Novel negative pressure dust removal device
By introducing the motor-driven screw cleaning mechanism and bolt-fixed filter element design into the negative pressure dust removal device, the problem of time-consuming and labor-intensive cleaning of existing devices and low stability of filter element is solved, and efficient dust removal and equipment stability are achieved.
Patent Information
- Application Number
- CN202420872030.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The existing negative pressure dust removal device is time-consuming and labor-intensive when cleaning the filter, and requires shutdown. The stability of the filter element and core barrel is not high due to vibration, which affects the dust removal effect.
A new type of negative pressure dust removal device was designed, and the filter screen was cleaned using a motor-driven screw mechanism to avoid shutdown during disassembly and cleaning. At the same time, the filter element was fixed by bolts, reducing the impact of vibration on stability.
It realizes fast and efficient cleaning of the filter, avoids downtime losses, improves the stability and dust removal effect of the filter element, and improves the efficiency and safety of the equipment.
Smart Images

Figure CN222641542U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of negative pressure dust removal, in particular to a novel negative pressure dust removal device. Background Art
[0002] During the feed processing, dust will be generated in the unloading, crushing, mixing, screening, packaging, and the poor sealing of the preparation and conveying pipelines, which will lead to the leakage of materials. Dust is a very important factor of loss, and dust explosions account for 48% of accidents in compound feed factories. Effective control of dust generation and dust removal are very important for feed production management and control. Currently, there are many kinds of dust removal equipment, but the actual dust removal effect is not ideal, the operation is cumbersome, and the efficiency is low. Therefore, better negative pressure dust removal devices are needed to remove dust from the workshop.
[0003] For example, a new type of workshop dust removal negative pressure device with announcement number CN210497582U includes a wind suction main body. The new type of workshop dust removal negative pressure device is provided with a locking bolt. In daily use, the two locking bolts on the outside of the net ring are separated so that the net ring is taken out from between the two locking bolts, and the filter can be taken out from the inside of the filter slot for cleaning to prevent clogging caused by excessive dust;
[0004] This new type of workshop dust removal negative pressure device is to disassemble and clean the filter by setting a locking bolt at the mesh circle, but this disassembly and cleaning method is not only time-consuming and labor-intensive, but also the equipment needs to be shut down and cannot be used during the stage of disassembling and cleaning the filter, thereby reducing the use effect. At the same time, the above-mentioned method uses a fixed block and a fixed spring to tightly fix the filter element and the core barrel, but because the dust removal negative pressure device will generate a certain vibration when working, the spring is easily shaken by the vibration, thereby reducing the stability of the upper filter element and the core barrel. Therefore, it is urgent to solve the problem of fast and efficient dust removal in production to facilitate air purification, production safety, and improve the hygiene and safety of feed processing to improve feed quality. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a new type of negative pressure dust removal device, which solves the problem that the existing new type of workshop dust removal negative pressure device is not only time-consuming and labor-intensive to clean the filter, but also the equipment needs to be shut down and cannot be used during the stage of disassembling and cleaning the filter. At the same time, since the dust removal negative pressure device will generate certain vibrations when working, the spring is easily shaken by the influence of the vibration, thereby reducing the stability of the upper filter element and the core barrel.
[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a new type of negative pressure dust removal device, including a base plate and legs, a pair of legs are fixedly connected to the upper middle of the base plate, a dust collector shell is fixedly connected to the upper part of the legs, a pair of filter screens are fixedly connected to the interior of the dust collector shell, a bracket is fixedly connected to the upper left side of the base plate, and a shaker connected to the base plate is fixedly connected to the interior of the bracket, a cleaning mechanism and a dust removal mechanism are respectively installed in the inner middle and upper part of the dust collector shell, and a box plate is threadedly connected to the upper front end face of the dust collector shell through multiple bolts.
[0007] Preferably, the cleaning mechanism includes a first screw rotatably connected to the dust collector shell through a pair of bearings, the right outer wall of the first screw is threadedly connected to a vertical plate, and the upper and lower outer walls of the vertical plate are fixedly connected to cleaning brushes that fit the filter screen, the left outer wall of the dust collector shell is fixedly connected to a base, and the inside of the base is fixedly connected to a motor connected to the first screw, a pair of through holes of the vertical plate are gap-fitted with a cross bar, and the outer wall of the cross bar is fixedly connected to the inner wall of the dust collector shell.
[0008] Preferably, a first discharge pipe and a second discharge pipe are respectively connected to the bottom of the shaker and the dust collector shell.
