Efficient mixing device for processing scale and corrosion inhibitor

Abstract

The utility model discloses a mixing device for efficient scale and corrosion inhibitor processing, which relates to the technical field of scale and corrosion inhibitor processing, and comprises a raw material bin for storing materials, two equal material storage spaces with upward openings are formed in the raw material bin; an opening over against the raw material bin is formed in the upper part of the mixing bin; by arranging the first transmission wheel, the second transmission wheel, the third transmission wheel and the transmission belt, the motor can be started through the controller, so that the motor can drive the material distributing plate to rotate through the driving shaft, and the material distributing plate is driven to rotate through the driving shaft. And meanwhile, a driving shaft drives a transmission belt to rotate through a second transmission wheel, so that the transmission belt drives a first transmission wheel and a third transmission wheel to rotate, and the first transmission wheel drives a material distribution plate to rotate synchronously through a first rotating shaft, so that different raw materials stored in the raw material bin can be uniformly discharged, energy consumption is reduced, and synchronism is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of scale inhibitor and corrosion inhibitor processing, in particular to a mixing device for high-efficiency scale inhibitor and corrosion inhibitor processing. Background Art

[0002] The scale inhibitor is composed of organic phosphine, high-quality copolymer and copper corrosion inhibitor. It has excellent corrosion inhibition performance on carbon steel, copper and copper alloys, and has excellent scale inhibition and dispersion performance on calcium carbonate and calcium phosphate. The scale inhibitor is composed of organic phosphine, high-quality copolymer and copper corrosion inhibitor. It has excellent corrosion inhibition performance on carbon steel, copper and copper alloys, and has excellent scale inhibition and dispersion performance on calcium carbonate and calcium phosphate. The mixing process is essential in the production and processing of scale inhibitors and corrosion inhibitors.

[0003] Referring to the existing patent publication number: CN209271354U, a mixing device for processing high-efficiency scale and corrosion inhibitors includes a first storage bin, a first dosing disk is installed at the lower inner end of the first storage bin through a rotating shaft, and a first motor is fixedly installed on one side of the storage bin through a mounting seat. The first motor is connected to the rotating shaft where the first dosing disk is located through a belt and a pulley. The raw materials are automatically brought out of the storage bin by the rotation of the first dosing disk and the second dosing disk, and the purpose of proportioning the raw materials can be achieved by controlling the rotation speed of the first dosing disk and the second dosing disk and the number of grooves arranged on the upper part, thereby ensuring that the raw materials have the best mixing ratio when mixing, and no manual operation is required to save time and effort.

[0004] However, in the above technical solution, since the discharge of the raw materials is driven separately, the raw materials discharged from the two storage bins are easily out of sync, and when a malfunction occurs, one side is easily discharged while the other side is not, thereby affecting the uniformity of the mixing ratio; at the same time, when the raw materials are mixed, the stirring effect is relatively single, resulting in relatively low efficiency, and when the mixed materials are discharged, materials are easily left in the mixing bin. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a mixing device for processing high-efficiency scale and corrosion inhibitors.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A mixing device for processing high-efficiency scale and corrosion inhibitors, comprising:

[0008] The raw material storage bin has two equal storage spaces with openings upward;

[0009] A mixing silo for mixing materials, with an opening on the top facing the raw material silo;

[0010] A motor is installed at a position on the front side of the surface of the raw material bin corresponding to one of the storage spaces;

[0011] A drive shaft connected to the output end of the motor and extending through the back of the raw material bin and located in one of the storage spaces;

[0012] A first rotating shaft, one end of which protrudes from the back of the raw material bin and is connected to the inside of the raw material bin, and is located in another material storage space and is level with the driving shaft;

[0013] The second rotating shaft is installed through a connecting plate fixed to the bottom of the raw material bin.

[0014] The utility model is further provided with a first transmission wheel, which is mounted on one end of the first rotating shaft protruding from the raw material bin;

[0015] A second transmission wheel, which is installed horizontally with the first transmission wheel at an end of the drive shaft away from the motor;

[0016] A third transmission wheel, which is mounted on one end of the second rotating shaft, and the third transmission wheel is located directly below the center line between the first transmission wheel and the second transmission wheel;

[0017] The transmission belt is arranged in a downward triangle and connected to the surfaces of the first transmission wheel, the second transmission wheel and the third transmission wheel.

