Solar module production equipment

By designing a solar module production equipment including a workbench, support plate and compression mechanism, the problem that existing equipment cannot effectively fix the solar panels is solved, stable compression of the panels is achieved, and production efficiency and practicality of the equipment are improved.

CN222639001UActive Publication Date: 2025-03-18YUNSHANG NEW ENERGY DEVELOPMENT (SHAANXI) CO LTD
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Patent Information

Application Number
CN202420989110.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-03-18
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

Existing solar module production equipment cannot effectively fix solar panels, resulting in panel displacement, affecting production efficiency and causing material waste.

Method used

A solar module production equipment including a workbench, a support plate and a pressing mechanism is designed. Through the cooperation of the electric cylinder and the telescopic column, the compaction and fixation of the solar panel is achieved to prevent displacement. The compression mechanism is driven by a press plate, a moving column, a screw and a motor. The moving column is rotated and driven to slide through the screw, and then the moving plate performs limiting operations on the panel.

Benefits of technology

Effectively prevent solar panel displacement, improve production efficiency, reduce material waste, and improve the practicality of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of solar modules, in particular to solar module production equipment, which is characterized in that a solar panel is compressed and fixed through a compressing mechanism, so that the solar panel is prevented from displacing, the production efficiency is prevented from being influenced, and the practicability is relatively high; a working groove is formed in the working table, two electric cylinders are symmetrically and fixedly installed on the working groove, the other ends of the two electric cylinders are fixedly connected with the bottom end of the supporting plate, four first telescopic columns are symmetrically and fixedly installed at the bottom end of the supporting plate, and the ends, away from the supporting plate, of the four first telescopic columns are fixedly connected with the working groove; a supporting plate is arranged on the workbench, a solar panel is placed on the supporting plate, a pressing mechanism is arranged on the workbench and comprises a pressing plate, a U-shaped plate is fixedly installed on the workbench, an L-shaped plate is fixedly installed on the U-shaped plate, a moving column is fixedly installed on the pressing plate, a first motor is fixedly installed at the bottom end of the L-shaped plate, and a screw rod is fixedly installed at the output end of the first motor.
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Description

Technical Field

[0001] The present application relates to the technical field of solar modules, and in particular to a solar module production device. Background Art

[0002] Solar modules include solar cell modules, solar photovoltaic modules, solar panel shell modules, etc. Solar production equipment can be used for the production of solar energy, where solar cell modules are composed of high-efficiency monocrystalline / polycrystalline solar cells, low-iron ultra-white velvet tempered glass, packaging materials (EVA, POE, etc.), functional backplanes, interconnection strips, bus bars, junction boxes and aluminum alloy frames.

[0003] The installation of aluminum alloy frames makes solar panels more solid, prevents serious cracks, is easy to transport, and provides the ability to withstand daily mechanical loads. Existing production equipment is unable to fix the solar panels when installing the frames. When the solar panels are displaced, it is easy to produce defective products, which reduces production efficiency and causes waste of materials. It has low practicality. Therefore, a solar module production equipment is needed to improve the above problems. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the present application provides a solar module production device that uses a clamping mechanism to clamp and fix the solar panel, thereby preventing the solar panel from shifting and affecting production efficiency, and has high practicality.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a solar panel production equipment, comprising a workbench and a support plate, wherein a working groove is provided on the workbench, two electric cylinders are symmetrically fixedly installed on the working groove, the other ends of the two electric cylinders are fixedly connected to the bottom end of the support plate, four first telescopic columns are symmetrically fixedly installed on the bottom end of the support plate, one end of the four first telescopic columns away from the support plate is fixedly connected to the working groove, and a solar panel is placed on the support plate;

[0008] A clamping mechanism is provided on the workbench, and the clamping mechanism includes a pressing plate, a U-shaped plate is fixedly installed on the workbench, an L-shaped plate is fixedly installed on the U-shaped plate, a moving column is fixedly installed on the pressing plate, a first motor is fixedly installed on the bottom end of the L-shaped plate, a screw is fixedly installed on the output end of the first motor, a threaded hole is opened on the moving column, the screw is screwed with the threaded hole, and two second telescopic columns are symmetrically fixedly installed on the pressing plate, and one end of the two second telescopic columns away from the pressing plate is fixedly connected to the U-shaped plate;

