Novel roller cooling channel device
By designing a new roll cooling channel device, the guide base, water channel, water inlet, seal and metal hose interface are used to solve the problem of inconvenient installation of roll cooling water pipes, achieving more efficient cooling and more flexible operation, and reducing safety hazards.
Patent Information
- Application Number
- CN202421310631.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-11
AI Technical Summary
In existing short-stress line rolling mills, the installation and adjustment of the cooling water pipes of the rolling rolls is inconvenient, which leads to high operational difficulties, high complexity and safety hazards.
A new type of roll cooling channel device is designed, including a guide base, water channel, water inlet, seal and metal hose interface. By optimizing the internal structure and designing flexible interfaces, the direct and effective flow of cooling water is achieved.
It improves cooling efficiency, simplifies the installation and disassembly of cooling water pipes, reduces operational difficulty and safety hazards, and reduces the messy layout of external pipelines.
Smart Images
Figure CN222642848U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of cooling devices, and in particular to a novel roller cooling channel device. Background Art
[0002] As an efficient and stable rolling equipment, stress line rolling mill has been widely used in the metal processing industry. Its core component, the roller, will generate a lot of heat during continuous high-load operation. If it is not effectively cooled in time, the roller temperature will be too high, which will affect the rolling quality and roller life; therefore, roller cooling has become an indispensable part of the operation of short stress line rolling mill.
[0003] In the existing short stress line rolling mill, the cooling method of the rolls mainly relies on cooling water pipes, especially the lower roll. Due to its special position and structure, the installation and adjustment of the cooling water pipes become quite inconvenient. Usually, the cooling water pipes are installed on the guide base, and the cooling water pipe interfaces are connected through metal hoses. This installation method not only makes the layout of the cooling water pipes appear messy, but also in actual operation, the staff often need to rely on groping to install and disassemble the interfaces, which undoubtedly increases the difficulty and complexity of the operation, and also brings great safety hazards. Utility Model Content
[0004] In order to solve the problem of inconvenient installation and adjustment of existing cooling water pipes, the present application provides a novel roller cooling channel device.
[0005] The novel roller cooling channel device provided in this application adopts the following technical solution:
[0006] A novel roller cooling channel device comprises a guide base arranged on a short stress line rolling mill, a water channel is provided inside the guide base, two water inlets for connecting to cooling water pipes are provided on the guide base, both of the water inlets are connected to the water channel, a seal for blocking is provided at one of the water inlets, a metal hose interface is also provided on the guide base, the metal hose interface is connected to the water channel, and a connecting mechanism for connection is provided on the guide base.
[0007] Since the cooling water pipe interface is connected by a metal hose, this installation method not only makes the layout of the cooling water pipe appear messy, but also in actual operation, the staff often need to rely on groping to install and remove the interface, which undoubtedly increases the difficulty and complexity of the operation, and also brings great safety hazards; by adopting the above technical scheme, a water channel is opened inside the guide base, the cooling water pipe is connected to the water channel inside the guide base through the water inlet, and the metal hose is connected to the guide base through the metal hose interface; when installing the roller cooling channel device, place the guide base at the predetermined position of the short stress line mill according to the design requirements, ensure that the base is stable and fixed, use the connecting mechanism to connect the guide base to the rolling mill, ensure that the connection is firm and reliable, select a suitable water inlet as the access point for the cooling water pipe, and connect one end of the cooling water pipe to the To the water inlet, and use a rubber pad to fix and seal it. If the other water inlet is not needed temporarily, use a seal to seal it to prevent cooling water leakage. Connect one end of the metal hose to the metal hose interface on the guide base. After the installation is completed, turn on the cooling water system to observe whether the cooling water can flow smoothly into and out of the guide base to ensure that the cooling effect meets the expected requirements; through the water channel, water inlet, seal and other settings, by optimizing the internal structure, designing flexible interfaces and adopting metal hose interfaces and other measures, the cooling water can flow more directly and effectively, improve the cooling efficiency, and increase the flexibility of operation. When installing and removing the cooling water pipe, the staff no longer needs to grope for the interface position, which greatly reduces the difficulty and complexity of the installation. At the same time, due to the reduction of the messy layout of the external pipelines, the safety hazards during operation are also reduced.