[0018] The utility model is further provided with a material dividing plate, each of which is provided with at least two surfaces mounted on the driving shaft and the first rotating shaft;

[0019] The guide platforms are all in the shape of right-angle trapezoids and are arranged in the material storage space inside the raw material bin, and the material dividing plates are located between the guide platforms.

[0020] The utility model is further configured that the raw material warehouse also includes:

[0021] Discharge pipes are connected to both sides of the bottom of the raw material bin and communicate with the discharge ports provided at the bottom of the storage space;

[0022] A third rotating shaft is rotatably connected to the center of the bottom of the raw material bin through a bearing and extends to the inner side of the mixing bin at a certain distance from the bottom of the mixing bin;

[0023] A first bevel gear, which is mounted on an upper portion of the surface of the third rotating shaft;

[0024] The second bevel gear is meshed with the first bevel gear and is installed at the other end of the second rotating shaft.

[0025] The utility model is further configured that the mixing bin also includes:

[0026] A heating element is installed vertically at the inner center of the mixing bin;

[0027] The heating element is located in a space where the third rotating shaft opening is downwardly disposed.

[0028] The utility model is further configured that the third rotating shaft also includes:

[0029] The stirring rods are provided with a hollow cavity inside and are installed on the surface of the third rotating shaft, and are staggered up and down;

[0030] One end of the cavity is communicated with a space provided inside the third rotating shaft.

[0031] The utility model is further configured that the mixing bin also includes:

[0032] A vibrator installed at one side of the bottom of the mixing bin;

[0033] A discharge pipe, the surface of which is provided with an electric-controlled valve, is installed at the other side of the bottom of the mixing bin.

[0034] The utility model is further configured that the raw material warehouse also includes:

[0035] A controller, which is arranged on one side of the surface of the raw material bin;

[0036] The controller is electrically connected to the motor, the vibrator, the heating element and the electric control valve provided on the surface of the discharge pipe respectively.

[0037] Compared with the prior art, the utility model has at least the following beneficial effects:

[0038] 1. The mixing device for processing high-efficiency scale inhibitors and corrosion inhibitors is provided with a first transmission wheel, a second transmission wheel, a third transmission wheel and a transmission belt. When discharging and mixing the raw materials, the device can start the motor through a controller, so that the motor can drive the dividing plate to rotate through the driving shaft, and at the same time, the driving shaft drives the transmission belt to rotate through the second transmission wheel, so that the transmission belt drives the first transmission wheel and the third transmission wheel to rotate, and the first transmission wheel drives the dividing plate to rotate synchronously through the first rotating shaft, so that different raw materials stored in the raw material bin can be evenly discharged, and the rotation of the third transmission wheel will also drive the stirring mechanism to operate. A single driving motor can drive the uniform discharge and mixing of the device, thereby saving energy consumption and improving synchronization.

[0039] 2. The mixing device for processing high-efficiency scale inhibitors and corrosion inhibitors is provided with a heating element and a vibrator. When mixing and stirring the raw materials, the staff can start the heating element and the vibrator through the controller, so that the heating element can emit a certain amount of heat after working, and the heat can be transferred to the cavity of the stirring rod through the space provided below the inner part of the third rotating shaft, thereby providing a certain amount of heat for the stirring rod, so that the raw materials can also be heated when mixed and stirred. Heating can promote the reaction of various chemical substances, which is conducive to uniform mixing and improves the quality and effect of the product. At the same time, heating can also reduce the viscosity of the liquid, improve fluidity, make mixing more convenient, and improve efficiency. At the same time, the vibrator can form a certain resonance with the mixing bin after working to avoid material sticking and facilitate discharge. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 This is a schematic diagram of the overall structure of a mixing device for processing a high-efficiency scale and corrosion inhibitor proposed by the utility model;

[0041] Figure 2 This is a schematic diagram of the overall structure of the other side of a mixing device for processing a high-efficiency scale and corrosion inhibitor proposed by the utility model;

[0042] Figure 3 This is a schematic diagram of the front cross-section structure of a mixing device for processing a high-efficiency scale and corrosion inhibitor proposed by the utility model;

[0043] Figure 4 The utility model proposes a mixing device for high-efficiency scale and corrosion inhibitor processing Figure 3 Schematic diagram of the enlarged structure at point A in the middle.