[0009] Preferably, a feed pipe and a material guide pipe are fixedly connected to the upper left side and upper surface of the Shaklon respectively, and the other end of the material guide pipe is connected to the interior of the dust collector shell, and an air collecting hood is fixedly connected to the right end face of the material guide pipe.
[0010] Preferably, the dust removal mechanism includes a horizontal plate fixedly connected to the middle inner wall of the dust collector housing, a filter element is attached to the upper surface of the horizontal plate, a pair of pressure plates are attached to the upper surface of the filter element, and the outer wall of the pressure plate is gap-matched with the inner wall of the slide groove of the dust collector housing, a second screw is rotatably connected above the pressure plate, and the outer wall of the second screw is connected to the internal thread of the dust collector housing, and a handle is fixed to the upper surface of the second screw.
[0011] Preferably, a fan is fixedly connected to the upper right side of the bottom plate, an air duct is fixedly connected to the air intake of the fan, and the other end of the air duct is connected to the interior of the dust collector housing.
[0012] Beneficial Effects
[0013] The utility model provides a new type of negative pressure dust removal device, which has the following beneficial effects:
[0014] When the filter screen needs to be cleaned, the motor can be started so that the output shaft of the motor drives the first screw to rotate back and forth regularly, and the first screw cooperates with the cross bar to drive the vertical plate to move, so that the vertical plate can drive the cleaning brush to move, so that the filter screen does not need to be disassembled to clean it, which is not only simpler and more convenient, reduces the labor level, but also does not need to stop the machine, so the use effect is better;
[0015] The filter element can be installed between the air collecting hood and the horizontal plate, and then the handle is turned to drive the second screw to rotate, so that the second screw drives the pressure plate to move through the dust collector housing, so that the pressure plate cooperates with the horizontal plate to fix the filter element tightly, and finally the box plate is fixed to the dust collector housing by bolts. Conversely, it is also convenient to disassemble and replace the filter element, so that the filter element is not easy to shake due to the vibration of the device during operation, and the stability is higher;
[0016] After that, the feed pipe is connected to several hoses through a joint, and they are arranged on each floor of the feed factory processing workshop and connected to the clean area on site. In this way, when the fan is started, negative pressure is generated at the air duct of the fan. Under the action of negative pressure, the various hoses on site can suck in the dust and discharge it into the shaker through the feed pipe. The coarse powder in the dust is filtered by the shaker, and the fine powder is discharged into the dust collector shell through the guide pipe and the air collecting hood, and filtered through the filter element and the filter screen in turn. In this way, the dust is sucked in by negative pressure, which improves the previous method of using positive pressure blowing or simple cleaning, which will lift the dust and then let it stand and settle again, or cause dust overflow and environmental pollution. At the same time, the dust can be gathered, recycled and reused to reduce resource waste and reduce losses. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model.
[0018] Figure 2 It is a plan cross-sectional view of the utility model.
[0019] Figure 3 It is a partially enlarged schematic diagram of the utility model.
[0020] Figure 4 It is a partially enlarged schematic diagram of the utility model.
[0021] Figure 5 It is a partially enlarged schematic diagram of the utility model.
[0022] In the figure: 1. bottom plate; 2. support leg; 3. dust collector housing; 4. filter screen plate; 5. bracket; 6. box plate; 7. Shakron; 8. first screw; 9. vertical plate; 10. cleaning brush; 11. machine base; 12. motor; 13. cross bar; 14. first discharge pipe; 15. second discharge pipe; 16. feed pipe; 17. guide pipe; 18. cross plate; 19. filter element; 20. pressure plate; 21. second screw; 22. handle; 23. air collecting hood; 24. fan; 25. air duct. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-5 The utility model provides a technical solution: a new type of negative pressure dust removal device, including a bottom plate 1 and legs 2, a pair of legs 2 are fixedly connected to the middle of the top of the bottom plate 1, a dust collector housing 3 is fixedly connected to the top of the legs 2, a pair of filter screens 4 are fixedly connected to the inside of the dust collector housing 3, a bracket 5 is fixedly connected to the left side of the top of the bottom plate 1, and a shakron 7 connected to the bottom plate 1 is fixedly connected to the inside of the bracket 5, a cleaning mechanism and a dust removal mechanism are respectively installed in the middle and top of the inside of the dust collector housing 3, and a box plate 6 is threadedly connected to the top of the front end surface of the dust collector housing 3 through a plurality of bolts;
[0025] A pair of filter screens 4 can be fixedly connected inside the dust collector housing 3 , so that the feed dust can be better filtered through the filter screens 4 .
