Proportioning control device

By using a proportional funnel device in fertilizer production, the rotation speed of the discharge roller shaft is controlled by a stepper motor, and the precise control of the fertilizer usage ratio is achieved, which solves the problem of uncontrollable fertilizer discharge speed in the prior art, and improves the nutritional balance of fertilizer and the effect of plant growth promotion.

CN222641922UActive Publication Date: 2025-03-21LIAOYANG PENGCHENG TAILINGS COMPREHENSIVE UTILIZATION CO LTD
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Patent Information

Application Number
CN202420402724.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-01
Publication Date
2025-03-21
Estimated Expiration
2034-03-01

AI Technical Summary

Technical Problem

In the prior art, the size of the fertilizer output port is controlled by a gas pressure telescopic rod, resulting in uncontrollable fertilizer discharge speed, resulting in error in the fertilizer proportion, resulting in nutritional imbalance and plant growth inhibition.

Method used

The ratio funnel device is adopted, and the inner wall is fixedly connected to the first partition plate and the limit bottom plate, the inner wall is rotatably connected to the discharge roller shaft, and the outer wall is equipped with a stepper motor. The rotation speed of the stepper motor is adjusted through the control screen to realize the specified speed of the discharge roller shaft, and the discharge speed of the two fertilizers are controlled separately to achieve the control of the usage ratio.

Benefits of technology

By accurately controlling the discharge speed of fertilizers, the error in fertilizer ratio is reduced, and the nutritional balance of compound fertilizers is improved and the effect of promoting plant growth is improved.

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Abstract

The utility model provides a proportioning control device which comprises a proportioning funnel, the inner wall of the proportioning funnel is fixedly connected with a first partition plate, the bottom of the proportioning funnel is fixedly connected with a limiting bottom plate, the inner wall of the proportioning funnel is rotatably connected with a discharging roll shaft, and the outer wall of the proportioning funnel is fixedly provided with a stepping motor. According to the utility model, the rotating speeds of the two groups of stepping motors are adjusted through the control screen according to the proportioning requirement, and the controller sends an instruction to the driver so as to control the stepping motors to rotate according to the set rotating speed, so that the discharging roller shafts rotate at the specified speed, and two fertilizers in the proportioning funnel respectively enter the discharging grooves of the corresponding discharging roller shafts; different fertilizer discharging speeds are achieved according to different rotating speeds of the discharging roller shaft, the effect of controlling the dosage proportion of different fertilizers is achieved, errors caused by the fertilizer proportion are reduced, and the effect of promoting plant growth by the compound fertilizer is improved.
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Description

Technical Field

[0001] The utility model relates to compound fertilizer proportioning, in particular to a proportioning control device, belonging to the technical field of fertilizer production. Background Art

[0002] The new type of fertilizer is also called compound fertilizer. Compound fertilizer refers to a fertilizer containing two nutrients. Compound fertilizer has the advantages of high nutrient content, few by-components and good physical properties. It plays a very important role in balanced fertilization, improving fertilizer utilization and promoting high and stable yields of crops.

[0003] A Chinese patent publication (publication number: CN218250036U) discloses a novel automatic controlled quantitative proportioning device for fertilizer production, which includes a mixing drum and a moving plate, the outside of the mixing drum is fixedly connected with a rotating wheel, one side of the rotating wheel is movably connected with a linkage box, one side of the linkage box is fixedly connected with a motor B, the bottom of the linkage box is fixedly connected with a support frame, one side of the mixing drum is fixedly connected with an output box, one side of the output box is fixedly connected with a motor A, one side of the mixing drum is fixedly connected with an input box, and the top of the moving plate is fixedly connected with a hydraulic press;

[0004] The device controls the size of the fertilizer output port through a pneumatic telescopic rod to achieve the purpose of controlling the dosage of different fertilizer ratios. However, in actual use, the outlet size is controlled by the telescopic rod, and the fertilizer is discharged by freely sliding down. The discharge speed of the fertilizer cannot be controlled, resulting in a certain error in the discharged fertilizer ratio. Compound fertilizers with uneven ratios will have problems such as nutritional imbalance and inhibition of plant growth, which reduces the effect of fertilizers in promoting plant growth. Therefore, a control ratio device is proposed. Utility Model Content

[0005] In view of this, the utility model provides a control proportioning device to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.

