Consumable packaging quality control device based on image recognition
By designing a consumable packaging quality control device based on image recognition, using components such as conveyor belts, push plates and servo motors, separate collection of products that do not meet the quality requirements is achieved, and the problem of inability to effectively eliminate and collect unqualified products in the prior art is solved, and the efficiency and accuracy of packaging quality control are improved.
Patent Information
- Application Number
- CN202420826187.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-21
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-04-21
AI Technical Summary
The prior art can only detect quality problems in consumable packaging products, but cannot collect products that do not meet the requirements separately, resulting in unqualified products being mixed and used.
A consumable packaging quality control device based on image recognition is designed. Through the cooperation of the conveyor belt and push plate, the servo motor and worm mechanism are used to realize that products that do not meet the quality requirements are pushed to the opening and slid along the guide inclined plate for separate collection.
It realizes the separate collection of consumable packaging products that do not meet the quality requirements, avoids the mixing of unqualified products, and improves the efficiency and accuracy of packaging quality control.
Smart Images

Figure CN222642614U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of consumables packaging quality control, in particular to a consumables packaging quality control device based on image recognition. Background Art
[0002] Publication (Announcement) No. CN218157571U. A consumables packaging quality control device based on image recognition is disclosed, comprising a support frame and a vertical frame, a conveyor belt mechanism is installed on the top of the support frame, a lateral moving structure is arranged on the vertical frame, a lateral plate is connected between the lateral moving structures, a driving cylinder is installed on the top of the lateral plate, a driving rod is connected to the bottom of the driving cylinder, a detection structure is connected to the bottom of the driving rod, and a controller is fixedly installed on the vertical frame.
[0003] Although the above-mentioned patent discloses a real-time detection of the consumable packaging products passing through by using the recognition camera in the detection structure, thereby being able to avoid the mixing of products with poor consumable packaging quality, it can only detect the products, and the products that do not meet the requirements cannot be eliminated and collected separately, which is not conducive to use. Therefore, it is necessary to develop a consumable packaging quality control device based on image recognition. Utility Model Content
[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
[0006] A consumables packaging quality control device based on image recognition, comprising:
[0007] A mounting frame, on which a conveyor belt for transporting products is mounted, an opening is provided on one side of the mounting frame, and a material guide inclined plate is provided at the opening;
[0008] The mounting platform is provided on the outside of the mounting frame opposite to the opening, a push plate is movably provided on the mounting platform, the push plate pushes the product transported on the conveyor belt to move toward the opening, and a control component for controlling the movement of the push plate is provided on the top of the mounting platform.
[0009] The mounting frame is provided at the top of the mounting frame near the mounting platform, and a shift lever is rotatably provided on the inner side wall of the mounting frame. The shift lever blocks the products transported on the conveyor belt, and the control component controls the rotation of the shift lever.
[0010] As a preferred solution of the consumables packaging quality control device based on image recognition described in the utility model, the upper surface of the material guide inclined plate is inclined, and the highest point of the material guide inclined plate is at the same height as the upper surface of the conveyor belt.
[0011] As a preferred solution of the consumables packaging quality control device based on image recognition described in the utility model, the control component includes a fixed plate one arranged on the top of the mounting platform away from the side of the push plate, the side wall of the fixed plate one is rotatably provided with a threaded rod, the rod body of the threaded rod is threadedly sleeved with a sleeve, and the other end of the sleeve is connected to the side wall of the push plate.
[0012] As a preferred solution of the consumables packaging quality control device based on image recognition described in the utility model, a fixed plate 2 is installed on the top of the mounting table, and a sliding rod parallel to the sleeve is slidably penetrated through the side wall of the fixed plate 2, and the end of the sliding rod is connected to the side wall of the push plate.
[0013] As a preferred solution of the consumables packaging quality control device based on image recognition described in the utility model, the control component also includes a servo motor arranged on the top of the mounting table, the output shaft of the servo motor is provided with a rotating rod, the rotating rod is located below the threaded rod and is arranged vertically therewith, a worm is arranged on the rod body of the rotating rod, and a worm wheel engaging with the worm is arranged on the rod body of the threaded rod.
[0014] As a preferred solution of the consumables packaging quality control device based on image recognition described in the utility model, the control component also includes a fixed pulley arranged at the top of the inner side of the installation frame, and a connecting rope is wrapped around the rod body of the rotating rod, and the other end of the connecting rope passes through the upper surface of the fixed pulley and is connected to the top of the gear lever.
