Universal auxiliary tool for fluorescence detection
By designing a general auxiliary tool for fluorescence detection including tool holder, lifting part, support part and suspension part, the problem of poor adaptability of tool sets in the prior art is solved, efficient detection of various types of castings is achieved, and production efficiency and space utilization are improved.
Patent Information
- Application Number
- CN202323621537.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2033-12-28
AI Technical Summary
In the prior art, the application range of testing tooling is small and the adaptability is poor, which leads to the need to design a variety of testing tooling when facing fluorescence penetration detection of various types of castings, resulting in space congestion and site tightness.
A general auxiliary tool for fluorescence detection is designed, including tooling brackets, lifting parts, support parts and suspension parts. Through the combination of these components, the detection of workpieces to be tested of different sizes and shapes is achieved, with strong adaptability and a large application range.
The same set of universal auxiliary tooling for fluorescence detection is used to detect multiple types of workpieces to be tested, which improves production efficiency, reduces the occupancy rate of site space, and reduces the pressure of operators.
Smart Images
Figure CN222636087U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of detection tooling, and specifically relates to a universal auxiliary tooling for fluorescence detection. Background Art
[0002] With the transition from traditional manufacturing to automated manufacturing, more and more manufacturing industries are gradually introducing automated control to improve efficiency and expand production capacity in production. Under limited production conditions and process requirements, improving production efficiency as much as possible is one of the main problems faced by traditional manufacturing industries in releasing productivity.
[0003] One of the methods commonly used to improve production efficiency is to design inspection tools on the premise of automated inspection lines, increase the number of inspections, and reduce the number of operators, thereby improving production efficiency. However, when facing fluorescent penetrant inspection of various types of castings, each batch of castings needs to be designed with inspection tools, and multiple tools appear in a limited space, resulting in crowded space and tight site.
[0004] In view of the above shortcomings, the present utility model is proposed. Utility Model Content
[0005] The utility model aims to provide a universal auxiliary tool for fluorescence detection, so as to solve the problems of small application range and poor adaptability of the detection tool in the prior art.
[0006] The first aspect of the utility model provides a universal auxiliary tool for fluorescence detection, comprising:
[0007] Tooling bracket;
[0008] A hoisting part, which is installed on the top of the tooling bracket and is used to connect with an external automated crane to transfer the auxiliary tooling;
[0009] A supporting portion, the supporting portion comprising a tray and a limiting member provided on the tray, the tray being connected to the bottom of the tooling bracket and used to support the workpiece to be detected, the limiting member being used to limit the position of the workpiece to be detected on the tray; and / or
[0010] The suspension part includes a plurality of hooks, which are installed on the tooling bracket and are used to suspend the workpiece to be detected.
[0011] The fluorescent detection universal auxiliary tooling provided by the utility model may also have the following additional technical features:
[0012] In a specific implementation manner of the utility model, the tray includes cross beams and longitudinal beams arranged in a grid, and the limiting member includes a plurality of clamps detachably connected to the cross beams and longitudinal beams.
[0013] In a specific embodiment of the present invention, the number of the clamps is at least two, and the two clamps cooperate with the tooling bracket to achieve lateral and longitudinal positioning; and / or
[0014] The clamp comprises a clamping member and a stopper. The clamping member is U-shaped and suitable for clamping on the crossbeam or the longitudinal beam. The stopper is connected to the bottom surface of the clamping member away from the opening side.
[0015] In a specific implementation manner of the utility model, the pallet is a PVC pallet, or the outer side of the pallet is detachably wrapped with a PVC sleeve.
[0016] In a specific embodiment of the utility model, the suspension part also includes a telescopic driving part and a sliding bracket, the sliding bracket is slidably installed on the tooling bracket, the telescopic driving part is arranged at the top of the tooling bracket, and the lower end is connected to the sliding bracket, suitable for driving the sliding bracket to move longitudinally along the tooling bracket; the hook is arranged on the sliding bracket.
[0017] In a specific embodiment of the utility model, it also includes an inverted Y-shaped bracket, the upper end of the Y-shaped bracket is connected to the lower end of the telescopic driving part, and the lower end is connected to the sliding bracket.
[0018] In a specific embodiment of the utility model, the sliding bracket includes an outer frame and a cross bar connected between a pair of short sides of the outer frame, and the hook is provided with a screw rod and is detachably connected to the cross bar through the screw rod and a threaded fastener.