[0044] In the figure: 1. raw material bin; 2. controller; 3. mixing bin; 4. motor; 5. first transmission wheel; 6. first rotating shaft; 7. driving shaft; 8. second transmission wheel; 9. third transmission wheel; 10. second rotating shaft; 11. transmission belt; 12. guide platform; 13. dividing plate; 14. discharge pipe; 15. vibrator; 16. discharge pipe; 17. stirring rod; 18. cavity; 19. heating element; 20. third rotating shaft; 21. first bevel gear; 22. second bevel gear. DETAILED DESCRIPTION

[0045] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0046] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0047] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent.

[0048] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be fixedly connected or set, or it can be detachably connected or set, or connected or set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0049] Reference Figure 1-4 A mixing device for processing high-efficiency scale and corrosion inhibitors comprises: a raw material storage bin 1, which has two equal storage spaces with upward openings, so that the storage spaces inside the raw material bin 1 can store raw materials of the same capacity to avoid different specific gravities of the raw materials, and the raw materials will be put in through the top of the raw material bin 1; a mixing bin 3, which has an opening facing the raw material bin on the top; a motor 4, which is installed on the front side of the surface of the raw material bin 1 at a position corresponding to one of the storage spaces; a drive shaft 7, which is connected to the output end of the motor 4 and passes through the raw material bin 1. The back is located in one of the storage spaces, so that the motor 4 can drive the drive shaft 7 to rotate after working to process the corresponding storage space; the first rotating shaft 6, one end of which protrudes from the back of the raw material bin 1 and is connected to the inside of the raw material bin 1, and is located in another storage space and is horizontal with the drive shaft 7, so that the operation of the first rotating shaft 6 and the drive shaft 7 can be kept synchronized and have good coordination; the second rotating shaft 10, which is installed through a connecting plate fixed at the bottom of the raw material bin 1, and the corresponding driving transmission components can be connected and installed through the second rotating shaft 10.

[0050] Reference Figure 2, a first transmission wheel 5 is installed on one end of the first rotating shaft 6 protruding from the raw material bin 1; a second transmission wheel 8 is installed horizontally with the first transmission wheel 5 at one end of the driving shaft 7 away from the motor 4; a third transmission wheel 9 is installed at one end of the second rotating shaft 10, and the third transmission wheel 9 is located directly below the center line between the first transmission wheel 5 and the second transmission wheel 8; a transmission belt 11 is arranged in a downward triangle and is connected to the surfaces of the first transmission wheel 5, the second transmission wheel 8 and the third transmission wheel 9, so that the second transmission wheel 8 can drive the first transmission wheel 5 and the third transmission wheel 9 to rotate after the driving shaft 7 rotates, and the second transmission wheel 8 can drive the first transmission wheel 5 and the third transmission wheel 9 to rotate through the transmission belt 11, and the first transmission wheel 5 can be driven to rotate synchronously with the second transmission wheel 8 and the third transmission wheel 9 through the transmission belt 11, thereby improving coordination and avoiding uneven discharge of raw materials due to a single failure, avoiding the situation where multiple motors run at the same time, and saving energy and power consumption.

[0051] Reference Figure 3 , a dividing plate 13, each of which is provided with at least two surfaces mounted on the drive shaft 7 and the first rotating shaft 6; a guide platform 12, each of which is arranged in a right-angled trapezoid in the storage space inside the raw material bin 1, and the dividing plate 13 is located between the guide platforms 12, and the raw materials in the raw material bin 1 can be guided and discharged through the action of the guide platforms 12, and the guide platforms 12 are inclined in a right-angled trapezoid to facilitate the flow of the raw materials along the guide platforms 12, and under the action of the dividing plate 13, the raw materials in the raw material bin 1 are controlled and discharged, so that different raw materials can be discharged evenly under the action of the dividing plate 13.