[0008] Optionally, the connecting mechanism includes a guide beam and a guide platform, the guide beam is connected to the short stress line rolling mill, the guide platform is arranged on the guide beam, the guide base is slidably connected to the guide platform, and the guide base is provided with a plurality of fixing parts for fixing.
[0009] By adopting the above technical solution, the connecting mechanism includes a guide guard beam and a guide guard platform; the guide guard seat slides on the guide guard platform, and the guide guard seat is fixedly installed by fixing parts; through the setting of the guide guard beam, the guide guard platform and the fixing parts, the guide guard beam can provide a solid supporting foundation for the guide guard base, thereby improving the stability of the installation of the guide guard base. At the same time, the guide guard platform provides a smooth track for the sliding connection of the guide guard base, which can be fine-tuned as needed to adapt to different working environments and installation requirements, thereby improving the adaptability and versatility of the device.
[0010] Optionally, a groove is provided at the bottom of the guide base, and the groove of the guide base is adapted to the guide platform.
[0011] By adopting the above technical solution, a groove is opened at the bottom of the guide base, and the guide base slides on the guide platform through the groove; through the setting of the groove, the design of the groove provides a clear guide for the sliding of the guide base on the guide platform, ensuring that the guide base maintains the correct direction and position during the sliding process, avoiding offset or misalignment, increasing the stability of the guide base, and reducing the risk of loosening or displacement due to vibration or external force.
[0012] Optionally, a protective cover is provided on the guide beam, and the protective cover is arranged below the guide base. The guide beam is provided with a transverse adjustment bolt for fixing the protective cover.
[0013] By adopting the above technical solution, the protective cover is installed on the guide beam, and the guide beam is fixed to the guide beam by means of transverse adjustment bolts; through the setting of the protective cover and the guide beam, the primary function of the protective cover is to prevent the staff from contacting possible dangerous parts during operation, such as moving parts, sharp edges, etc., thereby reducing the risk of work-related accidents, and at the same time can effectively block external debris, dust, etc. from entering the key working area between the guide base and the guide beam, ensuring the stable operation of the roller cooling channel device.
[0014] Optionally, a lower pressure plate is provided between the protective cover and the guide base, and a locking nut for fixing is provided on the lower pressure plate.
[0015] By adopting the above technical solution, the lower pressure plate is installed between the protective cover and the guide base, and the lower pressure plate is fixed by a locking nut; through the setting of the lower pressure plate and the locking nut, the connection stability between the protective cover and the guide base is enhanced. The lower pressure plate serves as a bridge connecting the two, which can effectively disperse and withstand possible vibrations and impact forces, prevent the protective cover from loosening or shifting, and the locking nut further ensures the tightness between the lower pressure plate and the protective cover and the guide base, making them a stable whole.
[0016] Optionally, an upper pressure plate is provided on one side of the guide base close to the lower pressure plate, and a hexagonal bolt for fixing is provided on the upper pressure plate.
[0017] By adopting the above technical solution, the upper pressure plate is installed on the guide base, and the upper pressure plate is fixed by hexagonal bolts; through the setting of the upper pressure plate and the hexagonal bolts, the upper pressure plate can significantly enhance the structural stability and overall rigidity of the guide base. When the mechanical equipment is running, especially when subjected to large external force or vibration, the upper pressure plate and the lower pressure plate can effectively prevent the guide base from deformation or displacement, thereby ensuring the stability and reliability of the entire structure.
[0018] Optionally, a dovetail seat and an anti-shift pin for limiting positioning are respectively provided on the top of the guide base.