[0019] In a specific implementation manner of the utility model, there are multiple types of the hooks, and the hooks of different types have different sizes for adapting to castings of different sizes.
[0020] In a specific implementation of the utility model, the hoisting portion includes a hoisting plate and a connecting rod, and the hoisting plate is connected to the upper side of the tooling bracket through the connecting rod to form a hoisting hole with the tooling bracket.
[0021] In a specific implementation manner of the utility model, the hoisting part further includes an electromagnetic suction cup, and the electromagnetic suction cup is arranged on the hoisting plate.
[0022] The universal auxiliary tooling for fluorescent detection provided by the utility model can realize the detection of workpieces to be detected of different sizes and shapes, that is, it can realize the detection of multiple types of workpieces to be detected with the same set of universal auxiliary tooling for fluorescent detection, thereby having a wide range of applications and strong adaptability; in conjunction with the automated detection system, it can complete the detection of multiple workpieces to be detected within the effective working time, which not only improves production efficiency but also reduces the occupancy rate of site space; at the same time, the operation of the tooling structure only requires one detection personnel to operate it easily, alleviating the pressure of multiple personnel cooperating in the past. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is a schematic structural diagram of a universal auxiliary tooling for fluorescence detection in one embodiment of the utility model.
[0025] Description of reference numerals:
[0026] 100- auxiliary tooling;
[0027] 10- tooling bracket, 11- top bracket, 12- support rod,
[0028] 20-supporting part, 21-tray, 22-crossbeam, 23-longitudinal beam, 24-limiting member, 25-clamping member, 26-stop member;
[0029] 30-hoisting part, 31-hoisting plate, 32-connecting rod, 33-electromagnetic suction cup;
[0030] 40 - suspension part, 41 - hook, 42 - sliding bracket, 43 - outer frame, 44 - cross bar, 45 - Y-shaped bracket, 46 - telescopic driving part. DETAILED DESCRIPTION
[0031] The exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.
[0032] It should be understood that the terms used herein are only for the purpose of describing specific example embodiments and are not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms "one", "an" and "said" as used herein may also be meant to include plural forms. The terms "include", "comprise", "contain", and "have" are inclusive, and therefore specify the existence of stated features, steps, operations, elements and / or parts, but do not exclude the existence or addition of one or more other features, steps, operations, elements, parts, and / or combinations thereof. The method steps, processes, and operations described herein are not interpreted as necessarily requiring them to be performed in the specific order described or illustrated, unless the execution order is clearly indicated. It should also be understood that additional or alternative steps may be used.
[0033] Although the terms first, second, third, etc. can be used in the text to describe multiple elements, components, regions, layers and / or sections, these elements, components, regions, layers and / or sections should not be limited by these terms. These terms can only be used to distinguish an element, component, region, layer or section from another region, layer or section. Unless the context clearly indicates, terms such as "first", "second" and other numerical terms do not imply order or sequence when used in the text. Therefore, the first element, component, region, layer or section discussed below can be referred to as the second element, component, region, layer or section without departing from the teaching of the example embodiments.
[0034] For ease of description, spatial relative terms may be used herein to describe the relationship of one element or feature relative to another element or feature as shown in the figure, such as "inside", "outside", "inner side", "outer side", "below", "below", "above", "above", etc. Such spatial relative terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the figure. For example, if the device in the figure is turned over, then the elements described as "below other elements or features" or "below other elements or features" will subsequently be oriented as "above other elements or features" or "above other elements or features". Therefore, the example term "below..." can include both upper and lower orientations. The device can be oriented otherwise (rotated 90 degrees or in other directions) and the spatial relative descriptors used in the text are interpreted accordingly.
[0035] The utility model provides a universal auxiliary tooling 100 for fluorescence detection, which can be used in fluorescent penetration detection of castings. Specifically, it is used to carry and fix the castings, and drive the castings to move under the action of an external automated crane so that the castings are immersed in a detection liquid, thereby realizing fluorescent penetration detection.
