plate, the output end of the air pump is fixedly connected to the other end of the air injection pipe, an air suction pipe is provided on one side of the box body, a pad is installed on the upper side of the base plate, a vacuum pump is installed on the upper side of the pad, the other end of the air suction pipe is fixedly connected to the suction end of the vacuum pump, a pressure detector is installed in the box body, a pressure gauge is installed on the upper side of the box body, a box door is rotatably installed on one side of the box body, a sealing assembly is installed in the box body, and a fixing assembly is installed in the box body.

[0007] Preferably, the fixing assembly includes a mounting block, which is mounted on the upper side of the base plate, an adjustment groove is provided on the upper side of the mounting block, two adjustment blocks are slidably installed in the adjustment groove, a fixing block is installed on the upper side of the two adjustment blocks, a drive hole is provided on one side of the mounting block, and a drive unit is installed in the drive hole.

[0008] Preferably, the driving unit comprises a bidirectional threaded rod, a non-threaded area on the surface of the bidirectional threaded rod is rotatably mounted in the driving hole, and the two adjustment blocks are both threadedly mounted on the threaded area on the surface of the bidirectional threaded rod.

[0009] Preferably, a rotating knob is installed at one end of the bidirectional threaded rod.

[0010] Preferably, the sealing assembly comprises a hose, the hose is installed at one end of the gas injection pipe, a sealing hose is installed at the bottom end of the hose, a sealing cover is installed on the surface of the sealing hose, and an extrusion unit is installed in the sealing cover.

[0011] Preferably, the extrusion unit comprises two springs, both of which are mounted on the inner wall of the sealing cover, and extrusion sheets are mounted on opposite ends of the two springs.

[0012] Preferably, an observation port is provided on one side of the box door, and transparent glass is installed in the observation port.

[0013] In summary, the technical effects and advantages of the utility model are:

[0014] 1. In the utility model, by starting the vacuum pump, the vacuum pump sucks out the gas in the box through the suction pipe, so that a negative pressure environment is formed in the box, and the current pressure in the box is recorded by the pressure detector and the pressure gauge. Then, by starting the air pump, the air pump injects the detection gas into the plastic tank through the air injection pipe, the hose and the sealing hose, and at the same time observes whether the data displayed on the pressure gauge fluctuates, thereby determining whether the plastic tank has an airtightness problem, thereby improving the detection effect.

[0015] 2. In the utility model, the plastic tank body is placed on the mounting block, and the rotating knob is turned, which drives the bidirectional threaded rod to rotate, and the bidirectional threaded rod drives the two adjusting blocks to approach each other, and the two adjusting blocks drive the two fixing blocks to approach each other, so as to clamp and fix the plastic tank body to prevent displacement during detection and affect the detection result. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the box of the utility model;

[0019] Figure 3 It is a cutaway schematic diagram of the mounting block of the utility model;

[0020] Figure 4 This is a schematic diagram of the sealing cover of the utility model and its related structures.

[0021] In the figure: 1. bottom plate; 2. box body; 3. box door; 4. air pump; 5. pad; 6. vacuum pump; 7. air injection pipe; 8. air suction pipe; 9. pressure detector; 10. pressure gauge; 11. hose; 12. sealing cover; 13. mounting block; 14. adjusting block; 15. fixing block; 16. two-way threaded rod; 17. turning knob; 18. sealing hose; 19. spring; 20. extrusion sheet. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example 1

[0024] refer to Figure 1-4A convenient-to-use detection device for the production of plastic products is shown, comprising a base plate 1, a box body 2 is installed on the upper side of the base plate 1, an air injection hole is provided on the upper side of the box body 2, an air injection pipe 7 is installed in the air injection hole, an air pump 4 is installed on the upper side of the base plate 1, the output end of the air pump 4 is fixedly connected to the other end of the air injection pipe 7, an air suction pipe 8 is provided on one side of the box body 2, a pad 5 is installed on the upper side of the base plate 1, a vacuum pump 6 is installed on the upper side of the pad 5, the other end of the air suction pipe 8 is fixedly connected to the suction end of the vacuum pump 6, a pressure detector 9 is installed in the box body 2, a pressure gauge 10 is installed on the upper side of the box body 2, a box door 3 is rotatably installed on one side of the box body 2, a sealing component is installed in the box body 2, and a fixing component is installed in the box body 2.