[0006] The technical solution of the utility model is achieved as follows: it includes a proportioning funnel, the inner wall of the proportioning funnel is fixedly connected to a first partition plate, the bottom of the proportioning funnel is fixedly connected to a limiting bottom plate, the inner wall of the proportioning funnel is rotatably connected to a discharge roller, the outer wall of the proportioning funnel is fixedly installed with a stepper motor, the rotating shaft of the stepper motor is fixedly connected to one end of the discharge roller, the bottom of the proportioning funnel is fixedly installed with a support frame, a fixed frame is fixedly installed on one side of the support frame, a driver is fixedly installed on the upper surface of the fixed frame, a controller is fixedly installed on the upper surface of the fixed frame, and a control screen is fixedly installed on one side of the controller.

[0007] Further preferably, a first screw conveyor is fixedly installed on the top of the proportioning funnel, a second screw conveyor is fixedly installed on the top of the proportioning funnel, and a loading box is fixedly installed on one end of the first screw conveyor.

[0008] Further preferably, a second partition is fixedly connected to the inner wall of the loading box, and the bottoms of the first screw conveyor and the second screw conveyor are placed on both sides of the second partition.

[0009] Further preferably, the discharge pipe of the second screw conveyor is longer than the discharge pipe of the first screw conveyor, and the two discharge pipes are respectively placed above both sides of the first partition.

[0010] Further preferably, the inner wall of the limiting bottom plate is in a curved shape, the outer wall of the discharge roller shaft fits the curved surface, and there are limiting bottom plates on both sides of the discharge roller shaft.

[0011] Further preferably, two groups of the discharging rollers and stepper motors are installed, the two groups of stepper motors are electrically connected to the driver, and the driver, controller and control panel are electrically connected.

[0012] Further preferably, a guide cover is fixedly connected to the bottom of the proportioning funnel, and an upper opening of the guide cover is larger than a lower opening.

[0013] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:

[0014] 1. The utility model adjusts the rotation speeds of two groups of stepper motors according to the ratio requirements through the control screen, and the controller sends instructions to the driver to control the stepper motor to rotate according to the set rotation speed, so that the discharge roller rotates at a specified speed, and the two fertilizers in the proportioning funnel will respectively enter the discharge trough of the corresponding discharge roller, and different fertilizer discharge speeds are achieved according to the different rotation speeds of the discharge roller, thereby realizing the function of controlling the dosage ratio of different fertilizers, reducing the error caused by the fertilizer ratio, and improving the effect of compound fertilizers in promoting plant growth.

[0015] 2. The utility model adds different fertilizers into the feeding box, and the first screw conveyor and the second screw conveyor can convey the different fertilizers to the proportioning funnel, so as to achieve the effect of convenient feeding. The operator only needs to add different fertilizers into the feeding box, and there is no need to stop the machine and put down the proportioning funnel to feed the materials as in the prior art, which improves the convenience and efficiency of feeding and reduces the workload of workers during production.

[0016] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a schematic diagram of the overall structure of the device of the utility model;

[0019] Figure 2 This is a schematic diagram of the connection structure between the discharging roller and the stepping motor of the utility model;

[0020] Figure 3 It is a side sectional view of the proportioning funnel structure of the utility model;

[0021] Figure 4 It is a top view of the overall structure of the utility model.