[0019] By adopting the above technical solution, the dovetail seat is integrally formed on the top of the guide base, and the anti-shift pin is installed on the guide base; through the setting of the dovetail seat and the anti-shift pin, the dovetail seat can effectively limit the movement of related components in a specific direction to ensure that they work within a predetermined range. This limiting function is essential to maintaining the stability and accuracy of the entire rolling process. At the same time, the anti-shift pin further prevents the displacement of the components during the rolling process, which can greatly improve the stability of the guide base and reduce rolling failures or product quality problems caused by component displacement.
[0020] Optionally, a garbage disposal port for disposing garbage is provided on the guide base, and the garbage disposal port is connected to the water channel.
[0021] By adopting the above technical solution, a garbage disposal port is opened on the guide base, and the garbage disposal port is connected with the inside of the waterway; through the setting of the garbage disposal port, the garbage disposal port can effectively collect and process garbage and waste generated during the operation of the equipment. Especially during the rolling process, some metal debris, waste or other debris is often generated. By setting the garbage disposal port on the guide base, these garbage and waste can be easily collected to reduce their interference or damage to the operation of the equipment.
[0022] In summary, the present application includes at least one of the following beneficial technical effects:
[0023] Through the settings of water channels, water inlets, seals, etc., by optimizing the internal structure, designing flexible interfaces, and adopting metal hose interfaces, the cooling water can flow more directly and effectively, improving the cooling efficiency and increasing the flexibility of operation. When installing and removing the cooling water pipes, the staff no longer need to grope for the interface position, which greatly reduces the difficulty and complexity of installation. At the same time, due to the reduction of the messy layout of the external pipelines, the safety hazards during operation are also reduced;
[0024] Through the arrangement of the guide beam, the guide platform and the fixing parts, the guide beam can provide a solid supporting foundation for the guide base, thereby improving the stability of the installation of the guide base. At the same time, the guide platform provides a stable track for the sliding connection of the guide base, which can be fine-tuned as needed to adapt to different working environments and installation requirements, thereby improving the adaptability and versatility of the device.
[0025] Through the setting of protective covers and guide beams, the primary function of the protective covers is to prevent workers from contacting possible dangerous parts during operation, such as moving parts, sharp edges, etc., thereby reducing the risk of industrial accidents. At the same time, it can effectively block external debris, dust, etc. from entering the key working area between the guide base and the guide beam, ensuring the stable operation of the roller cooling channel device. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of a novel roller cooling channel device in an embodiment of the present application.
[0027] Figure 2 It is a structural schematic diagram used to reflect the guide seat in the embodiment of the present application.
[0028] Figure 3 It is a cross-sectional view used to illustrate the internal water channel of the guide seat in the embodiment of the present application.
[0029] Explanation of the reference numerals in the accompanying drawings: 1. Guide base; 2. Water channel; 3. Water inlet; 4. Seal; 5. Metal hose interface; 6. Connecting mechanism; 61. Guide beam; 62. Guide platform; 7. Fixing piece; 8. Groove; 9. Protective cover; 91. Transverse adjustment bolt; 10. Lower pressure plate; 101. Locking nut; 11. Upper pressure plate; 12. Hexagonal bolt; 13. Dovetail seat; 14. Anti-shift pin; 15. Garbage disposal port. DETAILED DESCRIPTION
[0030] The following is combined with Figure 1-3 This application is described in further detail.
[0031] The present application discloses a novel roller cooling channel device. Figure 1 The novel roller cooling channel device includes a guide base 1. In this embodiment, the guide base 1 is installed on the short stress line rolling mill. A connecting mechanism 6 is installed on the guide base 1. The connecting mechanism 6 is used to arrange the guide base 1 on the short stress line rolling mill.