[0015] Compared with the prior art, the beneficial effect of the utility model is as follows: when the consumable packaging product of the product to be tested does not meet the quality requirements, the controller controls the servo motor to start, driving the rotating rod to rotate, and after the connecting rope wrapped around the rod body of the rotating rod is released, the gear lever descends to block the product. At the same time, the rotating rod drives the threaded rod to rotate through the worm and worm gear, thereby driving the push plate to push the unqualified products to the opening, and the products slide along the upper surface of the guide inclined plate for additional collection, thereby achieving separate collection of the unqualified products. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solution of the implementation of the utility model, the utility model will be described in detail below in combination with the drawings and detailed implementation. Obviously, the drawings described below are only some implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0017] Figure 1 It is a structural schematic diagram of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the utility model when the gear lever is lowered and the push plate is active;
[0019] Figure 3 For this utility model Figure 2 A schematic diagram of the structure in a side-view direction;
[0020] Figure 4 For this utility model Figure 2 Schematic diagram of the structure of area A in the middle.
[0021] In the figure: mounting frame 100, conveyor belt 110, opening 120, material guide inclined plate 130, mounting platform 200, push plate 210, fixed plate 1 220, threaded rod 230, sleeve 240, fixed plate 250, slide bar 260, mounting frame 300, gear lever 310, fixed pulley 320, connecting rope 330, servo motor 400, rotating rod 410, worm 420, worm wheel 430. DETAILED DESCRIPTION
[0022] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.
[0024] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general proportion, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0025] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.
[0026] See also Figure 1-Figure 4 , which shows a schematic diagram of the structure of a consumables packaging quality control device based on image recognition according to the utility model, please refer to Figure 1-Figure 4 , a consumables packaging quality control device based on image recognition is introduced in detail.
[0027] A consumables packaging quality control device based on image recognition, comprising a mounting frame 100, on which a conveyor belt 110 for transporting products is mounted, an opening 120 is opened on one side of the mounting frame 100, and a material guide inclined plate 130 is arranged at the opening 120;
[0028] The mounting frame 100 is provided with a mounting platform 200 on the outside thereof, opposite to the opening 120. A push plate 210 is movably provided on the mounting platform 200. The push plate 210 pushes the products transported on the conveyor belt 110 to move toward the opening 120. A control component for controlling the movement of the push plate 210 is provided on the top of the mounting platform 200.
[0029] A mounting frame 300 is disposed at the top of the mounting frame 100 near the mounting platform 200 , and a shift lever 310 is rotatably disposed on the inner side wall of the mounting frame 300 . The shift lever 310 blocks the products transported on the conveyor belt 110 , and the control component controls the rotation of the shift lever 310 .
[0030] Furthermore, the upper surface of the guide inclined plate 130 is inclined, and the highest point of the guide inclined plate 130 is at the same height as the upper surface of the conveyor belt 110 , and the push plate 210 pushes the product to move along the inclined upper surface of the guide inclined plate 130 .
[0031] Furthermore, the control component includes a fixing plate 220 arranged on the top of the mounting platform 200 on a side away from the push plate 210, a threaded rod 230 is rotatably provided on the side wall of the fixing plate 220, a sleeve 240 is threadedly sleeved on the rod body of the threaded rod 230, the other end of the sleeve 240 is connected to the side wall of the push plate 210, a fixing plate 250 is installed on the top of the mounting platform 200, a sliding rod 260 parallel to the sleeve 240 is slidably penetrated through the side wall of the fixing plate 250, the end of the sliding rod 260 is connected to the side wall of the push plate 210, when the threaded rod 230 rotates, the push plate 210 is restricted by the sliding rod 260 and does not rotate, so that the total length of the sleeve 240 and the threaded rod 230 changes, that is, the push plate 210 can be driven to move toward the opening 120.
[0032] Furthermore, the control component also includes a servo motor 400 arranged on the top of the mounting table 200, and the output shaft of the servo motor 400 is provided with a rotating rod 410, and the rotating rod 410 is located below the threaded rod 230 and is arranged vertically therewith, and a worm 420 is arranged on the rod body of the rotating rod 410, and a worm wheel 430 engaged with the worm 420 is arranged on the rod body of the threaded rod 230. After the servo motor 400 drives the rotating rod 410 to rotate, the threaded rod 230 is rotated through the worm 420 and the worm wheel 430.
[0033] Furthermore, the control component also includes a fixed pulley 320 arranged on the top inner side of the installation frame 300, and a connecting rope 330 is wound around the rod body of the rotating rod 410. The other end of the connecting rope 330 passes through the upper surface of the fixed pulley 320 and is connected to the top of the gear rod 310. After the rotating rod 410 rotates, the connecting rope 330 wound around the rod body of the rotating rod 410 is released, and the gear rod 310 descends to block the product.