[0025] Based on the above structure, the detection plastic tank body is fixed by a fixing component, and the tank mouth is sealed by a sealing component, the box door 3 is closed to seal the entire box body 2, and then the vacuum pump 6 is started, and the vacuum pump 6 sucks out the gas in the box body 2 through the suction pipe 8, so that a negative pressure environment is formed in the box body 2, and the current pressure in the box body 2 is recorded through the pressure detector 9 and the pressure gauge 10, and then the air pump 4 is started, and the air pump 4 injects the detection gas into the plastic tank body through the gas injection pipe 7, the hose 11 and the sealing hose 18, and at the same time observes whether the data displayed on the pressure gauge 10 fluctuates, so as to determine whether the plastic tank body has an airtightness problem.

[0026] like Figure 3 As shown, the fixing assembly includes a mounting block 13, which is mounted on the upper side of the base plate 1. An adjusting groove is provided on the upper side of the mounting block 13, in which two adjusting blocks 14 are slidably installed. A fixing block 15 is installed on the upper side of the two adjusting blocks 14. A driving hole is provided on one side of the mounting block 13, in which a driving unit is installed. The internal metal structure surface of the two fixing blocks 15 includes rubber material, and the rubber material is used to protect the surface of the plastic tank body from wear due to the clamping effect.

[0027] Example 2

[0028] like Figure 3 As shown, the driving unit includes a bidirectional threaded rod 16, and the non-threaded area on the surface of the bidirectional threaded rod 16 is rotatably installed in the driving hole. The two adjustment blocks 14 are both screwed and installed in the threaded area on the surface of the bidirectional threaded rod 16. A rotating knob 17 is installed at one end of the bidirectional threaded rod 16. The bidirectional threaded rod 16 is a prior art, and there are two threaded areas on its surface, and the two threaded areas are in opposite directions.

[0029] like Figure 4As shown, the sealing assembly includes a hose 11, which is installed at one end of the air injection pipe 7. A sealing hose 18 is installed at the bottom end of the hose 11. A sealing cover 12 is installed on the surface of the sealing hose 18. An extrusion unit is installed in the sealing cover 12. The interior of the sealing hose 18 is made of hard plastic, and a soft rubber is arranged on its inner wall. When it contacts the tank mouth, on the one hand, the hard plastic can prevent it from deformation, and on the other hand, the soft rubber can fit the tank mouth well to seal the tank mouth.

[0030] like Figure 2 and 4 As shown, the extrusion unit includes two springs 19, and the two springs 19 are installed on the inner wall of the sealing cover 12. The opposite ends of the two springs 19 are installed with extrusion sheets 20. The extrusion sheets 20 are squeezed by the springs 19, and the extrusion sheets 20 squeeze the hard plastic, causing the hard plastic to deform slightly, thereby improving the sealing of the inner wall.

[0031] like Figure 1 As shown, an observation port is provided on one side of the box door 3, and transparent glass is installed in the observation port, so that the actual situation inside the box body 2 can be easily observed through the transparent glass to prevent unexpected situations from occurring during the test.