[0032] Reference Figure 1 and Figure 2 The connecting mechanism 6 includes a guide beam 61 and a guide platform 62. In this embodiment, the guide beam 61 is installed on the short stress line rolling mill through supporting bolts, and the guide platform 62 is installed on the guide beam 61. A groove 8 is provided at the bottom of the guide base 1. The guide base 1 is slidably installed on the guide platform 62 through the groove 8. A plurality of fixing members 7 are installed on the guide base 1. The fixing members 7 can be fixed to the L-shaped metal plate by bolts; the guide beam 61 can provide a solid supporting foundation for the guide base 1, improve the installation stability of the guide base 1, and at the same time, the guide platform 62 provides a stable track for the sliding connection of the guide base 1, which can be fine-tuned as needed to adapt to different working environments and installation requirements, thereby improving the adaptability and versatility of the device.
[0033] Reference Figure 1The guide beam 61 is equipped with a protective cover 9. In this embodiment, the protective cover 9 is located below the guide base 1, and lateral adjustment bolts 91 are respectively installed on both sides of the protective cover 9; the primary function of the protective cover 9 is to prevent the staff from contacting possible dangerous parts during operation, such as moving parts, sharp edges, etc., thereby reducing the risk of work-related accidents, and at the same time, it can effectively prevent external debris, dust, etc. from entering the key working area between the guide base 1 and the guide beam 61, ensuring the stable operation of the roller cooling channel device.
[0034] Reference Figure 1 A lower pressure plate 10 is installed between the protective cover 9 and the guide base 1, and a plurality of locking nuts 101 are installed on the lower pressure plate 10, and the plurality of locking nuts 101 respectively fix the protective cover 9, the guide base 1 and the lower pressure plate 10; the lower pressure plate 10 serves as a bridge connecting the two, and can effectively disperse and withstand possible vibrations and impact forces to prevent the protective cover 9 from loosening or shifting, and the locking nuts 101 further ensure the tightness between the lower pressure plate 10 and the protective cover 9 and the guide base 1, making them a stable whole.
[0035] Reference Figure 1 and Figure 2 An upper pressure plate 11 is installed on the guide base 1, and a hexagonal bolt 12 is installed on the upper pressure plate 11. The hexagonal bolt 12 realizes the fixation of the upper pressure plate 11 and the guide base 1. In this embodiment, the upper pressure plate 11 is located on the side of the guide base 1 close to the lower pressure plate 10; the upper pressure plate 11 can significantly enhance the structural stability and overall rigidity of the guide base 1. When the mechanical equipment is running, especially when subjected to large external force or vibration, the upper pressure plate 11 and the lower pressure plate 10 can effectively prevent the guide base 1 from deformation or displacement, thereby ensuring the stability and reliability of the entire structure.
[0036] Reference Figure 1 and Figure 2 A dovetail seat 13 is integrally formed on the top of the guide base 1. The dovetail seat 13 can effectively limit the movement of related components in a specific direction to ensure that they work within a predetermined range. This limiting function is essential for maintaining the stability and accuracy of the entire rolling process. At the same time, an anti-shift pin 14 is also installed on the top of the guide base 1. The anti-shift pin 14 further prevents the displacement of the components during the rolling process, which can greatly improve the stability of the guide base 1 and reduce rolling failures or product quality problems caused by component displacement.
[0037] Reference Figure 1 and Figure 3A water channel 2 is provided inside the guide base 1, and two water inlets 3 are provided on the guide base 1. The two water inlets 3 are respectively located on both sides of the guide base 1. Both water inlets 3 are connected to the water channel 2. In this embodiment, the cooling water pipe is connected to one of the water inlets 3 and is fixed and sealed with a rubber pad. A seal 4 is installed at the other water inlet 3.
[0038] Reference Figure 1 and Figure 3 A metal hose interface 5 is provided on the guide base 1, and the metal hose interface 5 is connected to the water channel 2. In this embodiment, the metal hose interface 5 is used for connecting a metal hose.