[0034] It should be noted that the device also includes a detection structure and a controller. The detection structure and the controller can refer to the detection structure and the controller disclosed in the existing public announcement number CN218157571U. The detection structure is located on the other side of the push plate 210 relative to the gear lever 310, and the controller is also electrically connected to the servo motor 400 disclosed in this embodiment.
[0035] Combining the existing public technology and the technology added in this embodiment, the workflow is as follows: the consumable packaging product to be inspected is conveyed to the bottom of the inspection structure by the conveyor belt 110, and then the consumable packaging product on the conveyor belt is photographed by the recognition camera, and then the image is collected by the acquisition module. The output end of the recognition camera is connected to the processing module in an electrically connected manner, and the processing module is based on the ARM9 architecture. The processing is performed by the processing module. During the processing, a storage module is also provided inside the recognition camera, and the storage module pre-stores the consumable packaging data of qualified quality. The collected image is compared with the pre-stored data inside the storage module to determine whether the inspected consumable packaging product meets the quality requirements (the above is the content involved in the existing public technology);
[0036] When the consumable packaging product of the product to be tested meets the quality requirements, the product passes through the push plate 210 and the gear lever 310 in sequence through the conveyor belt 110;
[0037] When the consumable packaging of the product to be tested does not meet the quality requirements, the controller controls the servo motor 400 to start, driving the rotating rod 410 to rotate. After the connecting rope 330 wrapped around the rod body of the rotating rod 410 is released, the gear lever 310 descends to block the product. At the same time, the rotating rod 410 drives the threaded rod 230 to rotate through the worm 420 and the worm gear 430, thereby driving the push plate 210 to push the unqualified product to the opening 120. The product slides along the upper surface of the guide inclined plate 130 for additional collection, thereby achieving separate collection of the unqualified products.
[0038] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A consumables packaging quality control device based on image recognition, characterized in that: include: A mounting frame (100), a conveyor belt (110) for transporting products being mounted on the mounting frame (100), an opening (120) being provided on one side of the mounting frame (100), and a material guiding inclined plate (130) being provided at the opening (120); A mounting platform (200) is provided on the outside of the mounting frame (100) and opposite to the opening (120); a push plate (210) is movably provided on the mounting platform (200); the push plate (210) pushes the product transported on the conveyor belt (110) to move toward the opening (120); a control component for controlling the movement of the push plate (210) is provided on the top of the mounting platform (200); The mounting frame (300) is provided at the top of the mounting frame (100) near the mounting platform (200), and a shift lever (310) is rotatably provided on the inner side wall of the mounting frame (300), the shift lever (310) shields the product transported on the conveyor belt (110), and the control component controls the rotation of the shift lever (310).
2. The consumables packaging quality control device based on image recognition according to claim 1, characterized in that: The upper surface of the material guiding inclined plate (130) is arranged in an inclined manner, and the highest point of the material guiding inclined plate (130) is at the same height as the upper surface of the conveyor belt (110).
3. The consumables packaging quality control device based on image recognition according to claim 1, characterized in that: The control component comprises a fixing plate (220) arranged on the top of the mounting platform (200) and away from the push plate (210). A threaded rod (230) is rotatably arranged on the side wall of the fixing plate (220). A sleeve (240) is threadedly sleeved on the rod body of the threaded rod (230). The other end of the sleeve (240) is connected to the side wall of the push plate (210).
4. The consumables packaging quality control device based on image recognition according to claim 3, characterized in that: A second fixing plate (250) is installed on the top of the mounting platform (200), and a sliding rod (260) parallel to the sleeve (240) is slidably penetrated through the side wall of the second fixing plate (250), and the end of the sliding rod (260) is connected to the side wall of the push plate (210).
5. The consumables packaging quality control device based on image recognition according to claim 4, characterized in that: The control assembly also includes a servo motor (400) arranged on the top of the mounting platform (200); the output shaft of the servo motor (400) is provided with a rotating rod (410); the rotating rod (410) is located below the threaded rod (230) and is arranged perpendicularly thereto; a worm (420) is arranged on the rod body of the rotating rod (410); and a worm wheel (430) meshing with the worm (420) is arranged on the rod body of the threaded rod (230).
6. The consumables packaging quality control device based on image recognition according to claim 5, characterized in that: The control assembly also includes a fixed pulley (320) arranged at the top of the inner side of the installation frame (300), a connecting rope (330) is wound around the rod body of the rotating rod (410), and the other end of the connecting rope (330) passes through the upper surface of the fixed pulley (320) and is connected to the top of the gear lever (310).
Citation Information
Patent Citations
Consumable packaging quality control device based on image recognition
CN218157571U