[0036] Specifically, refer to Figure 1 The universal auxiliary tooling 100 for fluorescence detection proposed in the utility model includes a tooling bracket 10, a supporting part 20, a hoisting part 30 and / or a suspending part 40, wherein the suspending part 30 is installed on the top of the tooling bracket 10, and is used to connect with an external automated crane to transfer the auxiliary tooling 100; the supporting part 20 includes a tray 21 and a limiting member 24 arranged on the tray 21, the tray 21 is connected to the bottom of the tooling bracket 10, and is used to support the workpiece to be detected, and the limiting member 24 is used to limit the position of the workpiece to be detected on the tray 21; the suspending part 40 includes a hook 41, the hook 41 is installed on the tooling bracket 10, and is used to suspend the workpiece to be detected.
[0037] In the above structure, in the supporting part 20, the workpiece to be inspected is placed on the tray 21, and the limiter 24 is connected to the outer periphery of the tooling to be inspected, so that the tooling to be inspected can be limited to avoid movement, thereby realizing the limitation of the workpiece to be inspected. That is, the supporting part 20 supports and fixes the workpiece to be inspected by setting the tray 21, and cooperates with the tray 21 by setting the limiter 24 to limit the workpiece to be inspected. In this way, by cooperating with the tooling bracket 10 and the hoisting part 30, the supporting part 20 can transfer the workpieces to be inspected of different sizes by supporting so that the workpieces to be inspected are immersed in the inspection liquid, thereby realizing fluorescent penetration inspection.
[0038] Similarly, the suspending part 40 is provided with a hook 41 to suspend the workpiece to be inspected, and since there are multiple hooks 41, different hooks 41 can be used to suspend the workpiece to be inspected of different specifications and shapes. In this way, by cooperating with the tooling bracket 10 and the suspending part 30, the suspending part 40 can transfer the workpiece to be inspected of different sizes and specifications by suspending so that the workpiece to be inspected is immersed in the inspection liquid, thereby realizing fluorescent penetrant inspection.
[0039] That is, the fluorescent detection universal auxiliary tooling 100 provided in the embodiment of the utility model can realize the detection of castings with special structures and full-surface fine-machined castings, that is, it can realize the detection of multiple types of workpieces to be inspected with the same set of fluorescent detection universal auxiliary tooling 100, thereby having a wide range of applications and strong adaptability; in conjunction with the automated detection system, it can complete the detection of multiple workpieces to be inspected within the effective working time, which not only improves production efficiency but also reduces the occupancy rate of site space; at the same time, the operation of the tooling structure only requires one inspection personnel to easily operate, alleviating the pressure of multiple personnel cooperating in the past.
[0040] In a specific embodiment of the present invention, the tray 21 includes a crossbeam 22 and a longitudinal beam 23 arranged in a grid, and the limiter 24 includes a plurality of clamps detachably connected to the crossbeam 22 and the longitudinal beam 23. When the tray 21 is arranged in a grid, it is convenient for the clamp to adjust the connection position between the clamp and the tray 21, and then it is convenient to adjust the limiter 24 to achieve the limitation of workpieces to be inspected of different sizes.
[0041] Optionally, according to the size of the pallet 21, the number of the cross beams 22 and the longitudinal beams 23 can be any natural number between 2 and 30, specifically, 2, 5, 10, 20, 30, etc. The number of the cross beams 22 and the number of the longitudinal beams 23 can be the same or different. In a pallet 21 of the same size, the more the number of the cross beams 22 and the longitudinal beams 23, the better the fixing effect of the workpiece to be inspected.
[0042] Optionally, in the pallet 21, the angle between the cross beam 22 and the longitudinal beam 23 can be any value in the range of 0-90°. Preferably, for ease of control, the cross beam 22 and the longitudinal beam 23 are vertically arranged, that is, the angle between the two is 90°.
[0043] In a specific embodiment of the utility model, the number of the clamps is at least two, and the two clamps cooperate with the tooling bracket 10 to achieve lateral and longitudinal positioning. Specifically, when the number of the clamps is two, they can cooperate with the tooling bracket 10 to form a three-point constraint, thereby achieving the limitation of the workpiece to be detected. When the number of the clamps is multiple, they can be set at different positions of the circumference of the workpiece to be detected, thereby achieving the fixation of the workpiece to be detected.
[0044] In a specific embodiment of the present invention, the clamp includes a clamping member 25 and a stopper 26. The clamping member 25 is U-shaped and suitable for clamping on the cross beam 22 or the longitudinal beam 23. The stopper 26 is connected to the bottom surface of the clamping member 25 away from the opening side.