[0009] An adjustment mechanism is provided at the bottom end of the workbench, and the adjustment mechanism includes four support columns, and slide rods are slidably installed on the four support columns. The two support columns on the same side are connected by a connecting plate, and a second motor is fixedly installed on one of the connecting plates, and a rotating shaft is fixedly installed on the output end of the second motor, and the end of the rotating shaft away from the second motor is rotatably connected to the other connecting plate, and a first external thread and a second external thread are provided on the rotating shaft, and moving blocks are screwed on the first external thread and the second external thread, and the two moving blocks are hinged with hinge rods, and the other ends of the two hinge rods are hinged with hinge blocks, and the two hinge blocks are fixedly connected to the bottom end of the workbench;

[0010] The L-shaped plate is provided with a protection mechanism for protecting the first motor.

[0011] Preferably, the protection mechanism comprises a protection cover, the protection cover is fixedly mounted on the outer side wall of the L-shaped plate, and the first motor is located inside the protection cover.

[0012] Furthermore, a stabilizing block is fixedly mounted on the bottom end of each support column.

[0013] Furthermore, the two connecting plates are connected by a supporting plate, the bottom ends of the two moving blocks are both attached to and slidably connected to the supporting plate, and two rib plates are symmetrically fixedly installed on the two supporting plates.

[0014] On the basis of the above-mentioned solution, a stabilizing plate is fixedly installed at the bottom end of the U-shaped plate, a through hole is opened on the stabilizing plate, and the movable column is slidably connected with the through hole.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the present application provides a solar module production device having the following beneficial effects:

[0017] The solar module production equipment starts the second motor, which provides power to drive the rotating shaft to rotate, and the two moving blocks cooperate with the first external thread and the second external thread to move on the rotating shaft. The workbench is adjusted by the cooperation of the two hinged rods. When the workbench moves, the four slide bars slide in the four support columns respectively, so that the workbench is more stable. The solar panel is placed on the support plate, and the first motor is started, which provides power to drive the screw to rotate. When the screw rotates, the moving column slides on the U-shaped plate, and then the pressure plate is driven to move. The contact between the pressure plate and the top of the solar panel is used to limit the position of the solar panel, so that the aluminum alloy frame is installed on the solar panel through external equipment, and the solar panel is pressed to prevent displacement of the solar panel and affect the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of this application;

[0019] Figure 2 A schematic diagram of the structure of the hinged connection between two moving blocks and two hinged rods for this application;

[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of this application;

[0021] Figure 4 This is a schematic diagram of the structure of the connection between the moving column and the screw rod in this application.

[0022] Markings in the attached drawings: 1. workbench; 2. support plate; 3. electric cylinder; 4. first telescopic column; 5. solar panel; 6. U-shaped plate; 7. L-shaped plate; 8. pressure plate; 9. moving column; 10. first motor; 11. screw rod; 12. second telescopic column; 13. support column; 14. sliding rod; 15. connecting plate; 16. second motor; 17. rotating shaft; 18. first external thread; 19. second external thread; 20. moving block; 21. articulated rod; 22. articulated block; 23. protective cover; 24. stabilizing block; 25. support plate; 26. rib plate; 27. stabilizing plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0024] Example

[0025] See also Figure 1-4 A solar module production equipment includes a workbench 1 and a support plate 2. A working groove is opened on the workbench 1. Two electric cylinders 3 are symmetrically fixedly installed on the working groove. The other ends of the two electric cylinders 3 are fixedly connected to the bottom end of the support plate 2. Four first telescopic columns 4 are symmetrically fixedly installed on the bottom end of the support plate 2. One end of the four first telescopic columns 4 away from the support plate 2 is fixedly connected to the working groove. A solar panel 5 is placed on the support plate 2.