[0052] Reference Figure 3-4 The raw material bin 1 also includes: a discharge pipe 14, which is connected to both sides of the bottom of the raw material bin 1 and communicates with the discharge port provided at the bottom of the storage space, so that when the dividing plate 13 rotates, the raw materials in the raw material bin 1 can be discharged into the mixing bin 3 through the bottom opening and the discharge pipe 14, so as to be mixed and processed by the mixing and stirring mechanism in the mixing bin 3; a third rotating shaft 20, which is rotatably connected to the bottom center of the raw material bin 1 through a bearing, and extends to the inner side of the mixing bin 3 and is a certain distance away from the bottom of the mixing bin 3; a first bevel gear 21, which is mounted on the third rotating shaft 20; the second bevel gear 22 is meshed with the first bevel gear 21 and is installed at the other end of the second rotating shaft 10, so that after the second rotating shaft 10 rotates, it can drive the second bevel gear 22 at one end to rotate, and the second bevel gear 22 drives the first bevel gear 21 meshed with it and the third rotating shaft 20 to rotate under the action of the bearing, which reduces the operation time and steps, improves the working efficiency of the mixing device, and uses a single motor to drive discharging and stirring, which can reduce the size and floor space of the equipment, save production space, and improve the layout flexibility of the production line.

[0053] Reference Figure 3The mixing bin 3 also includes: a heating element 19, which is vertically installed at the inner center of the mixing bin 3. Heating can improve the solubility of the material and make it easier for the scale inhibitor and corrosion inhibitor to mix with other ingredients; the heating element 19 is located in a space with a downward opening of the third rotating shaft 20. The third rotating shaft 20 also includes a stirring rod 17, which is provided with a hollow cavity 18 installed on the surface of the third rotating shaft 20, and is staggered up and down; one end of the cavity 18 is connected to the space provided inside the third rotating shaft 20. After the heating element 19 is working, it can emit a certain amount of heat, and the heat can be transferred to the cavity 18 of the stirring rod through the space provided below the third rotating shaft 20, thereby providing a certain amount of heat for the stirring rod 17, so that the raw materials can also be heated when mixed and stirred. Heating can promote the reaction of various chemical substances, which is conducive to uniform mixing and improving the quality and effect of the product. At the same time, heating can also reduce the viscosity of the liquid, improve fluidity, make mixing more convenient, and improve efficiency.

[0054] Reference Figure 1 and Figure 3 The mixing bin 3 also includes a vibrator 15, which is installed at one side of the bottom of the mixing bin 3. After the vibrator 15 is working, it can form a certain resonance with the mixing bin 3 to avoid material adhesion and facilitate discharge; a discharge pipe 16, whose surface is provided with an electric control valve installed at the other side of the bottom of the mixing bin 3, so that after the electric control valve is opened, the mixed raw materials can be discharged through the discharge pipe 16, and the raw material bin 1 also includes a controller 2, which is arranged on one side of the surface of the raw material bin 1; the controller 2 is electrically connected to the motor 4, the vibrator 15, the heating element 19 and the electric control valve provided on the surface of the discharge pipe 16, so that the staff can operate the motor 4, the vibrator 15, the heating element 19 and the electric control valve provided on the surface of the discharge pipe 16 through the controller 2 to discharge and mix the raw materials.

[0055] Working principle: When using the utility model, first, the raw materials to be mixed are stored in the storage space in the raw material bin 1 respectively, and then the motor 4 can be started through the controller 2, so that the motor 4 can drive the dividing plate 13 to rotate through the driving shaft 7, and at the same time, the driving shaft 7 drives the transmission belt 11 to rotate through the second transmission wheel 8, so that the transmission belt 11 drives the first transmission wheel 5 and the third transmission wheel 9 to rotate, and the first transmission wheel 5 drives the dividing plate 13 to rotate synchronously through the first rotating shaft 6, so that the different raw materials stored in the raw material bin 1 can be evenly discharged, and the rotation of the third transmission wheel 9 will also drive the stirring mechanism to operate, and the third transmission wheel 9 drives the second rotating shaft 10 to rotate synchronously, and the second rotating shaft 10 drives the first bevel gear 21 meshing with it to rotate through the second bevel gear 22, and the first bevel gear 21 can drive the third rotating shaft 20 to rotate under the action of the bearing, thereby driving the stirring rod 17 to rotate. The discharged raw materials are mixed and stirred, and a single driving motor 4 can drive the uniform discharge and mixing of the device, which saves energy and improves synchronization. At the same time, when the raw materials are mixed and stirred, the staff can start the heating element 19 and the vibrator 15 through the controller 2, so that the heating element 19 can emit a certain amount of heat after working, and the heat can be transferred to the cavity 18 of the stirring rod through the space provided below the inside of the third rotating shaft 20, so as to provide a certain amount of heat for the stirring rod 17, so that the raw materials can also be heated when mixed and stirred. Heating can promote the reaction of various chemical substances, which is conducive to uniform mixing and improving the quality and effect of the product. At the same time, heating can also reduce the viscosity of the liquid, improve fluidity, make mixing more convenient, and improve efficiency. At the same time, the vibrator 15 can form a certain resonance with the mixing bin 3 after working to avoid material adhesion and facilitate discharge.