[0045] Specifically, the slot width of the clamping member 25 is slightly larger than the width of the cross beam 22 or the longitudinal beam 23, so that it can be clamped on the cross beam 22 or the longitudinal beam 23 through the slot. The stop member 26 can be set as a rod, which protrudes from the plane where the tray 21 is located, suitable for abutting against the outer periphery of the workpiece to be inspected to stop it.
[0046] In a specific embodiment of the present invention, the tray 21 is a PVC tray 21, or the outer side of the tray 21 is detachably wrapped with a PVC sleeve. In this way, the workpiece to be inspected can be protected and the tray 21 can be prevented from causing significant damage to the surface of the workpiece to be inspected.
[0047] In a specific embodiment of the utility model, the suspension part 40 also includes a telescopic driving part 46 and a sliding bracket 42. The sliding bracket 42 is slidably installed on the tooling bracket 10. The telescopic driving part is arranged at the top of the tooling bracket 10, and the lower end is connected to the sliding bracket 42, which is suitable for driving the sliding bracket 42 to move longitudinally along the tooling bracket 10; the hook 41 is arranged on the sliding bracket 42.
[0048] In the above structure, the telescopic drive unit 46 is fixedly connected to the top of the tool support 10, and the sliding bracket 42 is connected to the telescopic drive unit 46 to achieve a relatively fixed connection with the tool support 10, so that the hook 41 set on the sliding bracket 42 is also relatively fixedly connected with the tool support 10, thereby realizing the suspension of the tool to be detected. Since the telescopic drive unit 46 can be longitudinally extended and retracted under control, the sliding bracket 42 and the hook 41 can be driven to move longitudinally. Therefore, when necessary, the position of the hook 41 can be adjusted by the telescopic drive unit 46 so that it is suspended and connected with the upper part of the workpiece to be detected supported on the tray 21. In this way, the upper and lower ends of the workpiece to be detected are fixed, and the stability is stronger, thereby avoiding the shaking of the workpiece to be detected. At the same time, by connecting the sliding bracket 42 to the tool support 10 in a longitudinal sliding manner, the sliding bracket 42 can be limited by the tool support 10, thereby avoiding the shaking of the sliding bracket 42, thereby further reducing the shaking of the workpiece to be detected.
[0049] In a specific embodiment of the utility model, an inverted Y-shaped bracket 45 is further included, the upper end of the Y-shaped bracket 45 is connected to the lower end of the telescopic driving part, and the lower end is connected to the sliding bracket 42. The above arrangement is suitable for providing balance for the sliding bracket 42 to avoid jamming between the sliding bracket 42 and the tooling bracket 10 during the sliding process.
[0050] Optionally, the telescopic driving part 46 can be a hydraulic cylinder or a driving motor, the telescopic rod of the hydraulic cylinder is connected to the Y-shaped bracket 45, and the output shaft of the driving motor is drivingly connected to the Y-shaped bracket 45.
[0051] In a specific embodiment of the present invention, the sliding bracket 42 includes an outer frame 43 and a cross bar 44 connected between a pair of short sides of the outer frame 43. The hook 41 is provided with a screw and is detachably connected to the cross bar 44 through the screw and a threaded fastener.
[0052] Specifically, the tooling bracket 10 includes a top surface bracket 11 and a support rod 12 connected between the top surface bracket 11 and the tray 21. The number of the support rods 12 can be two, three, four, etc. The optional number of the support rods 12 is four, and the orthographic projections of the four support rods 12 are connected end to end to form a rectangle.
[0053] The shape of the sliding bracket 42 is set according to the shape enclosed by the support rods 12. When there are four support rods 12, the sliding bracket 42 is rectangular, and the corners of the rectangle are correspondingly sleeved on the connecting rods 32, so as to achieve longitudinal sliding on the support rods 12. The sliding bracket 42 includes an outer frame 43 enclosing a rectangle and a plurality of cross bars 44 connected to the inner side of the outer frame 43. Along the length direction of the cross bars 44, a plurality of longitudinal through holes are provided on the cross bars 44. The hook 41 includes a hook member arranged in a C shape and a screw connected to the hook member. The screw is inserted into the through hole and is detachably connected to the cross bar 44 through a nut.