[0026] See also Figure 1 , Figure 2 and Figure 4, a clamping mechanism is provided on the workbench 1, and the clamping mechanism includes a pressing plate 8, a U-shaped plate 6 is fixedly installed on the workbench 1, an L-shaped plate 7 is fixedly installed on the U-shaped plate 6, a moving column 9 is fixedly installed on the pressing plate 8, a first motor 10 is fixedly installed on the bottom end of the L-shaped plate 7, a screw 11 is fixedly installed on the output end of the first motor 10, a threaded hole is opened on the moving column 9, and the screw 11 is screwed with the threaded hole, and two second telescopic columns 12 are symmetrically fixedly installed on the pressing plate 8, and the ends of the two second telescopic columns 12 away from the pressing plate 8 are fixedly connected to the U-shaped plate 6, and the solar panel 5 is placed on the support plate 2, and the first motor 10 is started, and the first motor 10 provides power to drive the screw 11 to rotate. When the screw 11 rotates, it drives the moving column 9 to slide on the U-shaped plate 6, and then drives the pressing plate 8 to move. Through the contact between the pressing plate 8 and the top of the solar panel 5, the solar panel 5 is limited, so that the aluminum alloy frame is installed on the solar panel 5 through external equipment.

[0027] See also Figure 1-4 The bottom end of the workbench 1 is provided with an adjustment mechanism, which includes four support columns 13, on which slide bars 14 are slidably mounted. When the workbench 1 moves, the four slide bars 14 slide in the four support columns 13 respectively. The two support columns 13 on the same side are connected by a connecting plate 15, on which a second motor 16 is fixedly mounted, and a rotating shaft 17 is fixedly mounted at the output end of the second motor 16. The end of the rotating shaft 17 away from the second motor 16 is rotatably connected to the other connecting plate 15. By starting the second motor 16, the second motor 16 provides power. The rotating shaft 17 is driven to rotate. The rotating shaft 17 is provided with a first external thread 18 and a second external thread 19. The first external thread 18 and the second external thread 19 are both screwed with a moving block 20. The two moving blocks 20 are both hinged with a hinge rod 21. The other ends of the two hinge rods 21 are both hinged with a hinge block 22. The two hinge blocks 22 are both fixedly connected to the bottom end of the workbench 1. Through the cooperation of the two moving blocks 20 and the first external thread 18 and the second external thread 19, the two moving blocks 20 can be moved on the rotating shaft 17, and the workbench 1 can be adjusted through the cooperation of the two hinge rods 21.

[0028] See also Figure 1-4 A protective mechanism is provided on the L-shaped plate 7 for protecting the first motor 10. The protective mechanism includes a protective cover 23. The protective cover 23 is fixedly mounted on the outer wall of the L-shaped plate 7. The first motor 10 is located inside the protective cover 23. The installation of the protective cover 23 protects the first motor 10.

[0029] See also Figure 1-4A stabilizing block 24 is fixedly installed at the bottom end of each supporting column 13. The installation of each stabilizing block 24 makes the supporting column 13 more stable, thereby making the workbench 1 more stable.

[0030] See also Figure 1-4 It should also be noted that the two connecting plates 15 are connected through a support plate 25, the bottom ends of the two moving blocks 20 are both attached to and slidably connected to the support plate 25, and two ribs 26 are symmetrically fixedly installed on the two support plates 25. The cooperation between the support plate 25 and the two ribs 26 makes the two moving blocks 20 more stable.

[0031] See also Figure 3 and Figure 4 A stabilizing plate 27 is fixedly installed at the bottom end of the U-shaped plate 6. A through hole is opened on the stabilizing plate 27. The movable column 9 is slidably connected to the through hole. The setting of the stabilizing plate 27 makes the movable column 9 more stable.