[0039] Reference Figure 1 and Figure 3 A garbage disposal port 15 is also provided on the guide base 1, and the garbage disposal port 15 is connected to the waterway channel 2. In this embodiment, the garbage disposal port 15 is in a closed state for a long time; the garbage disposal port 15 can effectively collect and process garbage and waste generated during the operation of the equipment. In particular, some metal debris, waste or other debris are often generated during the rolling process. By arranging the garbage disposal port 15 on the guide base 1, these garbage and waste can be conveniently collected to reduce their interference or damage to the operation of the equipment.
[0040] The implementation principle of a novel roller cooling channel device in the embodiment of the present application is as follows: when installing the roller cooling channel device, place the guide base 1 at the predetermined position of the short stress line rolling mill according to the design requirements, ensure that the base is stable and fixed, use the connecting mechanism 6 to connect the guide base 1 to the rolling mill, ensure that the connection is firm and reliable, select a suitable water inlet 3 as the access point of the cooling water pipe, connect one end of the cooling water pipe to the water inlet 3, and use a rubber pad to fix and seal it. If the other water inlet 3 is not needed temporarily, use the seal 4 to block it to prevent cooling water leakage, and connect one end of the metal hose to the metal on the guide base 1. On the hose interface 5, after the installation is completed, turn on the cooling water system to observe whether the cooling water can smoothly flow into and out of the guide base 1 to ensure that the cooling effect meets the expected requirements; through the water channel 2, the water inlet 3, the seal 4 and other settings, by optimizing the internal structure, designing flexible interfaces and adopting metal hose interfaces 5 and other measures, the cooling water can flow more directly and effectively, thereby improving the cooling efficiency and increasing the flexibility of operation. The staff no longer need to grope for the interface position when installing and disassembling the cooling water pipe, which greatly reduces the difficulty and complexity of the installation. At the same time, due to the reduction of the messy arrangement of the external pipelines, the safety hazards during operation are also reduced.
[0041] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A novel roller cooling channel device, comprising a guide base (1) arranged on a short stress line rolling mill, characterized in that: The guide base (1) is provided with a water channel (2) inside, and the guide base (1) is provided with two water inlets (3) for connecting to cooling water pipes, both of which are connected to the water channel (2), and a sealing port (4) for blocking is provided at one of the water inlets (3). The guide base (1) is also provided with a metal hose interface (5), and the metal hose interface (5) is connected to the water channel (2), and the guide base (1) is provided with a connecting mechanism (6) for connection.
2. A novel roller cooling channel device according to claim 1, characterized in that: The connecting mechanism (6) comprises a guide beam (61) and a guide platform (62); the guide beam (61) is connected to a short stress line rolling mill; the guide platform (62) is arranged on the guide beam (61); the guide base (1) is slidably connected to the guide platform (62); and a plurality of fixing members (7) are arranged on the guide base (1) for fixing.
3. A novel roller cooling channel device according to claim 2, characterized in that: A groove (8) is provided at the bottom of the guide base (1), and the groove (8) of the guide base (1) is compatible with the guide platform (62).
4. A novel roller cooling channel device according to claim 2, characterized in that: The guide beam (61) is provided with a protective cover (9), the protective cover (9) is arranged below the guide base (1), and the guide beam (61) is provided with a transverse adjustment bolt (91) for fixing the protective cover (9).
5. A novel roller cooling channel device according to claim 4, characterized in that: A lower pressing plate (10) is arranged between the protective cover (9) and the guide base (1), and a locking nut (101) for fixing is arranged on the lower pressing plate (10).
6. A novel roller cooling channel device according to claim 5, characterized in that: An upper pressing plate (11) is arranged on one side of the guide base (1) close to the lower pressing plate (10), and a hexagonal bolt (12) for fixing is arranged on the upper pressing plate (11).
7. A novel roller cooling channel device according to claim 1, characterized in that: A dovetail seat (13) and an anti-displacement pin (14) for limiting position are respectively arranged on the top of the guide base (1).
8. A novel roller cooling channel device according to claim 1, characterized in that: The guide base (1) is provided with a garbage disposal port (15) for disposing garbage, and the garbage disposal port (15) is connected to the waterway channel (2).