[0054] This embodiment makes the hook 41 and the sliding bracket 42 detachably connected. On the one hand, it is convenient to adjust the position of the hook 41, so as to facilitate the hooking of workpieces to be inspected of different shapes and specifications. On the other hand, it is also used to remove the hook 41 that cannot be used for hooking according to the shape of the workpiece to be inspected, so as to avoid interference with the workpiece to be inspected and damage to the workpiece to be inspected.
[0055] In a specific implementation manner of the present invention, there are multiple types of hooks 41 , and different types of hooks 41 have different sizes for adapting to castings of different sizes.
[0056] In a specific embodiment of the present invention, the hoisting part 30 includes a hoisting plate 31 and a connecting rod 32. The hoisting plate 31 is connected to the upper part of the tooling bracket 10 through the connecting rod 32 to form a hoisting hole with the tooling bracket 10. This facilitates the connection of the automated overhead crane.
[0057] In a specific embodiment of the present invention, the hanging part 30 further includes an electromagnetic suction cup 33, and the electromagnetic suction cup 33 is arranged on the hanging plate 31. The connection stability can be further ensured by arranging the electromagnetic suction cup.
[0058] Optionally, the main structure of the detection tooling is made of square tubes.
[0059] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A universal auxiliary tool for fluorescence detection, characterized in that: include: Tooling bracket; A hoisting part, which is installed on the top of the tooling bracket and is used to connect with an external automated crane to transfer the auxiliary tooling; A supporting part, the supporting part includes a tray and a limiting member arranged on the tray, the tray is connected to the bottom of the tooling bracket and is used to support the workpiece to be detected, and the limiting member is used to limit the position of the workpiece to be detected on the tray; and / or The suspension part includes a plurality of hooks, which are installed on the tooling bracket and are used to suspend the workpiece to be detected.
2. The fluorescence detection universal auxiliary tooling according to claim 1 is characterized in that: The tray comprises cross beams and longitudinal beams arranged in a grid, and the limiting member comprises a plurality of clamps detachably connected to the cross beams and longitudinal beams.
3. The fluorescence detection universal auxiliary tooling according to claim 2 is characterized in that: The number of the clamps is at least two, and the two clamps cooperate with the tooling bracket to achieve lateral and longitudinal positioning; And / or the clamp includes a clamping member and a stopper, the clamping member is U-shaped and suitable for clamping on the crossbeam or the longitudinal beam, and the stopper is connected to the bottom surface of the clamping member away from the opening side.
4. The fluorescence detection universal auxiliary tooling according to claim 1, characterized in that: The pallet is a PVC pallet, or the outer side of the pallet is detachably wrapped with a PVC sleeve.
5. The fluorescence detection universal auxiliary tooling according to claim 1, characterized in that: The suspension part also includes a telescopic driving part and a sliding bracket, the sliding bracket is slidably installed on the tooling bracket, the telescopic driving part is arranged on the top of the tooling bracket, and the lower end is connected to the sliding bracket, suitable for driving the sliding bracket to move longitudinally along the tooling bracket; the hook is arranged on the sliding bracket.
6. The fluorescence detection universal auxiliary tooling according to claim 5, characterized in that: It also includes an inverted Y-shaped bracket, the upper end of which is connected to the lower end of the telescopic driving part, and the lower end of which is connected to the sliding bracket.
7. The fluorescence detection universal auxiliary tooling according to claim 6, characterized in that: The sliding bracket comprises an outer frame and a cross bar connected between a pair of short sides of the outer frame. The hook is provided with a screw rod and is detachably connected to the cross bar through the screw rod and a threaded fastener.
8. The fluorescence detection universal auxiliary tooling according to claim 5, characterized in that: There are multiple types of the hooks, and different types of hooks have different sizes for adapting to castings of different sizes.
9. The fluorescence detection universal auxiliary tooling according to claim 1, characterized in that: The hoisting part comprises a hoisting plate and a connecting rod, and the hoisting plate is connected to the upper side of the tooling bracket through the connecting rod to form a hoisting hole with the tooling bracket.
10. The fluorescence detection universal auxiliary tooling according to claim 9, characterized in that: The hanging part also includes an electromagnetic suction cup, and the electromagnetic suction cup is arranged on the hanging plate.