[0032] In summary, when the solar module production equipment is in use, the second motor 16 is started. This motor is a well-known device purchased directly from the market by technicians in this field. Here we just use it and do not make any structural and functional improvements to it. We will not go into details here. The motor is provided with a control switch matched with it. The installation position of the control switch is selected according to actual use requirements to facilitate the operator to operate and control. The second motor 16 provides power to drive the rotating shaft 17 to rotate. Through the cooperation of the two moving blocks 20 with the first external thread 18 and the second external thread 19, the two moving blocks 20 are moved on the rotating shaft 17. Through the cooperation of the support plate 25 and the two ribs 26, The combination makes the two moving blocks 20 more stable when moving, and the workbench 1 is adjusted by the cooperation of the two hinged rods 21. When the workbench 1 moves, the four sliding rods 14 slide in the four supporting columns 13 respectively, so that the workbench 1 is more stable, and the solar panel 5 is placed on the support plate 2, and the first motor 10 is started. The first motor 10 provides power to drive the screw 11 to rotate. When the screw 11 rotates, it drives the moving column 9 to slide on the U-shaped plate 6, and then drives the pressing plate 8 to move. Through the contact between the pressing plate 8 and the top of the solar panel 5, the solar panel 5 is limited, so that the aluminum alloy frame can be installed on the solar panel 5 through external equipment.

[0033] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A solar module production device, comprising a workbench (1) and a support plate (2), characterized in that: The workbench (1) is provided with a working groove, on which two electric cylinders (3) are symmetrically fixedly installed, the other ends of the two electric cylinders (3) are fixedly connected to the bottom end of the support plate (2), and the bottom end of the support plate (2) is symmetrically fixedly installed with four first telescopic columns (4), and the ends of the four first telescopic columns (4) away from the support plate (2) are all fixedly connected to the working groove, and a solar panel (5) is placed on the support plate (2); A clamping mechanism is provided on the workbench (1), the clamping mechanism comprises a pressing plate (8), a U-shaped plate (6) is fixedly installed on the workbench (1), an L-shaped plate (7) is fixedly installed on the U-shaped plate (6), a moving column (9) is fixedly installed on the pressing plate (8), a first motor (10) is fixedly installed at the bottom end of the L-shaped plate (7), a screw rod (11) is fixedly installed at the output end of the first motor (10), a threaded hole is provided on the moving column (9), the screw rod (11) is screwed into the threaded hole, two second telescopic columns (12) are symmetrically fixedly installed on the pressing plate (8), and the ends of the two second telescopic columns (12) away from the pressing plate (8) are fixedly connected to the U-shaped plate (6); The bottom end of the workbench (1) is provided with an adjustment mechanism, which includes four support columns (13), and a slide rod (14) is slidably mounted on each of the four support columns (13). Two support columns (13) on the same side are connected via a connecting plate (15), and a second motor (16) is fixedly mounted on one of the connecting plates (15). A rotating shaft (17) is fixedly mounted on the output end of the second motor (16), and an end of the rotating shaft (17) away from the second motor (16) is rotatably connected to another connecting plate (15). A first external thread (18) and a second external thread (19) are provided on the rotating shaft (17), and a moving block (20) is screwed onto the first external thread (18) and the second external thread (19), and both moving blocks (20) are hingedly connected to a hinge rod (21), and the other ends of the two hinge rods (21) are hingedly connected to a hinge block (22), and both hinge blocks (22) are fixedly connected to the bottom end of the workbench (1); The L-shaped plate (7) is provided with a protection mechanism for protecting the first motor (10).

2. A solar module production equipment according to claim 1, characterized in that: The protection mechanism comprises a protection cover (23), the protection cover (23) is fixedly mounted on the outer side wall of the L-shaped plate (7), and the first motor (10) is located inside the protection cover (23).

3. A solar module production equipment according to claim 2, characterized in that: A stabilizing block (24) is fixedly mounted on the bottom end of each support column (13).

4. A solar module production equipment according to claim 3, characterized in that: The two connecting plates (15) are connected via a supporting plate (25), the bottom ends of the two moving blocks (20) are both attached to and slidably connected to the supporting plate (25), and two ribs (26) are symmetrically fixedly mounted on the two supporting plates (25).

5. A solar module production equipment according to claim 4, characterized in that: A stabilizing plate (27) is fixedly mounted on the bottom end of the U-shaped plate (6), a through hole is provided on the stabilizing plate (27), and the movable column (9) is slidably connected to the through hole.