[0026] The present embodiment is further configured such that the cleaning mechanism includes a first screw 8 rotatably connected to the dust collector housing 3 through a pair of bearings, a vertical plate 9 is threadedly connected to the right outer wall of the first screw 8, and the upper and lower outer walls of the vertical plate 9 are fixedly connected to a cleaning brush 10 that fits the filter screen plate 4, a base 11 is fixedly connected to the left outer wall of the dust collector housing 3, and a motor 12 connected to the first screw 8 is fixedly connected to the inside of the base 11, a cross bar 13 is gap-fitted at a pair of through holes of the vertical plate 9, and the outer wall of the cross bar 13 is fixedly connected to the inner wall of the dust collector housing 3;
[0027] Two through holes can be processed inside the vertical plate 9, and a cross bar 13 can be set at the through holes, so that the cross bar 13 can limit the vertical plate 9. When the motor 12 is started, the output shaft of the motor 12 can drive the first screw 8 to rotate back and forth regularly, and the first screw 8 cooperates with the cross bar 13 to drive the vertical plate 9 to move. In this way, the vertical plate 9 can drive the cleaning brush 10 to move, so that the filter plate 4 can be cleaned without disassembling it.
[0028] This embodiment is further configured such that the lower parts of the Shakron 7 and the dust collector housing 3 are respectively connected with a first discharge pipe 14 and a second discharge pipe 15;
[0029] Valves may be installed on the first discharge pipe 14 and the second discharge pipe 15 , so that the dust material in the shaklon 7 and the dust collector housing 3 can be discharged through the first discharge pipe 14 and the second discharge pipe 15 .
[0030] This embodiment is further configured such that a feed pipe 16 and a guide pipe 17 are fixedly connected to the upper left side and the upper surface of the Shakron 7, respectively, and the other end of the guide pipe 17 is connected to the inside of the dust collector housing 3, and a gas collecting hood 23 is fixedly connected to the right end surface of the guide pipe 17;
[0031] The feed pipe 16 can be connected to a plurality of hoses through a two-way joint or a three-way joint, and arranged on each floor of the feed factory processing workshop and connected to the clean area on site, so as to achieve multiple uses of one machine and reduce enterprise costs.
[0032] The present embodiment is further configured such that the dust removal mechanism includes a horizontal plate 18 fixedly connected to the middle inner wall of the dust collector housing 3, a filter element 19 is attached to the upper surface of the horizontal plate 18, a pair of pressing plates 20 are attached to the upper surface of the filter element 19, and the outer wall of the pressing plate 20 is gap-matched with the inner wall of the slide groove of the dust collector housing 3, a second screw 21 is rotatably connected above the pressing plate 20, and the outer wall of the second screw 21 is connected to the internal thread of the dust collector housing 3, and a handle 22 is fixedly connected to the upper surface of the second screw 21;
[0033] An opening is processed in the middle of the cross plate 18 to ensure air circulation. Slide grooves are processed on the upper inner walls on the left and right sides of the dust collector housing 3, so that the pressure plate 20 can be limited by the slide grooves. When the handle 22 is turned, the second screw 21 can be driven to rotate through the handle 22, so that the second screw 21 drives the pressure plate 20 to move through the dust collector housing 3, so that the pressure plate 20 cooperates with the cross plate 18 to fix the filter element 19 tightly.
[0034] This embodiment is further configured such that a fan 24 is fixedly connected to the upper right side of the bottom plate 1, an air duct 25 is fixedly connected to the air inlet of the fan 24, and the other end of the air duct 25 is connected to the interior of the dust collector housing 3;
[0035] A large-mesh interception net may be provided at the left end of the air duct 25 to intercept dust and prevent the dust from being sucked into the fan 24 .
[0036] It is worth noting that the models of the electrical structures involved in this application can be selected according to user needs, and only need to meet the use requirements of this application. At the same time, the corresponding control circuits are all existing technologies and can be fully implemented by personnel in this field, so no further details will be given.
[0037] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the field. The following mainly introduces the working principle and process.