[0022] Figure numerals: 1. Proportioning funnel; 2. First partition; 3. Limiting bottom plate; 4. Discharge roller; 5. Stepper motor; 6. Fixed bracket; 7. Driver; 8. Controller; 9. Control panel; 10. Guide cover; 11. Support frame; 12. First screw conveyor; 13. Second screw conveyor; 14. Loading box; 15. Second partition. DETAILED DESCRIPTION

[0023] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0024] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0025] like Figure 1-4As shown, the embodiment of the utility model provides a proportioning funnel 1, which is used to hold different fertilizers. The inner wall of the proportioning funnel 1 is fixedly connected to a first partition 2, and the first partition 2 can hold different fertilizers in two holding slots at each end of the proportioning funnel 1. The bottom of the proportioning funnel 1 is fixedly connected to a limiting bottom plate 3, and the limiting bottom plate 3 is used to block the fertilizer so that the fertilizer is discharged according to the specified position. The inner wall of the proportioning funnel 1 is rotatably connected to a discharge roller 4, and the discharge groove on the discharge roller 4 can hold a certain amount of fertilizer. When rotating, the fertilizer can be discharged from the proportioning funnel Outside the hopper 1, a stepper motor 5 is fixedly installed on the outer wall of the proportioning funnel 1. The model of the stepper motor 5 can be HY4248HT. The stepper motor 5 can control the rotation speed according to the demand to achieve the control of the discharge roller 4. The rotating shaft of the stepper motor 5 is fixedly connected to one end of the discharge roller 4. A support frame 11 is fixedly installed at the bottom of the proportioning funnel 1. The support frame 11 is used to support the weight on the proportioning funnel 1. A fixing frame 6 is fixedly installed on one side of the support frame 11. A driver 7 is fixedly installed on the upper surface of the fixing frame 6. The model of the driver 7 can be

[0026] MD5-MF14, the driver 7 is used to provide current and control signals to control the stepper motor 5. A controller 8 is fixedly installed on the upper surface of the fixed frame 6. The controller 8 is responsible for sending instructions to the driver 7 to control the movement of the stepper motor 5. A control panel 9 is fixedly installed on one side of the controller 8. The control panel 9 is used to intuitively adjust the rotation parameters of the stepper motor 5.

[0027] In one embodiment, a first screw conveyor 12 is fixedly installed on the top of the proportioning funnel 1, a second screw conveyor 13 is fixedly installed on the top of the proportioning funnel 1, and a loading box 14 is fixedly installed at one end of the first screw conveyor 12. By adding different fertilizers into the loading box 14, the proportioned fertilizers can be transported to the proportioning funnel 1 through the first screw conveyor 12 and the second screw conveyor 13, thereby increasing the loading speed and reducing the difficulty of loading.

[0028] In one embodiment, a second partition 15 is fixedly connected to the inner wall of the loading box 14, so that the interior of the loading box 14 is separated into two spaces by the second partition 15 for storing different fertilizers for loading, and the bottoms of the first screw conveyor 12 and the second screw conveyor 13 are placed on both sides of the second partition 15. By installing the first screw conveyor 12 and the second screw conveyor 13 on both sides of the corresponding second partition 15, the corresponding fertilizers can be transported to the corresponding proportioning funnel 1 for proportioning.

[0029] In one embodiment, the discharge pipe of the second screw conveyor 13 is longer than the discharge pipe of the first screw conveyor 12, and the two discharge pipes are respectively placed above the two sides of the first partition 2, so as to facilitate the unified installation of the first screw conveyor 12 and the second screw conveyor 13, and at the same time, the fertilizer can also be transported to the corresponding fertilizer proportioning funnel 1.

[0030] In one embodiment, the inner wall of the limiting bottom plate 3 is in a curved shape, the outer wall of the discharge roller 4 fits the curved surface, and there are limiting bottom plates 3 on both sides of the discharge roller 4. By placing the discharge roller 4 in the middle of the limiting bottom plate 3, the fertilizer is limited and can only fall into the discharge groove in the discharge roller 4 for discharge, making the proportioning and discharge more accurate.

[0031] In one embodiment, two groups of discharge rollers 4 and stepper motors 5 are installed, and two fertilizers can be discharged in a proportion through the two groups. The two groups of stepper motors 5 are electrically connected to the driver 7, and the driver 7, controller 8 and control panel 9 are electrically connected. Through the electrical connection between them, the overall automatic fertilizer proportioning can be formed, the accuracy of the proportioning ratio can be improved, and the difficulty of operation for workers can be reduced.

