Novel front-section die bonding dispensing head
By designing a new front-section solid crystal dispensing head, the automatic matching and replacement of the dispensing head is achieved by using the cooperation of the press rod, sleeve and top rod, the problems of low production efficiency and relying on manual operation of the existing solid crystal machine are solved, and the production efficiency and product yield are improved.
Patent Information
- Application Number
- CN202420972485.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The production efficiency of existing solid crystal machines is low and rely on manual operations, resulting in abnormalities such as more glue, less glue, and throwing glue, affecting the yield and efficiency of production.
A new front-section solid crystal dispensing head is designed, including a press rod, a sleeve, a push rod and a dispensing head. Through the cooperation of the sleeve, a press rod and a push rod, the dispensing head can be automatically matched and replaced, reducing human intervention.
Improve production efficiency, reduce abnormalities caused by human factors, and improve product yield and production efficiency.
Smart Images

Figure CN222642411U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of LEDs, in particular to a novel front-end solid crystal dispensing head. Background Art
[0002] With the extensive application of LED lamp beads, the market demand for LED lamp beads is increasing, and the pressure on packaging production capacity is gradually increasing. In order to improve the efficiency and yield of packaging production capacity, many workstations have been improved. Due to the small number of production technicians, the large-scale order change and modification of the production line involves a long time-consuming replacement of the dispensing head, which results in multiple die bonding machines being shut down and waiting for operation, or when the production line technicians are changing shifts or taking a break, multiple die bonding machines are waiting for the replacement of the die bonding dispensing head, and no one is handling it. In addition, due to the hasty replacement of the die bonding dispensing head when changing orders, there are replacement errors, crooked installation, etc., which cause abnormalities such as excessive glue, insufficient glue, and glue throwing. Therefore, it is necessary to reduce abnormalities, improve processes, and improve production efficiency, reduce the scrapping of finished lamp beads caused by human factors, and improve the production yield and production efficiency of patch products such as EMC3030, RGB, and 2835. The existing die bonding machine has low production efficiency and the level of machine automation needs to be improved. At present, it is still very dependent on personnel to operate, which affects production efficiency and low machine utilization. The influence of human factors causes excessive glue, insufficient glue, and glue throwing, which can easily cause fatal defects to the product and affect the improvement of production yield. Utility Model Content
[0003] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a new front-end solid crystal dispensing head with a reasonable structural design. Various solid crystal dispensing heads can be combined together to match the corresponding dispensing head according to each different chip. The use is convenient and reliable, which greatly improves the production efficiency and has strong practicality.
[0004] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: a new type of front-stage solid crystal dispensing head, including a pressure rod, a sleeve, a push rod and a dispensing head, a pressure rod and a push rod are arranged in the sleeve, a circle of triangular heads are arranged on the pressure rod, guide grooves are evenly distributed in the sleeve, the guide grooves cooperate with the pressure rod and the push rod, four oblique structures are arranged under the push rod, a dispensing tray is arranged on the oblique structure, a plurality of dispensing heads are arranged on the dispensing tray, and the dispensing heads cooperate with springs.
[0005] Preferably, the pressure rod is in top contact with the ejector rod.
[0006] Preferably, a protrusion is provided inside the dispensing head.
[0007] Beneficial effects of the utility model: the utility model has a reasonable structural design, and can replace the technicians and equipment technicians in preparing and replacing the corresponding dispensing heads in advance when modifying or changing orders, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The utility model is described in detail below with reference to the accompanying drawings and specific implementation methods;
[0009] Figure 1 This is a schematic diagram of the compression rod structure of the utility model;
[0010] Figure 2 This is a schematic diagram of the sleeve structure of the utility model;
[0011] Figure 3 It is a schematic diagram of the top rod structure of the utility model;
[0012] Figure 4 It is a structural schematic diagram of the utility model. DETAILED DESCRIPTION
[0013] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0014] Reference Figure 1-4 This specific implementation adopts the following technical scheme: a new type of front-end solid crystal dispensing head, including a pressure rod 1, a sleeve 2, a push rod 3 and a dispensing head 33, the sleeve 2 is provided with a pressure rod 1 and a push rod 3, the pressure rod 1 is provided with a circle of triangular heads 11, the sleeve 2 is evenly provided with guide grooves 21, the guide grooves 21 cooperate with the pressure rod 1 and the push rod 3, four oblique structures 31 are provided under the push rod 3, a dispensing disk 32 is provided on the oblique structure 31, a plurality of dispensing heads 33 are provided on the dispensing disk 32, and the dispensing heads 33 cooperate with the spring.