[0032] Working principle of this utility model:

[0033] When using the device, the user first places the plastic can body to be inspected on the mounting block 13, and rotates the rotating knob 17, which drives the bidirectional threaded rod 16 to rotate, and the bidirectional threaded rod 16 drives the two adjusting blocks 14 to move closer to each other, and the two adjusting blocks 14 drive the two fixing blocks 15 to move closer to each other, so as to clamp and fix the plastic can body, and then pulls the sealing cover 12 downward, so that the sealing rubber tube 18 in the sealing cover 12 is tightly attached to the outer ring of the plastic can mouth to seal the can mouth, and drives the two extrusion sheets 20 to move closer to each other through the two springs 19, so that the two extrusion sheets 20 are respectively driven to move closer to each other, and the two extrusion sheets 20 are driven to move closer to each other. The pressing sheet 20 squeezes the sealing hose 18 to further improve the sealing performance. Then, the box door 3 is closed and the vacuum pump 6 is started. The vacuum pump 6 sucks out the gas in the box body 2 through the suction pipe 8 to form a negative pressure environment in the box body 2. The pressure detector 9 detects the current pressure information inside the box body 2 and displays it on the pressure gauge 10. The current pressure in the box body 2 is recorded and the air pump 4 is started again. The air pump 4 injects the detection gas into the plastic tank body through the gas injection pipe 7, the hose 11 and the sealing hose 18. At the same time, observe whether the data displayed on the pressure gauge 10 fluctuates, and then determine whether the plastic tank body has an airtightness problem.

[0034] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A convenient-to-use detection device for plastic product production, comprising a bottom plate (1), characterized in that: A box body (2) is installed on the upper side of the base plate (1), an air injection hole is provided on the upper side of the box body (2), an air injection pipe (7) is installed in the air injection hole, an air pump (4) is installed on the upper side of the base plate (1), the output end of the air pump (4) is fixedly connected to the other end of the air injection pipe (7), an air suction pipe (8) is provided on one side of the box body (2), a pad (5) is installed on the upper side of the base plate (1), a vacuum pump (6) is installed on the upper side of the pad (5), the other end of the air suction pipe (8) is fixedly connected to the suction end of the vacuum pump (6), a pressure detector (9) is installed in the box body (2), a pressure gauge (10) is installed on the upper side of the box body (2), a box door (3) is rotatably installed on one side of the box body (2), a sealing component is installed in the box body (2), and a fixing component is installed in the box body (2).

2. A convenient-to-use detection device for plastic product production according to claim 1, characterized in that: The fixing assembly comprises a mounting block (13), the mounting block (13) being mounted on the upper side of the base plate (1), an adjusting slot being provided on the upper side of the mounting block (13), two adjusting blocks (14) being slidably mounted in the adjusting slot, a fixing block (15) being mounted on the upper side of the two adjusting blocks (14), a driving hole being provided on one side of the mounting block (13), and a driving unit being mounted in the driving hole.

3. A convenient-to-use detection device for plastic product production according to claim 2, characterized in that: The driving unit comprises a bidirectional threaded rod (16), a non-threaded area on the surface of the bidirectional threaded rod (16) being rotatably mounted in the driving hole, and the two adjustment blocks (14) being both threadedly mounted on the threaded area on the surface of the bidirectional threaded rod (16).

4. A convenient-to-use detection device for plastic product production according to claim 3, characterized in that: A rotating knob (17) is installed at one end of the bidirectional threaded rod (16).

5. A convenient-to-use detection device for plastic product production according to claim 1, characterized in that: The sealing assembly comprises a hose (11), the hose (11) being installed at one end of the gas injection pipe (7), a sealing rubber hose (18) being installed at the bottom end of the hose (11), a sealing cover (12) being installed on the surface of the sealing rubber hose (18), and an extrusion unit being installed inside the sealing cover (12).

6. A convenient-to-use detection device for plastic product production according to claim 5, characterized in that: The extrusion unit comprises two springs (19), the two springs (19) are both mounted on the inner wall of the sealing cover (12), and extrusion sheets (20) are mounted on opposite ends of the two springs (19).

7. A convenient-to-use detection device for plastic product production according to claim 1, characterized in that: An observation port is provided on one side of the box door (3), and transparent glass is installed in the observation port.