[0032] In one embodiment, a guide cover 10 is fixedly connected to the bottom of the proportioning funnel 1, and the upper opening of the guide cover 10 is larger than the lower opening. By installing the guide cover 10, the discharged fertilizer can be shielded to prevent the discharge from being too scattered and flying out of the device to cause waste.

[0033] When the utility model is in operation: the operator pours two kinds of fertilizers into corresponding grooves in the loading box 14, and always keeps sufficient fertilizers inside; the proportioning fertilizers can be added to the proportioning funnel 1 through the first screw conveyor 12 and the second screw conveyor 13; the rotation speeds of the two groups of stepper motors 5 are adjusted according to the proportioning requirements through the control panel 9; the controller 8 sends instructions to the driver 7 to control the stepper motor 5 to rotate according to the set rotation speed, so that the discharge roller 4 rotates at a specified speed; the two kinds of fertilizers in the proportioning funnel 1 will respectively enter the discharge grooves of the corresponding discharge roller 4; different fertilizer discharge speeds are achieved according to the different rotation speeds of the discharge roller 4, thereby realizing the effect of controlling the dosage ratio of different fertilizers.

[0034] The above are only specific implementation methods of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed in the present invention, which should all be included in the protection scope of the present invention.

Claims

1. A control proportioning device, comprising a proportioning funnel (1), characterized in that: The inner wall of the proportioning funnel (1) is fixedly connected to a first partition plate (2), the bottom of the proportioning funnel (1) is fixedly connected to a limiting bottom plate (3), the inner wall of the proportioning funnel (1) is rotatably connected to a discharge roller shaft (4), the outer wall of the proportioning funnel (1) is fixedly mounted with a stepper motor (5), the rotating shaft of the stepper motor (5) is fixedly connected to one end of the discharge roller shaft (4), the bottom of the proportioning funnel (1) is fixedly mounted with a support frame (11), one side of the support frame (11) is fixedly mounted with a fixed frame (6), the upper surface of the fixed frame (6) is fixedly mounted with a driver (7), the upper surface of the fixed frame (6) is fixedly mounted with a controller (8), and one side of the controller (8) is fixedly mounted with a control panel (9).

2. A control proportioning device according to claim 1, characterized in that: A first screw conveyor (12) is fixedly mounted on the top of the proportioning hopper (1), a second screw conveyor (13) is fixedly mounted on the top of the proportioning hopper (1), and a loading box (14) is fixedly mounted on one end of the first screw conveyor (12).

3. A control proportioning device according to claim 2, characterized in that: The inner wall of the loading box (14) is fixedly connected with a second partition plate (15), and the bottoms of the first screw conveyor (12) and the second screw conveyor (13) are placed on both sides of the second partition plate (15).

4. A control ratio device according to claim 2, characterized in that: The discharge pipe of the second screw conveyor (13) is longer than the discharge pipe of the first screw conveyor (12), and the two discharge pipes are respectively placed above both sides of the first partition plate (2).

5. A control proportioning device according to claim 1, characterized in that: The inner wall of the limiting bottom plate (3) is in the shape of a curved surface, the outer wall of the discharge roller shaft (4) fits the curved surface, and both sides of the discharge roller shaft (4) are provided with limiting bottom plates (3).

6. A control proportioning device according to claim 1, characterized in that: The discharging roller (4) and the stepping motor (5) are installed in two groups, the two groups of the stepping motor (5) are electrically connected to the driver (7), and the driver (7), the controller (8) and the control panel (9) are electrically connected.

7. A control proportioning device according to claim 1, characterized in that: A guide cover (10) is fixedly connected to the bottom of the proportioning funnel (1), and the upper opening of the guide cover (10) is larger than the lower opening.

Citation Information

Patent Citations

  • Novel automatic control quantitative proportioning device for fertilizer production

    CN218250036U