[0015] It is worth noting that the pressure rod 1 and the push rod 3 are in top contact with each other.
[0016] The dispensing head 33 is provided with a protrusion inside.
[0017] The top end of the guide groove 21 is an oblique opening.
[0018] The top of the push rod 3 is provided with a disc 34 corresponding to each dispensing head.
[0019] This specific implementation method is to combine various die bonding dispensing heads together to match the corresponding dispensing heads according to each different chip. The working principle is to eject the dispensing head matching the chip into place through a sleeve, a pressure rod, and a push rod before performing the dispensing operation.
[0020] The pressure rod of the present specific implementation method is a structure with a circle of triangular heads, and there is a circle of evenly distributed guide grooves inside the sleeve. The top of the guide groove is beveled and arranged at intervals, and the push rod is a structure with four beveled mouths at the bottom, and a disc is on the top, which corresponds to each dispensing head one by one and confirms the dispensing head to be used by rotation. After being assembled together, the pressure rod and the push rod are both in the guide groove, and the dispensing head and spring are retracted at the top; it is pushed toward the dispensing head at the bottom. At this time, the pressure rod presses the push rod downward and is completely in the guide groove and has not come out. At the moment the pressure rod pushes the push rod out of the guide groove, there is no guide groove restriction, and the push rod rotates. Because the pressure rod is on the inclined surface of the push rod, the spring below pushes it and slides over directly. Because of the effect of the inclined surface force component, the push rod is always subjected to lateral force, but it is blocked by the guide groove. It slides over directly at the moment of coming out of the guide groove, with seamless connection, and it will be smoother when switching the dispensing heads. When a certain dispensing head is needed, rotate the dispensing disc to aim at it and press it. There is a protrusion inside each dispensing head. When a dispensing head is pressed down, it is stuck under the protrusion of other dispensing heads. When the top button is pressed or other dispensing heads are pressed, the protrusion is driven downward. Since the place where the dispensing head is stuck is an inclined surface, when the protrusion is downward, the dispensing head is squeezed out and the spring bounces the dispensing head up.
[0021] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A novel front-end die-bonding dispensing head, characterized in that: The invention comprises a pressure rod (1), a sleeve (2), a push rod (3) and a glue dispensing head (33). The sleeve (2) is provided with a pressure rod (1) and a push rod (3). A circle of triangular heads (11) are provided on the pressure rod. Guide grooves (21) are evenly distributed in the sleeve (2). The guide grooves (21) cooperate with the pressure rod (1) and the push rod (3). Four oblique structures (31) are provided below the push rod (3). A glue dispensing disk (32) is provided on the oblique structure (31). A plurality of glue dispensing heads (33) are provided on the glue dispensing disk (32). The glue dispensing heads (33) cooperate with springs.
2. A novel front-end die-bonding dispensing head according to claim 1, characterized in that: The pressure rod (1) and the push rod (3) are in top contact with each other.
3. The novel front-end die-bonding dispensing head according to claim 1 is characterized in that: The glue dispensing head (33) is provided with a protrusion inside.
4. The novel front-end die-bonding dispensing head according to claim 1 is characterized in that: The top end of the guide groove (21) is an oblique opening.
5. The novel front-end die-bonding dispensing head according to claim 1 is characterized in that: The top of the push rod (3) is provided with a disc (34) corresponding to each glue dispensing head.