[0056] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A mixing device for processing high-efficiency scale and corrosion inhibitors, characterized in that: include: A raw material storage bin (1) for storing materials, wherein two equal storage spaces are provided inside the bin and open upward; A mixing bin (3) for mixing materials, the top of which is provided with an opening facing the raw material bin; A motor (4) is mounted on the front side of the surface of the raw material bin (1) at a position corresponding to one of the material storage spaces; A drive shaft (7) connected to the output end of the motor (4) and extending through the back of the raw material bin (1) and located in one of the storage spaces; A first rotating shaft (6), one end of which protrudes from the back of the raw material bin (1) and is connected to the interior of the raw material bin (1), and is located in another material storage space and is level with the driving shaft (7); The second rotating shaft (10) is installed via a connecting plate fixed to the bottom of the raw material bin (1).

2. A mixing device for processing high-efficiency scale and corrosion inhibitor according to claim 1, characterized in that: A first transmission wheel (5) mounted on one end of the first rotating shaft (6) protruding from the raw material bin (1); A second transmission wheel (8) is mounted horizontally with the first transmission wheel (5) at an end of the drive shaft (7) away from the motor (4); A third transmission wheel (9), which is mounted on one end of the second rotating shaft (10), and the third transmission wheel (9) is located directly below the center line between the first transmission wheel (5) and the second transmission wheel (8); The transmission belt (11) is arranged in a downward triangle and is connected to the surfaces of the first transmission wheel (5), the second transmission wheel (8) and the third transmission wheel (9).

3. A mixing device for processing a high-efficiency scale and corrosion inhibitor according to claim 2, characterized in that: At least two material dividing plates (13) are provided and are mounted on the surfaces of the driving shaft (7) and the first rotating shaft (6); The guide platforms (12) are all in the shape of right-angle trapezoids and are arranged in the material storage space inside the raw material bin (1), and the material dividing plates (13) are located between the guide platforms (12).

4. A mixing device for processing high-efficiency scale and corrosion inhibitor according to claim 1, characterized in that: The raw material warehouse (1) further comprises: A discharge pipe (14), which is connected to both sides of the bottom of the raw material bin (1) and communicates with a discharge port provided at the bottom of the storage space; A third rotating shaft (20) is rotatably connected to the center of the bottom of the raw material bin (1) via a bearing, and extends to the inner side of the mixing bin (3) and is at a certain distance from the bottom of the mixing bin (3); A first bevel gear (21) mounted on an upper portion of the surface of the third rotating shaft (20); The second bevel gear (22) is meshed with the first bevel gear (21) and is installed on the other end of the second rotating shaft (10).

5. The mixing device for processing high-efficiency scale and corrosion inhibitor according to claim 1, characterized in that: The mixing bin (3) further comprises: A heating element (19) which is installed vertically at the inner center of the mixing bin (3); The heating element (19) is located in a space where the opening of the third rotating shaft (20) is arranged downward.

6. A mixing device for processing high-efficiency scale and corrosion inhibitor according to claim 4, characterized in that: The third rotating shaft (20) further comprises: The stirring rods (17) are each provided with a hollow cavity (18) therein and are mounted on the surface of the third rotating shaft (20) and are staggered up and down; One end of the cavity (18) is in communication with a space provided inside the third rotating shaft (20).

7. A mixing device for processing high-efficiency scale and corrosion inhibitor according to claim 5, characterized in that: The mixing bin (3) further comprises: A vibrator (15) installed at one side of the bottom of the mixing bin (3); A discharge pipe (16) is provided with an electric control valve on its surface and is installed at the other side of the bottom of the mixing bin (3).

8. The mixing device for processing high-efficiency scale and corrosion inhibitor according to claim 1, characterized in that: The raw material warehouse (1) further comprises: A controller (2) disposed on one side of the surface of the raw material bin (1); The controller (2) is electrically connected to the motor (4), the vibrator (15), the heating element (19) and the electric control valve provided on the surface of the discharge pipe (16).

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