[0038] Embodiment: When the device needs to be used, the external power supply and control circuit of each electrical structure can be connected, and then the filter element 19 is installed between the air collecting cover 23 and the horizontal plate 18, and then the handle 22 is turned to drive the second screw 21 to rotate through the handle 22, so that the second screw 21 drives the pressure plate 20 to move through the dust collector housing 3, so that the pressure plate 20 cooperates with the horizontal plate 18 to tighten and fix the filter element 19, and finally the box plate 6 is fixed to the dust collector housing 3 by bolts, and vice versa, it is also convenient to disassemble and replace the filter element 19, so that the filter element 19 is not easy to shake due to the vibration of the device during operation, and the stability is higher;
[0039] Afterwards, the feed pipe 16 is connected to several hoses through a joint, and arranged on each floor of the feed factory processing workshop and connected to the clean area on site. In this way, when the fan 24 is started, negative pressure is generated at the air duct 25 of the fan 24. In this way, under the action of negative pressure, the various hoses on site can suck in the dust and discharge it into the shaklong 7 through the feed pipe 16. The coarse powder in the dust is filtered by the shaklong 7, and the fine powder is discharged into the dust collector housing 3 through the guide pipe 17 and the air collecting hood 23, and is filtered through the filter element 19 and the filter screen plate 4 in turn. In this way, the dust is sucked in by negative pressure, which improves the previous positive pressure blowing or simple cleaning method, which raises the dust and then lets it stand and settles again, or causes dust overflow and environmental pollution. At the same time, the dust can be gathered, recycled and reused, reducing resource waste and reducing losses;
[0040] When the filter screen plate 4 needs to be cleaned, the motor 12 can be started so that the output shaft of the motor 12 drives the first screw 8 to rotate back and forth regularly. The first screw 8 cooperates with the cross bar 13 to drive the vertical plate 9 to move, so that the vertical plate 9 can drive the cleaning brush 10 to move, so that the filter screen plate 4 does not need to be disassembled to clean it. It is not only simpler and more convenient, reducing the labor level, but also does not require shutdown, so the use effect is better.
[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A novel negative pressure dust removal device, comprising a base plate (1) and legs (2), wherein a pair of legs (2) are fixedly connected to the middle of the upper portion of the base plate (1), characterized in that: A dust collector housing (3) is fixedly connected above the support leg (2), a pair of filter screens (4) are fixedly connected inside the dust collector housing (3), a bracket (5) is fixedly connected to the upper left side of the base plate (1), and a shakron (7) connected to the base plate (1) is fixedly connected inside the bracket (5), a cleaning mechanism and a dust removal mechanism are respectively installed in the middle and upper part of the interior of the dust collector housing (3), and a box plate (6) is threadedly connected to the upper front end surface of the dust collector housing (3) via a plurality of bolts.
2. A new type of negative pressure dust removal device according to claim 1, characterized in that: The cleaning mechanism comprises a first screw (8) rotatably connected to the dust collector housing (3) via a pair of bearings, a vertical plate (9) being threadedly connected to the right outer wall of the first screw (8), and a cleaning brush (10) which is in contact with the filter screen (4) is fixedly connected to the upper and lower outer walls of the vertical plate (9), a base (11) is fixedly connected to the left outer wall of the dust collector housing (3), and a motor (12) connected to the first screw (8) is fixedly connected to the inside of the base (11), and a cross bar (13) is gap-fitted at a pair of through holes of the vertical plate (9), and the outer wall of the cross bar (13) is fixedly connected to the inner wall of the dust collector housing (3).
3. A new type of negative pressure dust removal device according to claim 1, characterized in that: A first discharge pipe (14) and a second discharge pipe (15) are respectively connected below the shaker (7) and the dust collector housing (3).
4. A new type of negative pressure dust removal device according to claim 1, characterized in that: A feed pipe (16) and a material guide pipe (17) are fixedly connected to the upper left side and the upper surface of the Shaklong (7), respectively, and the other end of the material guide pipe (17) is connected to the interior of the dust collector housing (3), and the right end surface of the material guide pipe (17) is fixedly connected to an air collecting hood (23).
5. A new type of negative pressure dust removal device according to claim 1, characterized in that: The dust removal mechanism comprises a transverse plate (18) fixedly connected to the middle inner wall of the dust collector housing (3), a filter element (19) being attached to the upper surface of the transverse plate (18), a pair of pressure plates (20) being attached to the upper surface of the filter element (19), and the outer wall of the pressure plate (20) is gap-matched with the inner wall of the slide groove of the dust collector housing (3), a second screw rod (21) is rotatably connected above the pressure plate (20), and the outer wall of the second screw rod (21) is connected to the internal thread of the dust collector housing (3), and a handle (22) is fixedly connected to the upper surface of the second screw rod (21).
6. A new type of negative pressure dust removal device according to claim 1, characterized in that: A fan (24) is fixedly connected to the upper right side of the bottom plate (1), an air duct (25) is fixedly connected to the air intake of the fan (24), and the other end of the air duct (25) is connected to the interior of the dust collector housing (3).
Citation Information
Patent Citations
Novel workshop dust removal negative-pressure device
CN210497582U